Coiled material shaping device
By designing a roll forming device that includes a base, impurity treatment, and forming mechanism, the problem of residual impurities on the roll surface is solved, achieving efficient roll forming and improving the performance of the roll.
Patent Information
- Application Number
- CN202420734494.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-10
AI Technical Summary
Existing roll forming equipment can only perform simple forming, and impurities often remain on the surface of the roll, affecting the performance.
Design a roll forming device, comprising a base, an impurity removal mechanism and a forming mechanism. The impurity removal mechanism removes impurities from the roll surface through a control component, and the forming mechanism performs forming treatment.
It effectively removes impurities from the surface of the roll material, improves the shaping effect of the roll material, and ensures the quality of the roll material.
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Figure CN222138206U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of machining equipment, and in particular to a coil shaping device. Background Art
[0002] In order to meet production requirements, the coils are often shaped accordingly during the coil processing.
[0003] Existing coil shaping equipment can often only perform simple shaping treatment on the coil. However, during the processing, some impurities often remain on the surface of the coil, causing the impurities to be mixed with the coil during the shaping process, thereby affecting the use effect of the coil. Utility Model Content
[0004] The main purpose of the present application is to provide a coil shaping device, which aims to solve the problem that existing coil shaping equipment can often only perform simple shaping treatment on the coil, but in the processing project, some impurities often remain on the surface of the coil, resulting in the impurities and the coil being mixed together during the shaping process, thereby affecting the use effect of the coil.
[0005] To achieve the above-mentioned purpose, the present application provides a coil shaping device, comprising: a base, an impurity handling mechanism, a shaping mechanism and a control component, wherein a feed end and a discharge end are arranged on the base, a conveying component is arranged along the feed end and the discharge end, the shaping mechanism is arranged at the discharge end, the impurity handling mechanism is arranged between the feed end and the discharge end, and the impurity handling mechanism, the shaping mechanism and the conveying component are all connected to the control component;
[0006] The impurity treatment mechanism is used to remove surface impurities of the coil; and the shaping mechanism is used to perform shaping treatment on the coil.
[0007] Optionally, the impurity handling mechanism includes: an adsorption component, a first drive component, a second drive component, a third drive component, a sliding component and a telescopic component, the adsorption component is arranged on the telescopic component, the telescopic component is connected to the sliding component, the sliding component is slidably connected to the base, the first drive component is connected to the adsorption component, the second drive component is connected to the telescopic component, the third drive component is connected to the sliding component, the first drive component, the second drive component and the third drive component are all connected to the control component, and the adsorption component is located above the conveying component.
[0008] Optionally, the adsorption component is rotatably connected to the telescopic component, and an adhesive film is provided on the surface of the adsorption component.
[0009] Optionally, a first shock absorbing assembly is arranged between the sliding assembly and the telescopic assembly, and two ends of the first shock absorbing assembly are respectively connected to the sliding assembly and the telescopic assembly.
[0010] Optionally, the first shock absorbing component is a spring, and there are a plurality of the first shock absorbing components, which are distributed in an array between the sliding component and the telescopic component.
[0011] Optionally, the shaping mechanism includes: a shaping component, a transmission component and a fourth drive component, the fourth drive component is arranged on the base, the two ends of the transmission component are respectively connected to the fourth drive component and the shaping component, the shaping component is located at the discharge end, and the shaping component corresponds to the coil.
[0012] Optionally, a second shock absorbing assembly is arranged between the shaping assembly and the transmission assembly, and two ends of the second shock absorbing assembly are respectively connected to the shaping assembly and the transmission assembly.
[0013] Optionally, the second shock absorbing component is a spring, and there are a plurality of the second shock absorbing components, which are distributed in an array between the shaping component and the transmission component.
[0014] Optionally, a guide assembly is provided on the side of the conveying assembly; wherein the guide assembly is used to guide the coil on the conveying assembly.
[0015] Optionally, an adjustment component is provided on the conveying component; wherein the adjustment component is used to adjust the distance between rollers of the conveying component.
[0016] A coil shaping device proposed in an embodiment of the present application includes: a base, an impurity handling mechanism, a shaping mechanism and a control component, wherein a feed end and a discharge end are arranged on the base, a conveying component is arranged along the feed end and the discharge end, the shaping mechanism is arranged at the discharge end, the impurity handling mechanism is arranged between the feed end and the discharge end, the impurity handling mechanism, the shaping mechanism and the conveying component are all connected to the control component; wherein the impurity handling mechanism is used to remove impurities on the surface of the coil; and the shaping mechanism is used to shape the coil. The impurity handling mechanism is controlled by the control component to remove impurities from the surface of the coil on the conveying component, and the shaping mechanism is used to shape the coil after the impurities are removed, thereby solving the problem that the existing coil shaping equipment can only perform simple shaping on the coil, but in the processing engineering, some impurities often remain on the surface of the coil, resulting in the impurities being mixed with the coil during the shaping process, thereby affecting the use effect of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0018] Figure 2 This is a schematic diagram of the main structure of an embodiment of the present application;
[0019] Figure 3 This is a left-side structural schematic diagram of an embodiment of the present application;
[0020] Legend: 1-base, 101-conveying component, 102-guiding component, 103-adjusting component, 2-impurity handling mechanism, 201-adsorption component, 202-first driving component, 203-second driving component, 204-sliding component, 205-first shock absorbing component, 3-shaping mechanism, 301-shaping component, 302-transmission component, 303-fourth driving component, 304-second shock absorbing component.
[0021] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0026] Reference Figure 1 , Figure 2 , Figure 3 A coil shaping device comprises: a base 1, an impurity handling mechanism 2, a shaping mechanism 3 and a control component, wherein the base 1 is provided with a feed end and a discharge end, a conveying component 101 is provided along the feed end and the discharge end, the shaping mechanism 3 is provided at the discharge end, the impurity handling mechanism 2 is provided between the feed end and the discharge end, the impurity handling mechanism 2, the shaping mechanism 3 and the conveying component 101 are all connected to the control component; wherein the impurity handling mechanism 2 is used to remove surface impurities of the coil; the shaping mechanism 3 is used to perform shaping treatment on the coil. In this embodiment, the control component can be a programmable controller, which controls the impurity processing mechanism 2 to remove impurities from the surface of the coil on the conveying component 101, and the shaping mechanism 3 to shape the coil after the impurities are removed, thereby solving the problem that the existing coil shaping equipment can only perform simple shaping on the coil. However, in the processing project, some impurities often remain on the surface of the coil, resulting in the impurities and the coil being mixed together during the shaping process, thereby affecting the use effect of the coil.
[0027] In this embodiment, the impurity handling mechanism 2 includes: an adsorption component 201, a first drive component 202, a second drive component 203, a third drive component, a sliding component 204 and a telescopic component, wherein the adsorption component 201 is arranged on the telescopic component, the telescopic component is connected to the sliding component 204, the sliding component 204 is slidably connected to the base 1, the first drive component 202 is connected to the adsorption component 201, the second drive component 203 is connected to the telescopic component, the third drive component is connected to the sliding component 204, the first drive component 202, the second drive component 203 and the third drive component are all connected to the control component, and the adsorption component 201 is located above the conveying component 101. The first drive component 202, the second drive component 203 and the third drive component can all be servo motors, and the adsorption component 201 can be a vacuum cleaner structure, such as Figure 1 As shown, the telescopic component is driven by the second driving component 203 to make the adsorption component 201 descend to the position corresponding to the coil on the conveying component 101, and the adsorption component 201 is driven by the first driving component 202 to remove impurities from the surface of the coil. According to the actual width of the coil, the sliding component 204 is driven by the third driving component to adjust the position between the adsorption component 201 and the coil to meet the impurity removal requirements.
[0028] In this embodiment, the adsorption component 201 can be a roller structure, and the adsorption component 201 is rotatably connected to the telescopic component. The surface of the adsorption component 201 is provided with an adhesive film, and impurities on the surface of the coil are adhered and removed through the adhesive film on the adsorption component 201.
[0029] In this embodiment, a first shock absorbing component 205 is provided between the sliding component 204 and the telescopic component, and the two ends of the first shock absorbing component 205 are respectively connected to the sliding component 204 and the telescopic component. The first shock absorbing component 205 is a spring, and there are a plurality of the first shock absorbing components 205, which are distributed in an array between the sliding component 204 and the telescopic component. The first shock absorbing component 205 can reduce the vibration effect generated during the impurity removal process.
[0030] In this embodiment, the shaping mechanism 3 includes: a shaping component 301, a transmission component 302 and a fourth drive component 303. The fourth drive component 303 is arranged on the base 1. The two ends of the transmission component 302 are respectively connected to the fourth drive component 303 and the shaping component 301. The shaping component 301 is located at the discharge end, and the shaping component 301 corresponds to the coil. The fourth drive component 303 can be a servo motor. The fourth drive component 303 is controlled by the control component to drive the transmission component 302, and the shaping component 301 is driven by the transmission component 302 to shape the coil passing through the shaping component 301. The shaping method can be to apply pressure to the coil through the shaping component 301. According to the specific shaping needs, the shaping component 301 of the corresponding shape and the surface shape of the shaping component 301 in contact with the coil can be set.
[0031] In this embodiment, a second shock absorbing assembly 304 is provided between the shaping assembly 301 and the transmission assembly 302, and the two ends of the second shock absorbing assembly 304 are respectively connected to the shaping assembly 301 and the transmission assembly 302. The second shock absorbing assembly 304 is a spring, and there are a plurality of the second shock absorbing assemblies 304, which are distributed in an array between the shaping assembly 301 and the transmission assembly 302. The second shock absorbing assembly 304 can reduce the vibration effect generated during the shaping process.
[0032] In this embodiment, a guide assembly 102 is disposed on the side of the conveying assembly 101; wherein the guide assembly 102 is used to guide the coil on the conveying assembly 101. Figure 1 As shown, the guide assembly 102 may be a vertically arranged roller, through which the coil on the conveying assembly 101 is guided so that the coil moves in a specified direction.
[0033] In this embodiment, an adjustment component 103 is provided on the conveying component 101; wherein, the adjustment component 103 is used to adjust the spacing between the rollers of the conveying component 101. The adjustment component 103 can manually adjust the turntable, and the conveying component 101 is a plurality of rollers arranged at intervals, and the support seat of each roller is connected to the gear rack of the base 1, and the adjustment component 103 is connected to the roller gear, and the spacing between the rollers can be adjusted by rotating the adjustment component 103.
[0034] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A coil shaping device, It is characterized in that include: A base (1), an impurity handling mechanism (2), a shaping mechanism (3) and a control component, wherein a feed end and a discharge end are arranged on the base (1), a conveying component (101) is arranged along the feed end and the discharge end, the shaping mechanism (3) is arranged at the discharge end, the impurity handling mechanism (2) is arranged between the feed end and the discharge end, and the impurity handling mechanism (2), the shaping mechanism (3) and the conveying component (101) are all connected to the control component; The impurity treatment mechanism (2) is used to remove impurities on the surface of the coil; and the shaping mechanism (3) is used to perform shaping treatment on the coil.
2. The coil shaping device according to claim 1, It is characterized in that The impurity handling mechanism (2) comprises: an adsorption component (201), a first drive component (202), a second drive component (203), a third drive component, a sliding component (204) and a telescopic component, wherein the adsorption component (201) is arranged on the telescopic component, the telescopic component is connected to the sliding component (204), the sliding component (204) is slidably connected to the base (1), the first drive component (202) is connected to the adsorption component (201), the second drive component (203) is connected to the telescopic component, the third drive component is connected to the sliding component (204), the first drive component (202), the second drive component (203) and the third drive component are all connected to the control component, and the adsorption component (201) is located above the conveying component (101).
3. The coil shaping device according to claim 2, It is characterized in that The adsorption component (201) is rotatably connected to the telescopic component, and an adhesive film is provided on the surface of the adsorption component (201).
4. The coil shaping device according to claim 2, It is characterized in that A first shock absorbing component (205) is arranged between the sliding component (204) and the telescopic component, and two ends of the first shock absorbing component (205) are respectively connected to the sliding component (204) and the telescopic component.
5. The coil shaping device according to claim 4, It is characterized in that The first shock absorbing component (205) is a spring, and there are a plurality of the first shock absorbing components (205). The plurality of the first shock absorbing components (205) are distributed in an array between the sliding component (204) and the telescopic component.
6. The coil shaping device according to claim 1, It is characterized in that The shaping mechanism (3) comprises: a shaping component (301), a transmission component (302) and a fourth drive component (303); the fourth drive component (303) is arranged on the base (1); two ends of the transmission component (302) are respectively connected to the fourth drive component (303) and the shaping component (301); the shaping component (301) is located at the discharge end; and the shaping component (301) corresponds to the coil.
7. The coil shaping device according to claim 6, It is characterized in that A second shock absorbing component (304) is provided between the shaping component (301) and the transmission component (302), and two ends of the second shock absorbing component (304) are respectively connected to the shaping component (301) and the transmission component (302).
8. The coil shaping device according to claim 7, It is characterized in that The second shock absorbing component (304) is a spring, and there are a plurality of the second shock absorbing components (304). The plurality of the second shock absorbing components (304) are distributed in an array between the shaping component (301) and the transmission component (302).
9. The coil shaping device according to claim 1, It is characterized in that A guide component (102) is provided on the side of the conveying component (101); wherein the guide component (102) is used to guide the coiled material on the conveying component (101).
10. The coil shaping device according to claim 1, It is characterized in that The conveying assembly (101) is provided with an adjustment assembly (103); wherein the adjustment assembly (103) is used to adjust the distance between rollers of the conveying assembly (101).
