Filling equipment for processing water reducing agent
By designing an automated rotating disc and pushing block mechanism, the problem of low efficiency of filling equipment caused by manual operation is solved, and the rapid filling and efficient handling of filling equipment is realized, and the production efficiency and labor intensity are improved.
Patent Information
- Application Number
- CN202420068998.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-11
AI Technical Summary
Existing filling equipment requires manual placement and lifting of filling barrels, resulting in high labor intensity and low production efficiency, and the inability to achieve continuous and efficient production.
A filling equipment including a frame, a rotating disc, a drum pushing mechanism and a position adjustment mechanism is designed. The filling barrel is driven to automatically move to the filling position to be filled through the rotating disc, and a suction pump is used to achieve rapid filling and pushing materials. The block automatically pushes the filling barrel to the trolley, reducing manual operation.
The rapid improvement of filling efficiency and labor intensity are achieved, production efficiency is improved, and the time and waiting time of manual operation are reduced.
Smart Images

Figure CN222138666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agent filling, in particular to a filling device used for water reducing agent processing. Background Art
[0002] Water reducer is a concrete admixture that can reduce the amount of mixing water while keeping the slump of concrete basically unchanged. It mainly includes anionic surfactants such as lignin sulfonate and naphthalene sulfonate formaldehyde polymer. When the water reducer is added to the concrete mixture, it will improve the working performance and fluidity of the concrete by dispersing the cement particles. In this way, the unit water consumption can be reduced, thereby saving water resources. At the same time, the use of water reducer can also reduce the unit cement consumption, thereby achieving the purpose of saving cement. In the processing of water reducer, people need to fill the water reducer for easy use and control of dosage.
[0003] However, when using the current filling equipment, the filling barrel is generally placed on the equipment manually, and the stored water reducer is sucked into the filling barrel by a suction pump. Finally, the filling barrel containing the water reducer is manually lifted down and placed on a trolley. This method has the following disadvantages: 1. The filling barrel needs to be placed in and lifted down manually, which increases the labor intensity and working time of employees, that is, it is time-consuming and laborious; 2. Due to the limitation of manual operation, the production efficiency is low. Manual operation is relatively slow and requires waiting time, and a continuous and efficient production process cannot be achieved, that is, the production efficiency is low.
[0004] Therefore, a filling device for water reducing agent processing is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a filling device for water reducing agent processing to solve the above problems.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A filling device for processing a water reducing agent comprises a frame, a box body is provided on the top of the frame, a filling mechanism extending to the inside of the frame is provided on the outside of the box body, the inner side wall of the frame is rotatably connected to a rotating disk extending to the front thereof, a turntable mechanism for driving the rotating disk to rotate is provided on the frame, a plurality of U-shaped grooves are provided around the top of the rotating disk and are connected to the outer end of the rotating disk, a frame body extending to the inside thereof is provided on the top of the frame, an L-shaped frame is provided at the lower end of the right side of the frame body, a discharge port corresponding to one of the U-shaped grooves is provided at the bottom of the horizontal end of the L-shaped frame, a barrel pushing mechanism is provided on the frame body, a pushing block is provided in front of the frame, and a positioning mechanism for driving the pushing block to move forward and backward and up and down is provided on the frame.
[0008] Preferably, the filling mechanism includes a connecting pipe 1, a suction pump, a connecting pipe 2 and a nozzle. A suction pump is provided on the top of the frame. A connecting pipe 1 is connected between the feed end of the suction pump and the outer side wall of the box body. A connecting pipe 2 is provided at the discharge end of the suction pump and extends to the frame. The other end of the connecting pipe 2 is provided with a nozzle corresponding to one of the U-shaped grooves.
[0009] Preferably, the turntable mechanism includes a bevel gear, a motor, an annular bevel gear and a mounting box, an annular bevel gear is provided at the bottom of the rotating disk, an mounting box is provided at the inner bottom of the frame, a motor with an output shaft extending to its outside is provided inside the mounting box, and the output shaft of the motor is provided with a bevel gear meshing with the annular bevel gear.
[0010] Preferably, the barrel pushing mechanism includes a barrel pushing block, a cylinder 1 and a sliding opening, the left and right sides of the frame are provided with sliding openings, the front and rear sides of the frame are provided with a cylinder 1 with a telescopic axis extending to the left, the telescopic axes of the two cylinders 1 are provided with the same barrel pushing block, and the other end of the barrel pushing block extends to the inside of the sliding opening on the left.
[0011] Preferably, the positioning mechanism includes cylinder 2, a shift plate, a guide shaft and cylinder 3, a shift plate is provided directly above the pushing block, cylinder 2 with a telescopic shaft connected to the shift plate is provided on the left and right sides of the frame, two guide shafts are provided on the top of the pushing block and pass through the top of the shift plate, two cylinders 3 are provided at intervals on the top of the shift plate, and the telescopic shafts of the two cylinders 3 are connected to the pushing block.
[0012] Preferably, the curved surface of the rotating disk is provided with an annular groove, the inner side wall of the frame is provided with an arc block extending into the annular groove and slidably connected thereto, the bottom of the rotating disk is provided with an annular groove, and the top of the installation box is provided with an annular block extending into the annular groove.
[0013] Preferably, the right side of the L-shaped frame is connected to the inner side wall of the frame, and the bottom of the L-shaped frame is provided with a U-shaped block corresponding to the discharge port.
[0014] Preferably, a plurality of evenly distributed balls are rotatably connected inside the U-shaped groove, and casters are provided at the bottom of the frame.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: by stacking a plurality of filling barrels inside the frame, the bottom filling barrel can be pushed onto the L-shaped frame by the barrel pushing mechanism, at which time the filling barrel will fall from the discharge port into the U-shaped groove just below, at which time the rotating disk is driven to rotate by the turntable mechanism so that the filling barrel thereon is located at the position to be filled, at which time the water reducer in the box can be pumped into the filling barrel by the filling mechanism, thereby replacing the manual placement of the filling barrel, eliminating unnecessary operations, so as to achieve rapid filling and improve the filling efficiency; and after being filled, the rotating disk will continue to rotate so that the filling barrel filled with the water reducer is placed on the outside of the frame, at which time the pushing block is driven to move downward first by the positioning mechanism to be placed behind the filling barrel, and then the pushing block is driven to move forward, so as to push the filling barrel filled with the water reducer out of the U-shaped groove, and cooperate with the trolley so that the filling barrel is moved to the trolley to achieve rapid transportation, thereby improving production efficiency and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings further illustrate the present invention, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0017] Figure 1 It is a front cross-sectional view of the utility model;
[0018] Figure 2 It is a top sectional view of the utility model;
[0019] Figure 3 This is a bottom view of the rotating disk and the annular block of the utility model;
[0020] Figure 4 It is a top view of the U-shaped block of the utility model.
[0021] In the attached drawings: 1, frame; 2, box body; 31, connecting pipe 1; 32, suction pump; 33, connecting pipe 2; 34, nozzle; 4, rotating disk; 51, bevel gear; 52, motor; 53, ring bevel gear; 54, installation box; 6, U-shaped groove; 71, frame body; 72, L-shaped frame; 8, discharge port; 91, barrel pusher block; 92, cylinder 1; 93, sliding port; 111, cylinder 2; 112, shift plate; 113, pusher block; 114, guide shaft; 115, cylinder 3; 13, U-shaped block; 141, arc block; 142, annular groove; 143, circular groove; 144, circular block; 15, ball bearing; 16, caster. DETAILED DESCRIPTION
[0022] The embodiments of the utility model are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, and "several" means one or more, unless otherwise clearly and specifically defined.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0025] The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the utility model provides various specific examples of processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.
[0026] In this embodiment, Figure 1-4 A filling device for processing a water reducing agent is provided. The utility model comprises a frame 1, a box body 2 is provided on the top of the frame 1, a filling mechanism extending into the interior of the frame 1 is provided on the outer side of the box body 2, the inner side wall of the frame 1 is rotatably connected with a rotating disk 4 extending in front of the frame 1, a turntable mechanism for driving the rotating disk 4 to rotate is provided on the frame 1, a plurality of U-shaped grooves 6 are provided around the top of the rotating disk 4 and connected with the outer end of the rotating disk 4, a frame body 71 extending into the interior of the frame 1 is provided on the top, an L-shaped frame 72 is provided at the lower end of the right side of the frame body 71, a discharge port 8 corresponding to one of the U-shaped grooves 6 is provided at the bottom of the horizontal end of the L-shaped frame 72, a barrel pushing mechanism is provided on the frame body 71, a pushing block 113 is provided in front of the frame 1, and a positioning mechanism for driving the pushing block 113 to move forward and backward and up and down is provided on the frame 1.
[0027] In this embodiment, by stacking multiple filling barrels inside the frame 71, the bottom filling barrel can be pushed onto the L-shaped frame 72 through the barrel pushing mechanism. At this time, the filling barrel will fall from the discharge port 8 into the U-shaped groove 6 just below. At this time, the rotating disk 4 is driven to rotate by the turntable mechanism so that the filling barrel thereon is located at the position to be filled. At this time, the water reducer in the box 2 can be pumped into the filling barrel through the filling mechanism to achieve rapid filling. After filling, the rotating disk 4 will continue to rotate so that the filling barrel filled with water reducer is placed on the outside of the frame 1. At this time, the pushing block 113 is driven by the adjustment mechanism to move downward first to be placed behind the filling barrel, and then the pushing block 113 is driven to move forward, so that the filling barrel filled with water reducer is pushed out of the U-shaped groove 6, and cooperated with the trolley to move the filling barrel onto the trolley to achieve rapid transportation, thereby improving production efficiency and reducing labor intensity.
[0028] Preferably, as another embodiment of the utility model, the filling mechanism includes a connecting pipe 1 31, a suction pump 32, a connecting pipe 2 33 and a nozzle 34. A suction pump 32 is provided on the top of the frame 1, and a connecting pipe 1 31 is connected between the feed end of the suction pump 32 and the outer wall of the box body 2, and a connecting pipe 2 33 extending to the frame 1 is provided at the discharge end of the suction pump 32, and a nozzle 34 corresponding to one of the U-shaped grooves 6 is provided at the other end of the connecting pipe 2 33.
[0029] In this embodiment, the suction pump 32, also called a water pump or a liquid pump, is a device used to extract or discharge liquid from a location. When the suction pump 32 is started, the impeller inside the pump body rotates to generate negative pressure, forming a low-pressure area inside the pump body, and cooperates with the connecting pipe 1 31 to allow the water reducer in the box 2 to be sucked into the pump body. Then, as the impeller rotates, the water reducer is discharged through the connecting pipe 2 33 and finally sprayed out from the nozzle 34 to fill the water reducer.
[0030] Preferably, as another embodiment of the utility model, the turntable mechanism includes a bevel gear 51, a motor 52, an annular bevel gear 53 and an installation box 54. An annular bevel gear 53 is provided at the bottom of the rotating disk 4, and an installation box 54 is provided at the inner bottom of the frame 1. The interior of the installation box 54 is provided with a motor 52 whose output shaft extends to its outside, and the output shaft of the motor 52 is provided with a bevel gear 51 meshing with the annular bevel gear 53.
[0031] In this embodiment, since the bevel gear 51 is meshed with the annular bevel gear 53, when the bevel gear 51 rotates, it can drive the annular bevel gear 53 and the connected rotating disk 4 to rotate, wherein the motor 52 serves as a power device to drive the bevel gear 51 to rotate, and the mounting box 54 provides an installation position for the motor 52.
[0032] Preferably, as another embodiment of the utility model, the barrel pushing mechanism includes a barrel pushing block 91, a cylinder 92 and a sliding opening 93, the sliding opening 93 is opened on the left and right sides of the frame 71, the front and rear sides of the frame 71 are provided with a cylinder 92 with a telescopic axis extending to the left, the telescopic axes of the two cylinders 92 are provided with the same barrel pushing block 91, and the other end of the barrel pushing block 91 extends to the inside of the left sliding opening 93.
[0033] It should be noted that the telescopic shaft of cylinder 1 92 is in an extended state. When multiple filling barrels are stacked inside the frame 71, the telescopic shaft of cylinder 1 92 is started to retract and drive the barrel pushing block 91 to move. During this process, the lowest filling barrel will be pushed out of the right sliding port 93 and fall onto the L-shaped frame 72. At this time, the filling barrel will be discharged from the discharge port 8 to control the discharge time of the filling barrel.
[0034] Preferably, as another embodiment of the utility model, the positioning mechanism includes a cylinder 2 111, a shift plate 112, a guide shaft 114 and a cylinder 3 115, a shift plate 112 is provided directly above the push block 113, and cylinder 2 111 connected to the shift plate 112 by telescopic shafts are provided on the left and right sides of the frame 1, two guide shafts 114 are provided on the top of the push block 113 and penetrate to the top of the shift plate 112, two cylinders 3 115 are provided at intervals on the top of the shift plate 112, and the telescopic shafts of the two cylinders 3 115 are connected to the push block 113.
[0035] It should be noted that the telescopic shafts of cylinder two 111 and cylinder three 115 are in a retracted state, and the front side of the push block 113 is arc-shaped, so that it fits better when in contact with the filling barrel. When cylinder three 115 is started, the push block 113 will be driven to move downward. During this process, the guide shaft 114 connected to the push block 113 moves downward accordingly. After the movement is completed, the push block 113 will be located directly behind the filling barrel. At this time, starting cylinder two 111 can drive the shift plate 112, the push block 113, the guide shaft 114 and the cylinder three 115 to move forward, and the push block 113 will push the filling barrel out of the U-shaped groove 6 to replace manual handling.
[0036] Preferably, as another embodiment of the utility model, the curved surface of the rotating disk 4 is provided with an annular groove 142, the inner side wall of the frame 1 is provided with an arc block 141 extending into the annular groove 142 and slidably connected thereto, the bottom of the rotating disk 4 is provided with an annular groove 143, and the top of the installation box 54 is provided with an annular block 144 extending into the annular groove 143.
[0037] In this embodiment, when the rotating disk 4 rotates, the annular grooves 142 on the rotating disk 4 slide with the surface of the arc block 141. At the same time, the annular grooves 143 on the rotating disk 4 also slide with the surface of the annular block 144 to provide support for the rotating disk 4 and ensure smooth rotation of the rotating disk 4.
[0038] Preferably, as another embodiment of the present invention, the right side of the L-shaped frame 72 is connected to the inner wall of the frame 1 , and the bottom of the L-shaped frame 72 is provided with a U-shaped block 13 corresponding to the discharge port 8 .
[0039] In this embodiment, both ends of the L-shaped frame 72 are fixed to the object, which can provide greater stability and structural strength to ensure the overall firmness and stability of the L-shaped frame 72, and it is not easily deformed or moved by external forces. At the same time, the load-bearing capacity is improved. The U-shaped block 13 can limit the falling filling barrel to avoid displacement during the falling process.
[0040] Preferably, as another embodiment of the present invention, a plurality of evenly distributed balls 15 are rotatably connected inside the U-shaped groove 6 , and casters 16 are provided at the bottom of the frame 1 .
[0041] In this embodiment, the ball bearings 15 can reduce the friction between the filling barrel and the inner wall of the U-shaped groove 6, and the casters 16 are used to facilitate movement, reduce friction and turn.
[0042] Working principle: Pour the water reducing agent into the box 2, and then stack multiple filling barrels inside the frame 71, start the cylinder 1 92 to drive the barrel pushing block 91 to move, so as to push the lowest filling barrel out of the right sliding port 93 until it is located directly above the discharge port 8. At this time, the filling barrel will be discharged from the discharge port 8 and fall into the U-shaped groove 6 directly below. At this time, start the motor 52 to drive the bevel gear 51 to rotate, and through the cooperation of the bevel gear 51 and the annular bevel gear 53, drive the rotating disk 4 to rotate, so that the filling barrel moves to the bottom of the nozzle 34, then start the suction pump 32, and through the connecting pipe 1 31 and the connecting pipe 2 33, The water reducing agent in the box 2 is extracted and discharged from the nozzle 34 into the filling barrel. After filling, the rotating disk 4 continues to rotate until the filling barrel moves to the outside of the frame 1. Then, the trolley is placed in front of the filling barrel and below the bottom of the filling barrel. Then, starting the cylinder three 115 will drive the pushing block 113 to move downward and be located directly behind the filling barrel. At this time, starting the cylinder two 111 can drive the moving plate 112, the pushing block 113, the guide shaft 114 and the cylinder three 115 to move forward, and the pushing block 113 will push the filling barrel out of the U-shaped groove 6, and then it will be pushed onto the trolley to complete the transportation of the filling barrel.
[0043] In the description of this specification, the description with reference to the terms "embodiment", "one embodiment", "certain embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0044] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementations of the present invention without creative work, and these equivalent variations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A filling device for water reducing agent processing, characterized in that: The invention comprises a frame (1), wherein a box body (2) is provided on the top of the frame (1), a filling mechanism extending into the interior of the frame (1) is provided on the outer side of the box body (2), a rotating disk (4) extending to the front of the frame (1) is rotatably connected to the inner side wall of the frame (1), a rotating disk mechanism for driving the rotating disk (4) to rotate is provided on the frame (1), a plurality of U-shaped grooves (6) are provided around the top of the rotating disk (4) and are connected to the outer end of the rotating disk (4), a frame body (71) extending into the interior of the frame (1) is provided on the top of the frame (1), an L-shaped frame (72) is provided at the lower end of the right side of the frame body (71), a discharge port (8) corresponding to one of the U-shaped grooves (6) is provided at the bottom of the horizontal end of the L-shaped frame (72), a barrel pushing mechanism is provided on the frame body (71), a material pushing block (113) is provided in front of the frame (1), and a positioning mechanism for driving the material pushing block (113) to move forward and backward and up and down is provided on the frame (1).
2. A filling device for water reducing agent processing according to claim 1, characterized in that: The filling mechanism comprises a connecting pipe 1 (31), a suction pump (32), a connecting pipe 2 (33) and a nozzle (34); the suction pump (32) is provided on the top of the frame (1); a connecting pipe 1 (31) is connected between a feeding end of the suction pump (32) and an outer side wall of the box body (2); a connecting pipe 2 (33) extending to the frame (1) is provided at a discharging end of the suction pump (32); and a nozzle (34) corresponding to one of the U-shaped grooves (6) is provided at the other end of the connecting pipe 2 (33).
3. A filling device for water reducing agent processing according to claim 1, characterized in that: The rotating disk mechanism comprises a bevel gear (51), a motor (52), an annular bevel gear (53) and a mounting box (54); the bottom of the rotating disk (4) is provided with an annular bevel gear (53); the inner bottom of the frame (1) is provided with an mounting box (54); the inside of the mounting box (54) is provided with a motor (52) whose output shaft extends to the outside; the output shaft of the motor (52) is provided with a bevel gear (51) meshing with the annular bevel gear (53).
4. The filling equipment for water reducing agent processing according to claim 1 is characterized in that: The barrel pushing mechanism comprises a barrel pushing block (91), a cylinder one (92) and a sliding opening (93). The sliding opening (93) is provided on both the left and right sides of the frame (71). The front and rear sides of the frame (71) are provided with a cylinder one (92) with a telescopic axis extending to the left. The telescopic axes of the two cylinders one (92) are provided with the same barrel pushing block (91). The other end of the barrel pushing block (91) extends to the inside of the sliding opening (93) on the left.
5. The filling equipment for water reducing agent processing according to claim 1 is characterized in that: The positioning mechanism comprises a second cylinder (111), a shift plate (112), a guide shaft (114) and a third cylinder (115); a shift plate (112) is provided directly above the pusher block (113); cylinders (111) connected to the shift plate (112) by telescopic shafts are provided on both left and right sides of the frame (1); two guide shafts (114) penetrating the top of the shift plate (112) are provided on the top of the pusher block (113); two cylinders (115) are provided at intervals on the top of the shift plate (112); and the telescopic shafts of the two cylinders (115) are connected to the pusher block (113).
6. The filling equipment for water reducing agent processing according to claim 3 is characterized in that: The rotating disk (4) has an annular groove (142) formed on its curved surface, an arc-shaped block (141) extending into the annular groove (142) and slidably connected thereto is formed on the inner side wall of the frame (1), a circular groove (143) is formed on the bottom of the rotating disk (4), and a circular block (144) extending into the circular groove (143) is formed on the top of the installation box (54).
7. The filling equipment for water reducing agent processing according to claim 1, characterized in that: The right side of the L-shaped frame (72) is connected to the inner side wall of the frame (1), and the bottom of the L-shaped frame (72) is provided with a U-shaped block (13) corresponding to the discharge port (8).
8. The filling equipment for water reducing agent processing according to claim 1, characterized in that: A plurality of evenly distributed balls (15) are rotatably connected inside the U-shaped groove (6), and casters (16) are provided at the bottom of the frame (1).
