The invention provides a preparation method of an aluminum
alloy foaming
welding wire, which belongs to the technical field of aluminum
alloy welding wire production, and is characterized in that after an aluminum
alloy matrix is smelted, a foaming stabilizer and a high-temperature foaming body are added step by step, and the porous
welding wire is prepared through the processes of stirring and mixing, rapid cooling and
casting, homogenizing annealing, multi-pass
extrusion, drawing and the like. By means of the technical scheme, rapid filling and connection of the weld joint area after welding of the aluminum alloy material can be achieved, and the weld joint filling area presents a typical
porous morphology; direct welding of the light porous aluminum alloy material is achieved, solidification of a weld joint area is avoided, and lightweight design is facilitated; welding foaming filling of a
metal component cavity is achieved, due to foaming of a
molten pool, the cavity filling efficiency can be greatly improved, and the formed
metal component is endowed with the functional characteristics of damping
vibration attenuation and the like; the porous aluminum alloy additive manufacturing welding wire can be used as an additive manufacturing welding wire and can be directly used for additive preparation forming of porous aluminum alloy materials.