Concrete pavement repairing device

By designing a concrete pavement repair device that automatically stirs and vibrates, the complex and cumbersome repair process in the existing technology is solved, and automatic filling and vibrating is realized, which improves construction efficiency and reduces costs.

CN222139729UActive Publication Date: 2024-12-10CHINA MERCHANTS CHONGQING HIGHWAY ENG TESTING CENT CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420588334.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-10
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The restoration process of existing concrete pavement is complicated and cumbersome, requiring manual digging, backfilling and vibration, which is inefficient.

Method used

A concrete pavement repair device is designed, including a base, mixing bucket, a vibration mechanism and a driving mechanism. The mixing bucket is equipped with a mixing structure and an inlet and discharge port. The vibration mechanism is used to vibrate the concrete with reciprocating movement, and the driving mechanism is driven Connect the stirring and vibration mechanism to realize automatic stirring and vibration.

Benefits of technology

The automatic filling and vibration filling of concrete are realized, the restoration process is simplified, the construction efficiency is improved, and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222139729U_ABST
    Figure CN222139729U_ABST
Patent Text Reader

Abstract

The utility model discloses a concrete pavement repairing device. The concrete pavement repairing device comprises a base, a mixing barrel, a vibrating mechanism and a driving mechanism, the mixing barrel is mounted on the base, a mixing structure is arranged in the mixing barrel, and the mixing barrel is provided with a feeding port for concrete to enter and a discharging port for concrete to be discharged. The vibrating mechanism is installed on the base and used for vibrating concrete discharged from the discharging opening in a reciprocating mode. The driving mechanism is mounted on the base, and is connected with the stirring structure and the vibrating mechanism so as to drive the vibrating mechanism to reciprocate to vibrate concrete while driving the stirring structure to stir in the stirring barrel. According to the concrete pavement repairing device, a road pit can be automatically filled with concrete, the filled concrete can be automatically vibrated and compacted, the process is simple and convenient, and the construction efficiency is improved. Meanwhile, the driving mechanism can realize stirring of the stirring barrel and vibration of the vibration mechanism at the same time, so that the structure of the concrete pavement repairing device can be simplified, and the cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of road engineering, in particular to a concrete pavement repairing device. Background Art

[0002] Concrete pavement is generally composed of four parts: roadbed, base layer, cushion layer and surface layer. The main material of the surface layer is concrete, which is generally required to be wear-resistant, flat, non-slip, and strong. The cushion layer is set on roads with unsuitable temperature and humidity to change the structure of the road surface. The base layer should have strong deformation resistance, compression resistance, anti-scouring, and solidity.

[0003] Concrete pavement is more cost-effective than asphalt pavement, but as the years of use increase, concrete pavement is prone to cracks and other damage, and road construction workers need to repair the concrete pavement. When repairing a concrete pavement, the damaged part needs to be dug out to form a road pit, and then concrete is poured into the road pit. Then, a vibrator is needed to make the concrete fill more substantial. The road repair process is relatively cumbersome. Utility Model Content

[0004] Based on this, it is necessary to provide a concrete pavement repairing device to solve the problem that the existing concrete pavement repair process is complicated and cumbersome.

[0005] A concrete pavement repairing device, comprising:

[0006] Base;

[0007] A mixing barrel is installed on the base, a stirring structure is arranged inside the mixing barrel, and the mixing barrel is provided with an inlet for concrete to enter and a discharge outlet for concrete to be discharged;

[0008] a vibration mechanism, mounted on the base, the vibration mechanism being used for reciprocatingly vibrating the concrete discharged from the discharge port; and

[0009] The driving mechanism is installed on the base, and the driving mechanism connects the stirring structure and the vibration mechanism, so as to drive the stirring structure to stir in the mixing barrel and drive the vibration mechanism to reciprocate and vibrate the concrete.

[0010] In one embodiment, the driving mechanism includes a power component, a first driving component and a second driving component. The power component is installed on the base. The power component drives the mixing structure to rotate through the first driving component. The power component drives the vibration mechanism to reciprocate and vibrate the concrete through the second driving component.

[0011] In one embodiment, the power assembly includes a servo motor and a transmission rod, the servo motor is mounted on the base, the transmission rod is rotatably mounted on the base, the transmission rod is connected to the output shaft of the servo motor, and the transmission rod transmits the rotational power of the servo motor.

[0012] In one embodiment, the first driving assembly includes a first gear and a second gear, the first gear is rotatably mounted on the base, the transmission rod is provided with a gear shaft meshing with the first gear, the second gear is connected to the stirring structure, and the second gear meshes with the first gear.

[0013] In one embodiment, the stirring structure includes a stirring shaft and a stirring member. The stirring shaft is rotatably installed in the mixing barrel along the axial direction of the mixing barrel. The stirring member is installed on the stirring shaft. The second gear is installed on the stirring shaft.

[0014] In one embodiment, the stirring member includes a stirring rod and a stirring blade, the stirring rod is arranged close to the discharge port, and the stirring blade is arranged close to the feed port.

[0015] In one embodiment, the second driving assembly includes an incomplete gear wheel and a rack, the incomplete gear is mounted on the transmission rod, the incomplete gear is meshed with the rack, and the rack is connected to the vibration mechanism.

[0016] In one embodiment, the vibration mechanism includes a fixed plate, a lifting plate, an elastic member and a vibrating assembly, the fixed plate is installed on the base, the elastic member connects the fixed plate and the lifting plate, the rack connects the lifting plate and the vibrating assembly, the incomplete gear drives the rack to rise, and the elastic member drives the lifting plate to descend and reset when the incomplete gear is not meshed with the rack.

[0017] In one embodiment, the vibrating assembly includes a connecting head, a pressure plate and a folding rod, the connecting head is connected to the rack, the pressure plate is connected to the connecting head, and a plurality of groups of folding rods are spaced apart on the pressure plate.

[0018] In one of the embodiments, the mixing barrel is provided with a baffle plate which can selectively close the discharge port.

[0019] In the above concrete pavement repair device, the mixing barrel can realize automatic mixing of concrete, and the vibration mechanism can vibrate the concrete, so that the concrete can be automatically filled into the road pit, and the filled concrete can be automatically vibrated and filled, thereby ensuring the repair effect. The process is simple and convenient, avoiding the problem of low labor efficiency and improving construction efficiency. At the same time, the driving mechanism can simultaneously realize the mixing of the mixing barrel and the vibration of the vibration mechanism, which can simplify the structure of the concrete pavement repair device and reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation of the utility model, the following will briefly introduce the drawings required for use in the specific implementation. In all the drawings, each element or part is not necessarily drawn according to the actual scale.

[0021] Figure 1 This is a schematic structural diagram of a concrete pavement repair device in one embodiment;

[0022] Figure 2 for Figure 1 A structural schematic diagram of the concrete pavement repair device from another perspective;

[0023] Figure 3 for Figure 1 A cross-sectional view of the concrete pavement repair device shown;

[0024] Figure 4 for Figure 1 A cross-sectional view of the concrete pavement repairing device from another perspective.

[0025] Reference numerals:

[0026] 10-base, 11-walking wheel, 12-armrest, 13-support rod, 20-mixing barrel, 21-mixing structure, 211-mixing shaft, 212-mixing rod, 213-mixing blade, 22-feeding port, 23-discharge port 24-track, 25-blocking plate, 26-paddle block, 30-vibration mechanism, 31-fixed plate, 32-lifting plate, 33-elastic part, 34-vibration assembly, 341-connecting head, 342-pressing plate, 343-folding rod, 35-guide plate, 40-driving mechanism, 41-power assembly, 412-servo motor, 414-transmission rod, 416-gear shaft, 42-first driving assembly, 421-first gear, 422-second gear, 43-second driving assembly, 431-incomplete gear, 432-rack. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0030] See also Figure 1 and Figure 2 A concrete pavement repairing device in one embodiment includes a base 10, a mixing barrel 20, a vibration mechanism 30 and a driving mechanism 40.

[0031] The base 10 is used to carry other parts of the concrete pavement repair device. In one embodiment, the base 10 is equipped with walking wheels 11, which can facilitate the transportation and movement of the concrete pavement repair device. The base 10 is also provided with a handrail 12, which is convenient for the operator to push the device to move.

[0032] Please also read Figure 3 and Figure 4 The mixing barrel 20 is mounted on the base 10, and a stirring structure 21 is provided in the mixing barrel 20. The mixing barrel 20 is also provided with a feed inlet 22 and a discharge port 23. Concrete from the outside enters the mixing barrel 20 through the feed inlet 22, and the stirring structure 21 in the mixing barrel 20 stirs the concrete to prevent it from agglomerating. Then the concrete is discharged through the discharge port 23 and finally falls into the road pit.

[0033] In one embodiment, a support rod 13 is provided on the base 10, and the mixing barrel 20 is arranged on the support rod 13, so that the mixing barrel 20 is vertically installed on the base 10. A baffle plate 25 that can selectively close the discharge port 23 is provided on the mixing barrel, and the discharge port 23 can be opened when needed, and the discharge port 23 can be closed when it is not necessary to discharge concrete.

[0034] Specifically, the bottom wall of the mixing barrel 20 is provided with a track 24, and the baffle plate 25 is slidably installed in the track 24. By sliding the baffle plate 25, the discharge port 23 is blocked or closed. A shifting block 26 is provided on the baffle plate 25 to facilitate the operator to shift the baffle plate 25 to slide.

[0035] The vibration mechanism 30 is mounted on the base 10, and is used for reciprocating and vibrating the concrete discharged from the discharge port 23. The driving mechanism 40 is mounted on the base 10, and is connected to the mixing structure 21 and the vibration mechanism 30, so as to drive the mixing structure 21 to stir in the mixing barrel 20, and drive the vibration mechanism 30 to reciprocate and vibrate the concrete.

[0036] Please refer again Figure 2 In one embodiment, the driving mechanism 40 includes a power assembly 41, a first driving assembly 42 and a second driving assembly 43. The power assembly 41 is mounted on the base 10. The first driving assembly 42 connects the power assembly 41 and the mixing structure 21. The second driving assembly 43 connects the power assembly 41 and the vibration mechanism 30. The power assembly 41 drives the mixing structure 21 to rotate via the first driving assembly 42, and the power assembly 41 drives the vibration mechanism 30 to reciprocate and vibrate the concrete via the second driving assembly 43.

[0037] On the basis of the above embodiment, further, the power assembly 41 is located on the bottom surface of the base 10, and the mixing barrel 20 is located on the top surface of the base 10. The power assembly 41 includes a servo motor 412 and a transmission rod 414. The servo motor 412 is installed on the base 10, and the transmission rod 414 is rotatably installed on the base 10. The transmission rod 414 is connected to the output shaft of the servo motor 412, and the transmission rod 414 transmits the rotational power of the servo motor 412.

[0038] On the basis of the above embodiment, further, the first driving assembly 42 includes a first gear 421 and a second gear 422, the first gear 421 is rotatably mounted on the base 10, the transmission rod 414 is provided with a gear shaft 416 meshing with the first gear 421, the second gear 422 is connected to the mixing structure 21, and the second gear 422 meshes with the first gear 421. The servo motor 412 drives the transmission rod 414 to rotate, the gear shaft 416 drives the first gear 421 to rotate, and then the first gear 421 drives the second gear 422 to rotate, and the second gear 422 drives the mixing structure 21 to rotate, so as to achieve mixing of concrete.

[0039] Please also read Figure 3 On the basis of the above embodiment, further, the stirring structure 21 includes a stirring shaft 211 and a stirring member. The stirring shaft 211 is rotatably installed in the mixing barrel 20. The stirring shaft 211 is arranged along the axial direction of the mixing barrel 20. The stirring member is installed on the stirring shaft 211. The second gear 422 is installed on the stirring shaft 211.

[0040] In one embodiment, the stirring element includes a stirring rod 212 and a stirring blade 213, which are arranged in sequence along the axial direction of the stirring shaft 211. The stirring rod 212 is arranged close to the discharge port 23, and the stirring blade 213 is arranged close to the feed port 22. The stirring has various forms, which can improve the stirring effect of the concrete.

[0041] In one embodiment, the second driving assembly 43 includes an incomplete gear 431 and a rack 432, wherein the incomplete gear 431 is mounted on the transmission rod 414, the incomplete gear 431 is meshed with the rack 432, and the rack 432 is connected to the vibration mechanism 30. The transmission rod 414 can drive the incomplete gear 431 to rotate, and the incomplete gear 431 can drive the rack 432 to rise and fall, thereby realizing the reciprocating motion of the vibration mechanism 30.

[0042] Specifically, the vibration mechanism 30 includes a fixed plate 31, a lifting plate 32, an elastic member 33 and a vibrating assembly 34. The fixed plate 31 is mounted on the base 10, the elastic member 33 connects the fixed plate 31 and the lifting plate 32, and the rack 432 connects the lifting plate 32 and the vibrating assembly 34. Among them, the incomplete gear 431 can drive the rack 432 to rise, and when the incomplete gear 431 and the rack 432 are not engaged, the elastic member 33 can drive the lifting plate 32 to descend and reset, thereby realizing the up and down reciprocating motion of the vibrating assembly 34.

[0043] In one embodiment, the elastic member 33 is a spring, and multiple groups of the elastic members 33 are provided. The multiple groups of elastic members 33 are arranged at intervals on the fixed plate 31 to ensure sufficient reset force and stability during the descending process. A guide plate 35 is also provided on the fixed plate 31, and the lifting plate 32 is slidably sleeved on the guide plate 35 to guide the lifting and lowering of the lifting plate 32 to ensure the stability of the movement of the lifting plate 32.

[0044] In one embodiment, the vibrating assembly 34 includes a connector 341, a pressing plate 342 and a folding rod 343. The connector 341 is connected to a rack 432, the pressing plate 342 is connected to the connector 341, and a plurality of folding rods 343 are arranged at intervals on the pressing plate 342. The lifting and lowering of the lifting plate 32 pulls the connector 341 up and down through the rack 432, and then the pressing plate 342 and the folding rod 343 vibrate the concrete. The pressing plate 342 and the connector 341 are detachably connected by screws, which can facilitate the replacement of the pressing plate 342 and select pressing plates 342 of different specifications according to different needs.

[0045] The working process of the above concrete pavement repairing device is specifically as follows:

[0046] The operator pushes the device to the top of the road pit through the walking wheel 11 by the handrail 12, and places the pressing plate 342 and the folding rod 343 in the road pit. Then, concrete is added into the mixing barrel 20 through the feeding port 22, and the servo motor 412 is started. The servo motor 412 drives the transmission rod 414 to rotate, and the gear shaft 416 of the transmission rod 414 drives the first gear 421 to rotate, and the first gear 421 drives the second gear 422 to rotate, and the second gear 422 drives the stirring shaft 211 to rotate, and the stirring shaft 211 drives the stirring rod 212 and the stirring blade 213 to stir the concrete in the mixing barrel 20 to prevent it from agglomerating.

[0047] Then, the sliding baffle plate 25 opens the discharge port 23, and the concrete in the mixing barrel 20 is discharged into the road pit through the discharge port 23. The rotation of the transmission rod 414 can drive the incomplete gear 431 to rotate, and the teeth of the incomplete gear 431 can drive the rack 432 to move upward, and the upward movement of the rack 432 can drive the pressing plate 342 and the folding rod 343 to move upward and compress the elastic member 33. When the teeth of the incomplete gear 431 are separated from the rack 432, the elastic force of the elastic member 33 pushes the lifting plate 32 downward, realizing the up and down reciprocating motion of the pressing plate 342 and the folding rod 343, thereby realizing the vibration of the concrete.

[0048] The device is pushed to move via the running wheels 11, so that concrete can be filled and vibrated at different positions in the road pit.

[0049] The above concrete pavement repair device can automatically fill concrete into the road pit and automatically vibrate and fill the filled concrete to ensure the repair effect. The process is simple and convenient, avoiding the problem of low labor efficiency and improving construction efficiency. At the same time, the driving mechanism 40 can simultaneously realize the stirring of the mixing barrel 20 and the vibration of the vibration mechanism 30, which can simplify the structure of the concrete pavement repair device and reduce costs.

[0050] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention.

Claims

1. A concrete pavement repair device, characterized in that: include: Base; A mixing barrel is installed on the base, a stirring structure is arranged inside the mixing barrel, and the mixing barrel is provided with an inlet for concrete to enter and a discharge outlet for concrete to be discharged; A vibration mechanism, mounted on the base, and used for reciprocatingly vibrating the concrete discharged from the discharge port; and The driving mechanism is installed on the base, and the driving mechanism connects the stirring structure and the vibration mechanism, so as to drive the stirring structure to stir in the mixing barrel and drive the vibration mechanism to reciprocate and vibrate the concrete.

2. The concrete pavement repairing device according to claim 1, characterized in that: The driving mechanism includes a power component, a first driving component and a second driving component. The power component is installed on the base. The power component drives the stirring structure to rotate through the first driving component. The power component drives the vibration mechanism to reciprocate and vibrate the concrete through the second driving component.

3. The concrete pavement repairing device according to claim 2, characterized in that: The power assembly includes a servo motor and a transmission rod. The servo motor is installed on the base. The transmission rod is rotatably installed on the base. The transmission rod is connected to the output shaft of the servo motor. The transmission rod transmits the rotational power of the servo motor.

4. The concrete pavement repairing device according to claim 3, characterized in that: The first driving assembly includes a first gear and a second gear. The first gear is rotatably mounted on the base. The transmission rod is provided with a gear shaft meshing with the first gear. The second gear is connected to the stirring structure and meshes with the first gear.

5. The concrete pavement repairing device according to claim 4, characterized in that: The stirring structure comprises a stirring shaft and a stirring member. The stirring shaft is rotatably installed in the mixing barrel along the axial direction of the mixing barrel. The stirring member is installed on the stirring shaft. The second gear is installed on the stirring shaft.

6. The concrete pavement repairing device according to claim 5, characterized in that: The stirring member comprises a stirring rod and a stirring blade, wherein the stirring rod is arranged close to the discharge port, and the stirring blade is arranged close to the feed port.

7. The concrete pavement repairing device according to claim 3, characterized in that: The second driving assembly includes an incomplete gear wheel and a rack. The incomplete gear is mounted on the transmission rod. The incomplete gear is meshed with the rack. The rack is connected to the vibration mechanism.

8. The concrete pavement repairing device according to claim 7, characterized in that: The vibration mechanism includes a fixed plate, a lifting plate, an elastic member and a vibrating assembly. The fixed plate is installed on the base, the elastic member connects the fixed plate and the lifting plate, the rack connects the lifting plate and the vibrating assembly, the incomplete gear drives the rack to rise, and the elastic member drives the lifting plate to descend and reset when the incomplete gear is not meshed with the rack.

9. The concrete pavement repairing device according to claim 8, characterized in that: The vibrating assembly comprises a connecting head, a pressing plate and a folding rod, the connecting head is connected to the rack, the pressing plate is connected to the connecting head, and a plurality of groups of folding rods are arranged on the pressing plate at intervals.

10. The concrete pavement repairing device according to claim 1, characterized in that: The mixing barrel is provided with a baffle plate which can selectively close the discharge port.

Citation Information

Cited By

  • Concrete pavement repairing equipment

    CN119287754A