Auxiliary device for winding metal coil of atomizer
By introducing static electricity removal and cleaning mechanisms into the auxiliary device for winding of metal coils for atomizer, and using ion fans and cleaning cotton blocks to treat static electricity and dirt, the adhesion and winding problems caused by static electricity during the winding process of wire are solved, and the problem of wire bonding and winding is improved. Winding accuracy and stability ensure the electrical performance of the coil.
Patent Information
- Application Number
- CN202420857411.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Due to the accumulation of static charge during the winding process of the atomizer metal coil, the attractive force between the wires or between the wires and the winding machine increases, causing adhesion, winding or jumping, affecting the winding accuracy and stability, and may cause electrical Performance has a negative impact.
An auxiliary device for winding of atomizer metal coil is designed, including an electrostatic removal mechanism and a cleaning mechanism. An ion fan generates negative pressure and sucks inhaled air through a filter box. The ionization air forms charged ions and neutralizes wires. The electrostatic charge on the surface, and the cleaning mechanism wipes the dust and oil stains on the surface of the wire by cleaning cotton blocks to prevent the increase in friction.
Effectively remove static electricity, reduce wire adhesion and winding, improve winding accuracy and stability, enhance yield, avoid poor sliding or fracture problems caused by friction between wire and winding machine, and improve the electrical performance of the coil.
Smart Images
Figure CN222145995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary devices for winding metal coils, in particular to an auxiliary device for winding metal coils of an atomizer. Background Art
[0002] The metal coil of the atomizer is an important component of the atomizer, and its main function is to heat and generate atomization. In electronic cigarettes or other atomization devices, metal coils are usually used to heat liquids to convert them into steam or mist for users to inhale. The material of the atomizer metal coil is usually stainless steel, nickel-chromium alloy, nickel-titanium alloy, etc. These materials have good conductivity and high temperature resistance, and can adapt to the high temperature environment when the atomizer is working. The coil winding device is a device used to manufacture coils, which is mainly used to wind wires or conductors into coils according to a certain rule. The coil winding device is usually composed of a frame, a transmission mechanism, a winding device, an auxiliary device and other parts. Among them, the auxiliary device is used to fix and guide the wires or conductors so that they can stably enter the coil winding device for winding.
[0003] The above-mentioned prior art solutions have the following defects: static electricity is easily generated due to friction when the wire is wound. The accumulation of static electricity may increase the attraction between the wires or between the wires and the winding machine, causing the wires to stick, entangle or jump during the winding process, which not only affects the winding accuracy and stability of the coil, but may also have a negative impact on the electrical performance of the coil. Therefore, we propose an auxiliary device for winding an atomizer metal coil to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of the utility model is to provide an auxiliary device for winding atomizer metal coils, so as to solve the problem proposed in the above background technology that static electricity is easily generated due to friction when the wire is wound, and the accumulation of static electricity may increase the attraction between the wires or between the wires and the winding machine, causing the wires to stick, entangle or jump during the winding process, which not only affects the winding accuracy and stability of the coil, but may also have a negative impact on the electrical performance of the coil.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an auxiliary device for winding atomizer metal coils, comprising a winding device, a linear slide rail is installed on one side above the winding device, a support plate is arranged on one side of the winding device, a limiting slide bar is symmetrically installed above the support plate, a winding auxiliary structure fixing plate is slidably arranged above the limiting slide bar, and the other end of the winding auxiliary structure fixing plate is located above the linear slide rail and is transmission-connected to the linear slide rail, a wire processing mechanism is arranged at the middle position above the winding auxiliary structure fixing plate, a cleaning mechanism and a static electricity removal mechanism are respectively arranged inside the wire processing mechanism, and the cleaning mechanism is located on one side of the static electricity removal mechanism.
[0006] Preferably, the support plate and the winding device are fixedly connected by positioning rods on both sides, a winding roller is provided at the middle position of the winding device, a winding motor is installed at one end of the winding device, and the output end of the winding motor is transmission-connected to the winding roller.
[0007] Preferably, a wire coil is installed at the rear end of the winding auxiliary structure fixing plate, and wire is wound around the outside of the wire coil, a guide wheel is installed at the front end of the winding auxiliary structure fixing plate, and the center lines of the wire coil, wire processing mechanism and guide wheel coincide.
[0008] Preferably, the wire passes through the interior of the wire processing mechanism, a wire processing groove is provided inside the wire processing mechanism, positioning wheels are symmetrically provided on one side of the wire processing groove, and the positioning wheel is located on one side of the static electricity removal mechanism, a tensioning wheel is provided on the other side of the wire processing groove, a tensioning screw is installed on one side of the inner wall of the wire processing groove, and the tensioning screw is transmission-connected to the tensioning wheel, a guide wheel is provided on one side of the tensioning wheel, and the guide wheel is located on one side of the cleaning mechanism.
[0009] Preferably, a static electricity removal groove is provided inside the lower end of the static electricity removal mechanism, a gas collecting cavity is provided on one side inside the static electricity removal groove, and an air inlet filter plate is fixedly installed on the inner wall of the gas collecting cavity, and an ion outlet cylinder is provided on the other side inside the static electricity removal groove.
[0010] Preferably, a filter box is sealedly connected above the air collecting chamber, and an ion blower is sealedly connected above the ion outlet cylinder. The air outlet end of the filter box and the air inlet end of the ion blower are sealedly connected via an air pipe. Both the air collecting chamber and the ion outlet cylinder are circular structures, and the inner side of the ion outlet cylinder is inclined toward the air collecting chamber, and the inner diameter of the air collecting chamber gradually decreases from one side close to the ion outlet cylinder to the other side.
[0011] Preferably, a cleaning mechanism shell is provided at the outer end of the cleaning mechanism, a cleaning groove is provided at the middle position of the cleaning mechanism shell, four cleaning cotton blocks are equidistantly provided on the inner wall of the cleaning groove, and the cleaning cotton blocks are in close contact with the wire.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. When the ion fan of the utility model is started, negative pressure will be generated, and air will be sucked into the air collecting cavity from the air inlet filter plate, so that dust and lint adhering to the surface of the wire will be sucked into the air collecting cavity. The dust and lint will enter the filter box with the air and be filtered and stay inside it. The air will enter the ion fan through the air pipe and be blown out through the ion outlet cylinder. The ion fan will ionize the air to form a large number of charged ions. These ions will be blown to the wire along with the wind flow, and the air around the wire will be charged with opposite charges. Since static electricity is caused by the charge carried by the wire, when the surrounding After the air carries opposite charges, these charges will neutralize the charges on the surface of the wire, thereby achieving the effect of removing static electricity. The blown air and the air inhaled by the air collecting chamber form a cycle, which not only removes static electricity but also improves the effect of removing adhered dust and lint, solving the problem that static electricity is easily generated due to friction during winding of wires. The accumulation of static electricity charges may increase the attraction between wires or between wires and winding machines, causing the wires to stick, tangle or jump during the winding process, which not only affects the winding accuracy and stability of the coil, but may also have a negative impact on the electrical performance of the coil.
[0014] 2. When the wire passes through the cleaning mechanism, the wire fits with the cleaning cotton block in the cleaning mechanism in turn. The cleaning cotton block wipes the surface of the wire to clean the dust and oil on the surface of the wire, preventing the dirt on the surface of the wire from increasing the friction between the wire and the winding machine, causing the wire to slide poorly or suddenly break during the winding process, thereby improving the yield of the winding operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the wire material processing mechanism in the utility model;
[0017] Figure 3 It is a structural schematic diagram of the static electricity removal mechanism in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the cleaning mechanism in the utility model.
[0019] In the figure: 1. Winding device; 2. Winding motor; 3. Winding roller; 4. Linear slide rail; 5. Positioning rod; 6. Support plate; 7. Limiting slide rod; 8. Winding auxiliary structure fixing plate; 9. Wire coil; 10. Wire processing mechanism; 11. Wire processing tank; 12. Tensioning wheel; 13. Tensioning screw; 14. Guide wheel; 15. Cleaning mechanism; 16. Anti-static mechanism; 17. Anti-static tank; 18. Gas collecting chamber; 19. Air inlet filter plate; 20. Filter box; 21. Air supply pipe; 22. Ion fan; 23. Ion air outlet cylinder; 24. Cleaning mechanism housing; 25. Cleaning tank; 26. Cleaning cotton block; 27. Positioning wheel; 28. Guide wheel. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] See also Figure 1-4 The utility model provides an embodiment: an auxiliary device for winding a metal coil of an atomizer, comprising a winding device 1, a linear slide rail 4 is installed on one side above the winding device 1, a support plate 6 is arranged on one side of the winding device 1, a limit slide bar 7 is symmetrically installed above the support plate 6, a winding auxiliary structure fixing plate 8 is slidably arranged above the limit slide bar 7, and the other end of the winding auxiliary structure fixing plate 8 is located above the linear slide rail 4 and is transmission-connected to the linear slide rail 4, a wire processing mechanism 10 is arranged at the middle position above the winding auxiliary structure fixing plate 8, a cleaning mechanism 15 and a static electricity removal mechanism 16 are respectively arranged inside the wire processing mechanism 10, and the cleaning mechanism 15 is located on one side of the static electricity removal mechanism 16.
[0022] When the wire enters the static removal slot 17 of the static removal mechanism 16, the ion fan 22 starts to generate negative pressure, sucking air from the air inlet filter plate 19 into the air collecting chamber 18, thereby sucking dust and lint adhering to the surface of the wire into the air collecting chamber 18. The dust and lint enter the filter box 20 with the air and are filtered and stay inside it. The air enters the ion fan 22 through the air supply pipe 21 and is blown out through the ion outlet cylinder 23. The air blown out of the ion outlet cylinder 23 is ionized by the ion fan 22 to form a large number of charged ions. These ions will be blown toward the wire with the wind flow, and the air around the wire will be charged with opposite charges. Since static electricity is caused by the charge carried by the wire, when the surrounding air is charged with opposite charges, these charges will neutralize the charge on the surface of the wire, thereby achieving the effect of removing static electricity. The blown air and the air inhaled by the air collecting chamber 18 form a cycle, which improves the effect of removing adhering dust and lint while removing static electricity.
[0023] See also Figure 1The support plate 6 is fixedly connected to the winding device 1 through positioning rods 5 on both sides. A winding roller 3 is arranged at the middle position of the winding device 1. A winding motor 2 is installed at one end of the winding device 1, and the output end of the winding motor 2 is transmission-connected to the winding roller 3.
[0024] See also Figure 1 A wire coil 9 is installed at the rear end of the winding auxiliary structure fixing plate 8, and wire is wound around the outside of the wire coil 9. A guide wheel 28 is installed at the front end of the winding auxiliary structure fixing plate 8, and the center lines of the wire coil 9, the wire processing mechanism 10 and the guide wheel 28 coincide with each other.
[0025] See also Figure 2 The wire passes through the interior of the wire processing mechanism 10, and a wire processing groove 11 is arranged inside the wire processing mechanism 10. A positioning wheel 27 is symmetrically arranged on one side of the wire processing groove 11, and the positioning wheel 27 is located on one side of the static electricity removal mechanism 16. A tensioning wheel 12 is arranged on the other side of the wire processing groove 11. A tensioning screw 13 is installed on one side of the inner wall of the wire processing groove 11, and the tensioning screw 13 is transmission-connected to the tensioning wheel 12. A guide wheel 14 is arranged on one side of the tensioning wheel 12, and the guide wheel 14 is located on one side of the cleaning mechanism 15.
[0026] See also Figure 3 A static electricity removal groove 17 is arranged inside the lower end of the static electricity removal mechanism 16, a gas collecting cavity 18 is arranged on one side inside the static electricity removal groove 17, and an air inlet filter plate 19 is fixedly installed on the inner wall of the gas collecting cavity 18, and an ion outlet tube 23 is arranged on the other side inside the static electricity removal groove 17.
[0027] See also Figure 3 A filter box 20 is sealedly connected to the top of the gas collecting chamber 18, and an ion blower 22 is sealedly connected to the top of the ion outlet cylinder 23. The outlet end of the filter box 20 and the inlet end of the ion blower 22 are sealedly connected via an air pipe 21. Both the gas collecting chamber 18 and the ion outlet cylinder 23 are annular structures. The inner side of the ion outlet cylinder 23 is inclined toward the gas collecting chamber 18, and the inner diameter of the gas collecting chamber 18 gradually decreases from one side close to the ion outlet cylinder 23 to the other side.
[0028] See also Figure 4 A cleaning mechanism housing 24 is provided at the outer end of the cleaning mechanism 15, a cleaning slot 25 is provided at the middle position of the cleaning mechanism housing 24, four cleaning cotton blocks 26 are equidistantly provided on the inner wall of the cleaning slot 25, and the cleaning cotton blocks 26 are in close contact with the wire.
[0029] Working principle: During winding, one end of the wire fits with the upper end of the tensioning wheel 12, and then winds around the lower end of the guide wheel 14 and fits therewith. The height of the tensioning wheel 12 can be adjusted by driving the tensioning screw 13, thereby adjusting the tension of the wire. The wire passes through the cleaning mechanism 15, and the wire fits with the cleaning cotton block 26 in the cleaning mechanism 15 in turn. The cleaning cotton block 26 wipes the surface of the wire to clean the dust and oil on the surface of the wire, thereby preventing the friction between the wire and the winding machine from increasing due to dirt on the surface of the wire, resulting in poor sliding or sudden breakage of the wire during the winding process, thereby improving the yield of the winding operation. The wire then enters the anti-static slot 17 of the anti-static mechanism 16, and the ion fan 22 is started to generate negative pressure, which draws air from the air inlet filter plate 19 into the air collecting chamber 18, thereby sticking the surface of the wire. The dust and lint are sucked into the air collecting chamber 18, and the dust and lint enter the filter box 20 with the air and are filtered and stay therein. The air enters the ion fan 22 through the air supply pipe 21 and is blown out through the ion air outlet cylinder 23. The air blown out of the ion air outlet cylinder 23 is ionized by the ion fan 22 to form a large number of charged ions. These ions will be blown to the wire along with the wind flow, and the air around the wire will be charged with opposite charges. Since static electricity is caused by the charge carried by the wire, when the surrounding air carries opposite charges, these charges will neutralize the charges on the surface of the wire, thereby achieving the effect of removing static electricity. The blown wind and the wind inhaled by the air collecting chamber 18 form a cycle, which improves the effect of removing dust and lint while removing static electricity. The wire passes between the two positioning wheels 27, fits with the guide wheel 28, and is finally wound on the surface of the winding roller 3.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An auxiliary device for winding a metal coil of an atomizer, comprising a winding device (1), Features: A linear slide rail (4) is installed on one side above the winding device (1), a support plate (6) is provided on one side of the winding device (1), a limit slide bar (7) is symmetrically installed above the support plate (6), a winding auxiliary structure fixing plate (8) is slidably arranged above the limit slide bar (7), and the other end of the winding auxiliary structure fixing plate (8) is located above the linear slide rail (4) and is transmission-connected to the linear slide rail (4), a wire processing mechanism (10) is provided at a middle position above the winding auxiliary structure fixing plate (8), and a cleaning mechanism (15) and a static electricity removal mechanism (16) are respectively provided inside the wire processing mechanism (10), and the cleaning mechanism (15) is located on one side of the static electricity removal mechanism (16).
2. An auxiliary device for winding atomizer metal coil according to claim 1, Features: The support plate (6) and the winding device (1) are fixedly connected via positioning rods (5) on both sides; a winding roller (3) is provided at the middle position of the winding device (1); a winding motor (2) is installed at one end of the winding device (1); and the output end of the winding motor (2) is transmission-connected to the winding roller (3).
3. The auxiliary device for winding atomizer metal coil according to claim 1, Features: A wire coil (9) is installed at the rear end of the winding auxiliary structure fixing plate (8), and wire is wound around the outside of the wire coil (9). A guide wheel (28) is installed at the front end of the winding auxiliary structure fixing plate (8), and the center lines of the wire coil (9), the wire processing mechanism (10) and the guide wheel (28) coincide with each other.
4. The auxiliary device for winding atomizer metal coil according to claim 3, Features: The wire passes through the interior of the wire processing mechanism (10), and a wire processing groove (11) is provided inside the wire processing mechanism (10). A positioning wheel (27) is symmetrically provided on one side of the interior of the wire processing groove (11), and the positioning wheel (27) is located on one side of the static electricity removal mechanism (16). A tensioning wheel (12) is provided on the other side of the interior of the wire processing groove (11). A tensioning screw rod (13) is installed on one side of the inner wall of the wire processing groove (11), and the tensioning screw rod (13) is transmission-connected to the tensioning wheel (12). A guide wheel (14) is provided on one side of the tensioning wheel (12), and the guide wheel (14) is located on one side of the cleaning mechanism (15).
5. The auxiliary device for winding atomizer metal coil according to claim 1, Features: A static electricity removal groove (17) is provided inside the lower end of the static electricity removal mechanism (16), a gas collecting chamber (18) is provided on one side inside the static electricity removal groove (17), and an air inlet filter plate (19) is fixedly installed on the inner wall of the gas collecting chamber (18), and an ion gas outlet cylinder (23) is provided on the other side inside the static electricity removal groove (17).
6. An auxiliary device for winding atomizer metal coil according to claim 5, Features: A filter box (20) is sealedly connected to the top of the gas collecting chamber (18), and an ion blower (22) is sealedly connected to the top of the ion outlet cylinder (23). The outlet end of the filter box (20) and the inlet end of the ion blower (22) are sealedly connected via an air pipe (21). Both the gas collecting chamber (18) and the ion outlet cylinder (23) are annular structures. The inner side of the ion outlet cylinder (23) is inclined toward the gas collecting chamber (18), and the inner diameter of the gas collecting chamber (18) gradually decreases from one side close to the ion outlet cylinder (23) to the other side.
7. The auxiliary device for winding atomizer metal coil according to claim 3, Features: A cleaning mechanism housing (24) is provided at the outer end of the cleaning mechanism (15), a cleaning groove (25) is provided at the middle position of the cleaning mechanism housing (24), four cleaning cotton blocks (26) are equidistantly provided on the inner wall of the cleaning groove (25), and the cleaning cotton blocks (26) are in close contact with the wire material.