Polycarboxylate superplasticizer compounding production feeding adjusting device

By using electric telescopic rods and electric valves to quantitatively control raw material discharge during the production process of polycarboxylic acid water reducing agent, and automatic cleaning is achieved by using motors, brushes and scrapers, the problem of low adhesion and cleaning efficiency of liquid raw materials is solved. , improves the proportioning accuracy and cleaning efficiency.

CN222151882UActive Publication Date: 2024-12-13TIANJIN FEILONGTONG ADDITIVE CO LTD
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Patent Information

Application Number
CN202322821736.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-10-20
Publication Date
2024-12-13
Estimated Expiration
2033-10-20

AI Technical Summary

Technical Problem

During the production process of existing polycarboxylic acid water reducing agents, liquid raw materials are prone to adhere during weighing and cleaning, resulting in reduced proportional accuracy and low cleaning efficiency, and residual raw materials in the inner wall of the cutting pipe are prone to solidification, increasing the difficulty of cleaning.

Method used

A polycarboxylic acid water reducing agent compound production feeding adjustment device is designed, and the raw material is cut by quantitatively controlling the raw material, and the motor, brush and scraper are combined to achieve automatic cleaning to avoid the adhesion and solidification of the raw material.

Benefits of technology

It improves the accuracy of raw material ratio, reduces the trouble of manual cleaning, improves the cleaning efficiency, and avoids solidification problems caused by the contact between residual raw materials and air on the inner wall of the cutting pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polycarboxylate superplasticizer preparation, and discloses a polycarboxylate superplasticizer compound production feeding adjusting device which comprises a mounting plate, a plurality of electric telescopic rods are fixedly connected to the bottom end of the mounting plate, and the driving ends of the electric telescopic rods are fixedly connected with a connecting plate. A movable rod is fixedly connected to the bottom end of the connecting plate, a piston is fixedly connected to the bottom end of the movable rod, a batching barrel is arranged outside the piston, and a guide pipe is fixedly connected to the bottom end of the batching barrel. According to the utility model, the blanking of raw materials is quantitatively controlled, the trouble that the raw materials are adhered to the inner wall of the batching barrel can be effectively avoided, the proportioning precision is favorably improved, the inner wall of the compounding tank is automatically cleaned, the trouble of manual cleaning is reduced, and the working efficiency is improved. And meanwhile, the trouble that raw materials left on the inner wall of the discharging pipe are solidified and difficult to remove when making contact with air is avoided, manual cleaning labor is relieved, and the cleaning effect and the cleaning speed are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polycarboxylic acid water reducer preparation, in particular to a polycarboxylic acid water reducer compounding production feeding and regulating device. Background Art

[0002] Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete basically unchanged. Most of them are anionic surfactants. According to the water reducing and enhancing capabilities, they are mainly divided into ordinary water reducers, high-efficiency water reducers and high-performance water reducers. Among them, polycarboxylate water reducer is a high-performance water reducer and a cement dispersant in cement concrete. It is widely used in projects such as roads, bridges, dams, tunnels, and high-rise buildings. It has the advantages of being green and environmentally friendly, non-flammable, non-explosive, and can be safely transported by train and car. In the production process of polycarboxylate water reducer, a variety of raw materials and additives are usually required. Through the production feeding adjustment device, a variety of raw materials and additives can be added during the compounding of polycarboxylate water reducer to ensure the accuracy of the raw material ratio after compounding and the quality of the polycarboxylate water reducer after production.

[0003] However, the production feeding adjustment device in the prior art has the following problems:

[0004] 1. When feeding, the raw material mass inside the metering tank is weighed and then put into the compounding tank to control the accuracy of feeding. However, the raw materials and additives of polycarboxylate water reducer are mostly liquids. During the weighing process, some raw materials adhere to the pipe wall or the inner wall of the tank, resulting in a certain difference in the mass of the raw materials entering the compounding tank and the raw materials weighed out, reducing the accuracy of the ratio;

[0005] 2. After the compounding is completed, the inside of the compounding tank needs to be cleaned before the next compounding can be carried out. Currently, most of the cleaning is done manually, which is troublesome and has low cleaning efficiency. In addition, the raw materials remaining on the inner wall of the discharge pipe at the bottom of the compounding tank may come into contact with the air and solidify on the inner wall of the discharge pipe, increasing the difficulty of cleaning.

[0006] Therefore, in view of the above shortcomings, a feeding and regulating device for compounding production of polycarboxylic acid water-reducing agent is proposed. Utility Model Content

[0007] The utility model aims to solve the shortcomings in the prior art and proposes a feeding and regulating device for compounding and producing polycarboxylic acid water-reducing agent.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a polycarboxylic acid water-reducing agent compound production feeding and regulating device, comprising a mounting plate, a plurality of electric telescopic rods are fixedly connected to the bottom end of the mounting plate, a plurality of driving ends of the electric telescopic rods are fixedly connected to a connecting plate, a moving rod is fixedly connected to the bottom end of the connecting plate, a piston is fixedly connected to the bottom end of the moving rod, a batching barrel is arranged outside the piston, a conduit is fixedly connected to the bottom end of the batching barrel, an electric valve is arranged in the middle of the conduit, a connecting pipe is fixedly connected to the outer bottom end of the batching barrel, and a storage barrel is fixedly connected to the other end of the connecting pipe.

[0009] As a further description of the above technical solution:

[0010] The bottom end of the conduit is fixedly connected to a compounding tank, a motor is fixedly connected to the middle of the top of the compounding tank, a rotating rod is fixedly connected to the driving end of the motor, a plurality of groups of connecting rods 1, 2 and 3 are fixedly connected to the outside of the rotating rod in sequence, a mounting sleeve is fixedly connected to the other side of the plurality of connecting rods 1, a spring is arranged inside the mounting sleeve, a movable plate is arranged inside the mounting sleeve, a moving plate is fixedly connected to one side of the movable plate, a brush is fixedly connected to the other side of the moving plate, a plurality of groups of connecting rods 2 are fixedly connected to the outside of scraper 1, and a plurality of groups of connecting rods 3 are fixedly connected to the outside of scraper 2.

[0011] As a further description of the above technical solution:

[0012] The top of the material storage barrel is fixedly connected with a material feed port.

[0013] As a further description of the above technical solution:

[0014] The bottom end of the compounding tank is fixedly connected with a feed pipe, and the middle part of the feed pipe is provided with an electric valve 2.

[0015] As a further description of the above technical solution:

[0016] The outer bottom side of the compounding tank is fixedly connected with a base, and the top of the base is fixedly connected with a plurality of support rods.

[0017] As a further description of the above technical solution:

[0018] The top ends of the plurality of support rods are fixedly connected to the bottom end of the mounting plate.

[0019] As a further description of the above technical solution:

[0020] The outside of the scraper plate 2 is arranged inside the feeding pipe.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by starting the electric telescopic rod and the electric valve, with the cooperation of the mounting plate, the connecting plate, the moving rod, the piston, the batching barrel, the conduit, the connecting pipe and the storage barrel, the quantitative control of the raw material discharge is realized, which can effectively avoid the trouble of the raw materials adhering to the inner wall of the batching barrel, and is conducive to improving the accuracy of the proportioning.

[0023] 2. In the utility model, by starting the motor, with the cooperation of the rotating rod, connecting rod 1, mounting sleeve, spring, movable plate, moving plate, brush, connecting rod 2, scraper 1, connecting rod 3 and scraper 2, the inner wall of the compounding tank is automatically cleaned, reducing the trouble of manual cleaning, and avoiding the trouble of the raw materials remaining on the inner wall of the discharge pipe solidifying and being difficult to remove when contacting with the air, reducing the labor of manual cleaning, and improving the cleaning effect and cleaning rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A stereoscopic diagram of a feeding and regulating device for compounding and producing a polycarboxylate water-reducing agent proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of a compounding tank of a polycarboxylate water-reducing agent compounding production and feeding and regulating device proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of a batching barrel of a feeding and regulating device for compounding and producing a polycarboxylate water-reducing agent proposed in the utility model;

[0027] Figure 4 This is a schematic diagram of the internal structure of the installation sleeve of a polycarboxylate water-reducing agent compounding production feeding and regulating device proposed by the utility model;

[0028] Figure 5 for Figure 4 Enlarged view of point A in the middle;

[0029] Figure 6 for Figure 2 Enlarged view of point B in the middle.

[0030] Legend:

[0031] 1. Mounting plate; 2. Electric telescopic rod; 3. Connecting plate; 4. Moving rod; 5. Piston; 6. Batching barrel; 7. Conduit; 8. Electric valve 1; 9. Connecting pipe; 10. Storage barrel; 11. Feed inlet; 12. Compounding tank; 13. Motor; 14. Rotating rod; 15. Connecting rod 1; 16. Mounting sleeve; 17. Spring; 18. Movable plate; 19. Moving plate; 20. Brush; 21. Connecting rod 2; 22. Scraper 1; 23. Connecting rod 3; 24. Scraper 2; 25. Base; 26. Support rod; 27. Feeding pipe; 28. Electric valve 2. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1-6 The utility model provides an embodiment: a feeding adjustment device for compounding production of polycarboxylic acid water-reducing agent, comprising a mounting plate 1, a plurality of electric telescopic rods 2 are fixedly connected to the bottom end of the mounting plate 1, the electric telescopic rods 2 can control the movement of a piston 5 inside the batching material, a plurality of electric telescopic rods 2 are fixedly connected to the driving ends of the connecting plates 3, the connecting plates 3 are used to connect the electric telescopic rods 2 and the moving rods 4, the bottom end of the connecting plate 3 is fixedly connected to the moving rod 4, the moving rod 4 is driven by the electric telescopic rod 2, and the bottom end of the moving rod 4 is fixedly connected to the piston 5, the piston 5 is driven by the moving rod 4, and moves up and down inside the batching barrel 6, thereby changing the volume of the space inside the batching barrel 6, and then changing the volume of the space inside the batching barrel 6. A pressure difference is formed inside the material barrel 10, so that the raw material enters the interior of the batching barrel 6 from the conduit 7, thereby realizing quantitative control of the raw material discharge, which can effectively avoid the trouble of the raw material adhering to the inner wall of the batching barrel 6, and is beneficial to improving the accuracy of the proportioning. The batching barrel 6 is arranged outside the piston 5, and the bottom end of the batching barrel 6 is fixedly connected with a conduit 7, and the conduit 7 can allow the raw material inside the batching barrel 6 to enter the interior of the compounding tank 12. An electric valve 8 is arranged in the middle of the conduit 7, and the electric valve 8 can control the raw material to enter the interior of the compounding tank 12 from the conduit 7. The outer bottom end of the batching barrel 6 is fixedly connected with a connecting pipe 9, and the connecting pipe 9 can allow the raw material to enter the interior of the batching barrel 6. The other end of the connecting pipe 9 is fixedly connected to the storage barrel 10.

[0034] The bottom end of the conduit 7 is fixedly connected to a compounding tank 12, and a motor 13 is fixedly connected to the middle of the top of the compounding tank 12. The motor 13 can drive the stirring mechanism, so that when preparing the polycarboxylic acid water-reducing agent, its mixing effect can be improved. When cleaning, the inner wall of the compounding tank 12 can be cleaned, reducing the trouble of manual cleaning, and avoiding the trouble of the residual raw materials on the inner wall of the discharge pipe 27 being solidified and difficult to remove when contacting with the air, reducing the labor of manual cleaning, improving the cleaning effect and cleaning rate, and the driving end of the motor 13 is fixedly connected to a rotating rod 14. The rotating rod 14 can rotate under the drive of the motor 13, and the outside of the rotating rod 14 is fixedly connected with a plurality of connecting rods 11 in sequence. 5. The second connecting rod 21 and the third connecting rod 23, the other side of the plurality of connecting rods 15 is fixedly connected with a mounting sleeve 16, the mounting sleeve 16 can be rotated under the drive of the rotating rod 14, the interior of the mounting sleeve 16 is provided with a spring 17, the spring 17 is compressed after being squeezed by an external force, so as to generate a rebound reaction force, the interior of the mounting sleeve 16 is provided with a movable plate 18, one side of the movable plate 18 is fixedly connected with a moving plate 19, the other side of the moving plate 19 is fixedly connected with a brush 20, when the brush 20 moves along the inner wall of the compounding tank 12, the moving plate 19 can be driven to squeeze the movable plate 18, so that the movable plate 18 can squeeze the spring 17 The spring 17 is squeezed to compress, thereby generating a rebound reaction force, ensuring that the brush 20 is always in contact with the inner wall of the compounding tank 12, thereby improving the cleaning effect and reducing the trouble of manual cleaning. The outer side of the multiple groups of connecting rods 21 is fixedly connected with a scraper 1 22, and the scraper 1 22 is driven by the rotating rod 14 to scrape and wash the inner wall of the compounding tank 12. The outer side of the multiple groups of connecting rods 3 23 is fixedly connected with a scraper 24, and the scraper 24 is driven by the rotating rod 14 to scrape and wash the inner wall of the discharge pipe 27, thereby avoiding the trouble of the raw materials remaining on the inner wall of the discharge pipe 27 solidifying and being difficult to remove when contacting with the air, reducing the labor of manual cleaning, and the storage barrel 10 The top of the compounding tank 12 is fixedly connected with a feed port 11, and the feed port 11 is used for the raw materials to enter the interior of the storage barrel 10. The bottom end of the compounding tank 12 is fixedly connected with a discharge pipe 27, and the discharge pipe 27 is used to discharge the compounded polycarboxylic acid water reducer. An electric valve 28 is arranged in the middle of the discharge pipe 27, and the electric valve 28 controls the polycarboxylic acid water reducer to be discharged from the interior of the discharge pipe 27. The outer bottom side of the compounding tank 12 is fixedly connected with a base 25, and the top of the base 25 is fixedly connected with a plurality of support rods 26. The support rods 26 improve the stability of the mounting plate 1, and the top ends of the plurality of support rods 26 are fixedly connected to the bottom end of the mounting plate 1, and the outside of the scraper 24 is arranged inside the discharge pipe 27.

[0035] Working principle: When compounding the polycarboxylate water-reducing agent, first place the raw materials in the storage barrel 10, and then close the feed port 11. At this time, the electric telescopic rod 2 can be started, and the electric telescopic rod 2 can drive the piston 5 to move upward in the batching barrel 6, so that the space at the bottom of the piston 5 in the batching barrel 6 increases and the pressure decreases. Since the pressure inside the storage barrel 10 is relatively high, the raw materials inside the storage barrel 10 will flow from the connecting pipe 9 into the compounding barrel. According to calculations, after a certain amount of solution flows in, the electric valve can be started. At this time, due to the air circulation inside the conduit 7, the pressure difference between the batching barrel 6 and the storage barrel 10 is destroyed, causing the raw materials inside the batching barrel 6 to flow from the inside of the conduit 7 into the inside of the compounding tank 12. At the same time, the electric telescopic rod 2 drives the piston 5 to move downward inside the batching barrel 6, so that the piston 5 blocks the pipe opening of the connecting pipe 9, thereby preventing the raw materials inside the storage barrel 10 from flowing out. When the raw materials inside the batching barrel 6 are exhausted, the electric valve 8 can be closed, and the above operation is repeated. After repeated operations, the raw materials are discharged according to the pressure. The proportion is added into the compounding tank 12, and then the motor 13 is started to stir. When the stirring is completed, the electric valve 28 can be started to make the prepared polycarboxylate water reducer flow out from the discharge pipe 27, and then clean water is added to the inside of the compounding tank 12, and the motor 13 is started again. The motor 13 drives the rotating rod 14 to rotate. When the rotating rod 14 rotates, it will drive the external brush 20 to scrub the inner wall of the compounding tank 12. When the brush 20 contacts the inner wall of the compounding tank 12, the brush 20 will be due to the curvature of the inner wall. The movable plate 18 is driven to squeeze the spring 17, so that the brush 20 can adapt to the curved inner wall, thereby ensuring that the brush 20 is always in contact with the inner wall and improving the cleaning effect. At the same time, the scraper 1 22 will scrape the bottom of the inner wall of the compounding tank 12, and the scraper 2 24 will scrape the inner wall of the discharge pipe 27, so as to remove the solidified impurities of the polycarboxylic acid water reducer remaining on the inner wall, reduce the trouble of manual cleaning, and improve the cleaning efficiency. After cleaning, the electric valve 2 28 can be started to discharge the sewage from the discharge pipe 27.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feeding and regulating device for compounding and producing polycarboxylate water-reducing agent, comprising a mounting plate (1), characterized in that: The bottom end of the mounting plate (1) is fixedly connected to a plurality of electric telescopic rods (2), the driving ends of the plurality of electric telescopic rods (2) are fixedly connected to a connecting plate (3), the bottom end of the connecting plate (3) is fixedly connected to a moving rod (4), the bottom end of the moving rod (4) is fixedly connected to a piston (5), a batching barrel (6) is arranged outside the piston (5), the bottom end of the batching barrel (6) is fixedly connected to a conduit (7), an electric valve (8) is arranged in the middle of the conduit (7), the bottom end of the outer side of the batching barrel (6) is fixedly connected to a connecting pipe (9), the other end of the connecting pipe (9) is fixedly connected to a material storage barrel (10), the bottom end of the conduit (7) is fixedly connected to a compounding tank (12), and the middle of the top end of the compounding tank (12) is fixedly connected to a motor. (13), the driving end of the motor (13) is fixedly connected to a rotating rod (14), the outside of the rotating rod (14) is fixedly connected with a plurality of groups of connecting rods (15), connecting rods (21) and connecting rods (23) in sequence, the other side of the plurality of groups of connecting rods (15) is fixedly connected with a mounting sleeve (16), a spring (17) is arranged inside the mounting sleeve (16), a movable plate (18) is arranged inside the mounting sleeve (16), one side of the movable plate (18) is fixedly connected with a moving plate (19), the other side of the moving plate (19) is fixedly connected with a brush (20), the outer side of the plurality of groups of connecting rods (21) is fixedly connected with a scraper plate (22), and the outer side of the plurality of groups of connecting rods (23) is fixedly connected with a scraper plate (24).

2. A feeding and regulating device for compounding and producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The top of the material storage barrel (10) is fixedly connected with a material feed port (11).

3. A feeding and regulating device for compounding and producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The bottom end of the compounding tank (12) is fixedly connected with a feed pipe (27), and the middle of the feed pipe (27) is provided with an electric valve 2 (28).

4. A feeding and regulating device for compounding and producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The outer bottom side of the compounding tank (12) is fixedly connected to a base (25), and the top end of the base (25) is fixedly connected to a plurality of support rods (26).

5. A feeding and regulating device for compounding and producing polycarboxylate water-reducing agent according to claim 4, characterized in that: The top ends of the plurality of support rods (26) are fixedly connected to the bottom end of the mounting plate (1).

6. The feeding and regulating device for compounding and producing polycarboxylate water-reducing agent according to claim 1, characterized in that: The exterior of the scraper blade 2 (24) is arranged inside the feed tube (27).

Citation Information

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