Automatic sorting device for linear parts

Abstract

The utility model relates to the technical field of production of linear parts, and provides an automatic sorting device for linear parts, which comprises a workbench, a feeding assembly, a first conveying assembly, a detecting assembly and a sorting assembly are arranged on the workbench, when the linear parts are placed in the feeding assembly, the push plate pushes the parts in the feeding assembly to the first conveying assembly, the first conveying assembly drives the linear parts to be conveyed on the workbench, and the detection assembly detects whether the linear parts are qualified or not. Compared with traditional manual sorting, the automatic linear part sorting method has the advantages that manpower and time cost are saved to a great extent, and meanwhile, the overall working efficiency is also remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of linear part production, in particular to an automatic sorting device for linear parts. Background Art

[0002] In the existing linear parts production process, the quality inspection and screening of finished parts are mostly still carried out by traditional manual methods. This practice not only leads to a large amount of manpower investment and time consumption, but also makes it difficult to achieve high efficiency in terms of work efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an automatic sorting device for linear parts in view of the current status of the prior art.

[0004] The technical solution adopted by the utility model to solve the above technical problems is: to propose an automatic sorting device for linear parts, comprising:

[0005] Workbench;

[0006] A loading assembly, which is arranged on the workbench, and the loading assembly has a movably arranged push plate, and the push plate is used to push the linear part away from the loading assembly;

[0007] A first conveying assembly, which is disposed on the workbench and located on the side of the loading assembly, and is used to receive and drive the linear part to move on the workbench;

[0008] A detection component, which is arranged on the workbench and located on the side of the feeding component, and is used to detect whether the linear part is qualified;

[0009] A sorting component is arranged on the workbench and located on the side of the detection component. The sorting component is electrically connected to the detection component and is used for sorting qualified and unqualified linear parts.

[0010] In the above-mentioned automatic sorting device for linear parts, the feeding assembly includes:

[0011] A hopper, wherein a plurality of hoppers are arranged on the workbench, and a push plate is movably inserted at the bottom of each hopper, and the push plate movably abuts against the linear parts in the hopper;

[0012] An inclined surface is provided on one side of the hopper close to the first conveying assembly, and is used for allowing the linear parts to move onto the first conveying assembly;

[0013] A first support seat, which is arranged on the workbench and located below the hopper;

[0014] A first driving member, wherein a plurality of the first driving members are arranged on the first supporting seat, and output ends of the first driving members are all connected to an end of the push plate away from the hopper, and the first driving members are all used for driving the push plate to rise and fall relative to the hopper.

[0015] In the above-mentioned automatic sorting device for linear parts, a guide plate is further provided on the workbench, and the guide plate is arranged opposite to the inclined surface to prevent the linear parts from deviating from the moving path.

[0016] In the above-mentioned automatic sorting device for linear parts, the first conveying component includes:

[0017] A support frame, which is arranged on the workbench;

[0018] A first rotating shaft, wherein the first rotating shaft is rotatably arranged at both ends of the support frame;

[0019] A first conveyor belt, the sleeves of which are arranged on the first rotating shafts at both ends, the ends of the inclined surfaces away from the hopper are arranged above the first conveyor belt, and the first conveyor belt is used to receive and transport the linear parts;

[0020] The second driving member is arranged on a side of the workbench away from the loading assembly. A first pulley assembly is arranged at the output end of the second driving member. The first pulley assembly is connected to the first conveyor belt through transmission. The second driving member drives the first conveyor belt to rotate through the first pulley assembly.

[0021] In the above-mentioned automatic sorting device for linear parts, the first pulley assembly includes:

[0022] A first driving wheel, which is arranged at an output end of the first driving member;

[0023] A first driven wheel, which is fixedly connected to one end of one of the first rotating shafts;

[0024] A first belt, one end of which is sleeved on the first driving wheel, and the other end of which is sleeved on the first driven wheel.

[0025] In the above-mentioned automatic sorting device for linear parts, the detection component includes:

[0026] A second support seat, which is arranged on the workbench and located on the side of the loading assembly;

[0027] A detection member is arranged on the second support seat and is located on the moving path of the linear part, and is used to detect whether the linear part is qualified.

[0028] In the above-mentioned automatic sorting device for linear parts, the sorting component includes:

[0029] A support block, which is arranged on one side of the support frame and located on the side of the detection component;

[0030] A rejecting member is arranged on the supporting block and located on the moving path of the linear part, and is electrically connected to the detecting member, and is used for rejecting unqualified linear parts from the first conveyor belt.

[0031] In the above-mentioned automatic sorting device for linear parts, a second conveying component is also provided on the workbench, which is arranged opposite to the sorting component and is used to convey unqualified linear parts.

[0032] In the above-mentioned automatic sorting device for linear parts, the second conveying component includes:

[0033] A third support base, which is arranged on the workbench and located on one side of the support frame, and the third support base is arranged opposite to the sorting component;

[0034] A second rotating shaft, wherein the second rotating shaft is disposed at both ends of the third supporting seat;

[0035] A second conveyor belt, two ends of which are respectively sleeved on the second rotating shafts at two ends, for conveying unqualified linear parts;

[0036] A third driving member is arranged on the workbench and located below the third supporting seat. A second pulley assembly is arranged at the output end of the third driving member. The second pulley assembly is transmission-connected to the second conveyor belt. The third driving member drives the second conveyor belt to rotate via the second pulley assembly.

[0037] In the above-mentioned automatic sorting device for linear parts, a transfer member is further provided on one side of the workbench, and the transfer member is located below the conveying component.

[0038] Compared with the prior art, the advantage of the utility model lies in that a first conveying component, a loading component, a detection component and a sorting component are arranged on the workbench, wherein the loading component has a movably arranged push plate, when the staff places the linear parts in the loading component, the push plate pushes the linear parts in the loading component away from the loading component, the first conveying component receives and drives the linear parts to move on the workbench, when the linear parts move to the position of the detection component, the detection component starts to detect whether the linear parts meet the preset qualification standards, and transmits the detection information to the sorting component, the first conveying component continues to drive the linear parts to move on the workbench to the position of the sorting component, the sorting component makes a judgment based on the received detection information, and accurately separates the qualified and unqualified linear parts, this automated linear parts sorting method, compared with traditional manual sorting, saves manpower and time costs to a great extent, and also significantly improves the overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is the overall structural diagram of this scheme;

[0040] Figure 2 It is a schematic diagram of the structure of the feeding component of this scheme;

[0041] Figure 3 It is a structural schematic diagram of the first conveying component, the sorting component and the guide plate of the present solution;

[0042] Figure 4 It is a schematic diagram of the structure of the second transport component of this solution.

[0043] In the figure, 1, workbench; 2, loading assembly; 3, push plate; 4, first conveying assembly; 5, detection assembly; 6, sorting assembly; 7, hopper; 8, inclined surface; 9, first support seat; 10, first driving member; 11, guide plate; 12, support frame; 13, first rotating shaft; 14, first conveyor belt; 15, second driving member; 16, first pulley assembly; 17, first driving wheel; 18, first driven wheel; 19, first belt; 20, second support seat; 21, detection member; 22, support block; 23, rejection member; 24, second conveying assembly; 25, third support seat; 26, second rotating shaft; 27, second conveyor belt; 28, third driving member; 29, second pulley assembly; 30, second driving wheel; 31, second driven wheel; 32, second belt; 33, transfer member. DETAILED DESCRIPTION

[0044] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0045] like Figures 1 to 4 As shown, the utility model is an automatic sorting device for linear parts, comprising:

[0046] Workbench 1;

[0047] A loading assembly 2 is arranged on the workbench 1, and the loading assembly 2 has a push plate 3 that is movably arranged, and the push plate 3 is used to push the linear parts away from the loading assembly 2;

[0048] The first conveying assembly 4 is disposed on the workbench 1 and located on the side of the loading assembly 2, and is used to receive and drive the linear parts to move on the workbench 1;

[0049] The detection component 5 is arranged on the workbench 1 and located on the side of the feeding component 2, and is used to detect whether the linear parts are qualified;

[0050] The sorting component 6 is arranged on the workbench 1 and is located on the side of the detection component 5. The sorting component 6 is electrically connected to the detection component 5 and is used to sort qualified and unqualified linear parts.

[0051] When the staff places the linear parts in the loading component 2, the push plate 3 pushes the linear parts in the loading component 2 away from the loading component 2, and the first conveying component 4 receives and drives the linear parts to move on the workbench 1. When the linear parts move to the position of the detection component 5, the detection component 5 starts to detect whether the linear parts meet the preset qualification standards, and transmits the detection information to the sorting component 6. The first conveying component 4 continues to drive the linear parts to move on the workbench 1 to the position of the sorting component 6. The sorting component 6 makes a judgment in real time based on the received detection information, and accurately separates the qualified and unqualified linear parts. Compared with traditional manual sorting, this automated linear parts sorting method saves manpower and time costs to a great extent, and also significantly improves the overall work efficiency.

[0052] More specifically, the feeding assembly 2 includes:

[0053] Hopper 7, a plurality of hoppers 7 are arranged on the workbench 1, and a push plate 3 is movably inserted at the bottom of each hopper 7, and the push plate 3 movably abuts against the linear parts in the hopper 7;

[0054] An inclined surface 8 is provided on one side of the hopper 7 close to the first conveying assembly 4, and is used for allowing the linear parts to move onto the first conveying assembly 4;

[0055] A first support seat 9 is arranged on the workbench 1 and is located below the hopper 7;

[0056] A first driving member 10 is provided on the first supporting seat 9, and the output end of a first driving member 10 is respectively connected to one end of a push plate 3 away from the hopper 7. The first driving member 10 is used to drive the push plate 3 to rise and fall relative to the hopper 7. The first driving member 10 can be a motor, an oil cylinder, an air cylinder or a battery iron.

[0057] When the staff places the linear parts in the hopper 7, the push plate 3 abuts against the linear parts in the hopper 7 at the bottom of the hopper 7. When the first driving member 10 is started, the push plate 3 rises from the bottom of the hopper 7 under the action of the first driving member 10, and pushes the linear parts abutting against it out of the hopper 7. Since an inclined surface 8 is provided on one side of the hopper 7, the pushed linear parts slide along the inclined surface 8 to the first conveying component 4, and the first conveying component 4 drives the linear parts to move to the next process on the workbench 1.

[0058] In order to ensure that the linear parts always maintain the correct moving direction when they slide from the hopper 7 through the inclined portion to the first conveying assembly 4, a guide plate 11 is also provided on the workbench 1. The guide plate 11 is arranged opposite to the inclined surface 8 to guide and limit the linear parts coming out of the hopper 7, preventing the parts from deviating from the originally set moving path due to speed, angle and other reasons during the sliding process, thereby ensuring that the parts can fall on the first conveying assembly 4 accurately, further ensuring the stability and efficiency of the entire automatic sorting system.

[0059] More specifically, the first transport component 4 includes:

[0060] A support frame 12, which is arranged on the workbench 1;

[0061] A first rotating shaft 13 is rotatably provided at both ends of the support frame 12;

[0062] The first conveyor belt 14 is sleeved on the first rotating shafts 13 at both ends to form a continuous and closed circulating track. The ends of the inclined surfaces 8 away from the hopper 7 are arranged above the first conveyor belt 14, so that the linear parts from the loading assembly 2 can be directly received and the parts can be stably and smoothly transported forward through its own continuous movement;

[0063] The second driving member 15 is arranged on a side of the workbench 1 away from the first loading component 2. A first pulley component 16 is arranged at the output end of the second driving member 15. The first pulley component 16 is connected to the first conveyor belt 14 by transmission. The second driving member 15 is preferably a motor. When the second driving member 15 is started, the power is transmitted to the first conveyor belt 14 through the first pulley component 16 at its output end, thereby driving the first conveyor belt 14 to rotate reciprocatingly, thereby realizing an efficient and stable conveying process of linear parts.

[0064] More specifically, the first pulley assembly 16 includes:

[0065] A first driving wheel 17, which is arranged at the output end of the first driving member 10;

[0066] A first driven wheel 18, which is fixedly connected to one end of a first rotating shaft 13;

[0067] The first belt 19 has one end sleeved on the first driving wheel 17 , and the other end sleeved on the first driven wheel 18 .

[0068] As the second driving member 15 starts and drives the first driving wheel 17 connected to its output end to rotate, power is effectively transmitted through the first belt 19 looped between the first driving wheel 17 and the first driven wheel 18. The first belt 19 synchronously transmits the rotation of the first driving wheel 17 to the first driven wheel 18, so that the first rotating shaft 13 fixedly connected to the first driven wheel 18 also starts to rotate.

[0069] The rotation of the first rotating shaft 13 will further drive the first conveyor belt 14 to circulate in a closed loop formed between the two first rotating shafts 13. Therefore, the first conveyor belt 14 can move forward continuously along a predetermined trajectory, thereby realizing stable transportation of linear parts on the first conveyor belt 14.

[0070] More specifically, the detection component 5 includes:

[0071] A second support base 20 is disposed on the workbench 1 and is located on the side of the hopper 7;

[0072] The detection part 21 is arranged on the second support seat 20 and is located on the moving path of the linear part. It is used to detect whether the linear part meets the preset qualification standards. The detection part 21 is preferably a visual inspection device, which uses advanced image recognition technology and algorithms to quickly and accurately identify and judge various characteristics of the linear part, such as size, shape, color, surface defects, etc.

[0073] When the first transport component 4 delivers the linear parts to the location of the detection component 5, the detection component 21 starts the detection procedure for the parts. By taking pictures and analyzing the parts, the system can quickly determine whether the parts meet the preset qualification standards. The detection results will be transmitted to the sorting component 6 in real time. After the detection work is completed, the first transport component 4 drives the linear parts to continue to be transported on the workbench 1.

[0074] More specifically, the sorting component 6 includes:

[0075] A support block 22, which is disposed on one side of the support frame 12 and is located on the side of the detection assembly 5;

[0076] The rejecting member 23 is arranged on the supporting block 22 and is located on the moving path of the linear parts. It is electrically connected to the detecting member 21 and is used to reject unqualified linear parts from the first conveyor belt 14. The rejecting member 23 is preferably an air pump.

[0077] When the linear parts are delivered to the working area of ​​the sorting component 6 through the first transport component 4, if the information transmitted by the detection component 21 is that the part does not meet the preset qualification standard, the rejection component 23 will start to generate a directional, high-speed airflow, applying a blowing force to the unqualified linear parts, so that they quickly leave the first conveyor belt 14, and the qualified linear parts continue to move forward on the first conveyor belt 14.

[0078] In order to further optimize the production process and ensure the effective handling of unqualified linear parts, a second conveying component 24 is also provided on the workbench 1, which is arranged opposite to the sorting component 6. After the sorting component 6 separates the unqualified linear parts from the first conveyor belt 14 through directional, high-speed airflow, these unqualified linear parts will be directly transferred to the second conveying component 24, which will be responsible for transporting them to the designated area, thereby realizing closed-loop management of part quality control on the entire production line.

[0079] More specifically, the second transport component 24 includes:

[0080] A third support base 25 is disposed on the workbench 1 and located on one side of the support frame 12. The third support base 25 is disposed opposite to the sorting assembly 6;

[0081] A second rotating shaft 26 is provided at both ends of the third supporting seat 25;

[0082] A second conveyor belt 27, both ends of which are respectively sleeved on the second rotating shafts 26 at both ends, for conveying unqualified linear parts;

[0083] The third driving member 28 is arranged on the workbench 1 and is located below the third support seat 25. A second pulley assembly 29 is arranged at the output end of the third driving member 28. The second pulley assembly 29 is connected to the second conveyor belt 27. The third driving member 28 drives the second conveyor belt 27 to rotate through the second pulley assembly 29. The third driving member 28 is preferably a motor.

[0084] When the linear parts are transported to the sorting component 6 via the first conveyor belt 14, if the detection result shows that the parts are unqualified, the rejection component 23 will take action according to the received detection signal, and use directional high-speed airflow to accurately blow the unqualified parts off the first conveyor belt 14, so that they fall onto the second conveyor belt 27. At this time, the third driving component 28 located under the third support seat 25 establishes a transmission connection with the second conveyor belt 27 through the second pulley assembly 29 assembled at its output end, thereby driving the second conveyor belt 27 to start operating. In this way, the unqualified linear parts will be driven by the second conveyor belt 27 and safely and effectively transported to the pre-set designated position.

[0085] More specifically, the second pulley assembly 29 includes:

[0086] A second driving wheel 30, which is arranged at the output end of the third driving member 28;

[0087] A second driven wheel 31, which is fixedly connected to one end of a second rotating shaft 26;

[0088] The second belt 32 has one end sleeved on the second driving wheel 30 , and the other end sleeved on the second driven wheel 31 .

[0089] When the third driving member 28 is started, it drives the second driving wheel 30 to rotate, and the rotation of the second driving wheel 30 is synchronously transmitted to the second driven wheel 31 through the second belt 32 sleeved between the second driving wheel 30 and the second driven wheel 31, so that the second rotating shaft fixedly connected to the second driven wheel 31 also starts to rotate, and this second rotating shaft 26 will further drive the second conveyor belt 27 to circulate between the two second rotating shafts 26, thereby realizing the transportation of unqualified linear parts on the second conveyor belt 27.

[0090] In order to ensure that linear parts that meet the preset qualification standards can be effectively collected, a transfer piece 33 is also provided on one side of the workbench 1. The transfer piece 33 is located below the first conveying component 4. The qualified linear parts transmitted from the first conveying component 4 are moved to a pre-set designated position via the transfer piece 33, thereby realizing smooth connection and automated management of the entire assembly line operation.

[0091] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0092] In addition, in the present invention, the descriptions of "first", "second", "one", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0093] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0094] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0095] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the scope defined by the spirit of the present invention.

Claims

1. An automatic sorting device for linear parts, characterized in that: include: Workbench; A loading assembly, which is arranged on the workbench, and the loading assembly has a movably arranged push plate, and the push plate is used to push the linear part away from the loading assembly; A first conveying assembly, which is disposed on the workbench and located on the side of the loading assembly, and is used to receive and drive the linear part to move on the workbench; A detection component, which is arranged on the workbench and located on the side of the feeding component, and is used to detect whether the linear part is qualified; A sorting component is arranged on the workbench and located on the side of the detection component. The sorting component is electrically connected to the detection component and is used for sorting qualified and unqualified linear parts.

2. An automatic sorting device for linear parts as claimed in claim 1, characterized in that: The feeding assembly comprises: A hopper, wherein a plurality of hoppers are arranged on the workbench, and a push plate is movably inserted at the bottom of each hopper, and the push plate movably abuts against the linear parts in the hopper; An inclined surface is provided on one side of the hopper close to the first conveying assembly, and is used for allowing the linear parts to move onto the first conveying assembly; A first support seat, which is arranged on the workbench and located below the hopper; A first driving member, wherein a plurality of the first driving members are arranged on the first supporting seat, and output ends of the first driving members are respectively connected to an end of the push plate away from the hopper, and the first driving members are used to drive the push plate to rise and fall relative to the hopper.

3. An automatic sorting device for linear parts as claimed in claim 2, characterized in that: The workbench is also provided with a guide plate, which is arranged opposite to the inclined surface and is used to prevent the linear part from deviating from the moving path.

4. An automatic sorting device for linear parts as claimed in claim 2, characterized in that: The first transport component comprises: A support frame, which is arranged on the workbench; A first rotating shaft, wherein the first rotating shaft is rotatably arranged at both ends of the support frame; A first conveyor belt, the sleeves of which are arranged on the first rotating shafts at both ends, the ends of the inclined surfaces away from the hopper are arranged above the first conveyor belt, and the first conveyor belt is used to receive and transport the linear parts; The second driving member is arranged on a side of the workbench away from the loading assembly. A first pulley assembly is arranged at the output end of the second driving member. The first pulley assembly is connected to the first conveyor belt through transmission. The second driving member drives the first conveyor belt to rotate through the first pulley assembly.

5. An automatic sorting device for linear parts as claimed in claim 4, characterized in that: The first pulley assembly comprises: A first driving wheel, which is arranged at an output end of the first driving member; A first driven wheel, which is fixedly connected to one end of one of the first rotating shafts; A first belt, one end of which is sleeved on the first driving wheel, and the other end of which is sleeved on the first driven wheel.

6. An automatic sorting device for linear parts as claimed in claim 4, characterized in that: The detection component comprises: A second support seat, which is arranged on the workbench and located on the side of the loading assembly; A detection member is arranged on the second support seat and is located on the moving path of the linear part, and is used to detect whether the linear part is qualified.

7. An automatic sorting device for linear parts as claimed in claim 6, characterized in that: The sorting component comprises: A support block, which is arranged on one side of the support frame and located on the side of the detection component; A rejecting member is arranged on the supporting block and located on the moving path of the linear part, and is electrically connected to the detecting member, and is used for rejecting unqualified linear parts from the first conveyor belt.

8. An automatic sorting device for linear parts as claimed in claim 4, characterized in that: The workbench is also provided with a second transport component, which is arranged opposite to the sorting component and is used for transporting unqualified linear parts.

9. An automatic sorting device for linear parts as claimed in claim 8, characterized in that: The second transport component comprises: A third support base, which is arranged on the workbench and located on one side of the support frame, and the third support base is arranged opposite to the sorting component; A second rotating shaft, wherein the second rotating shaft is disposed at both ends of the third supporting seat; A second conveyor belt, two ends of which are respectively sleeved on the second rotating shafts at two ends, for conveying unqualified linear parts; A third driving member is arranged on the workbench and located below the third supporting seat. A second pulley assembly is arranged at the output end of the third driving member. The second pulley assembly is transmission-connected to the second conveyor belt. The third driving member drives the second conveyor belt to rotate via the second pulley assembly.

10. An automatic sorting device for linear parts as claimed in claim 1, characterized in that: A transfer piece is also provided on one side of the workbench, and the transfer piece is located below the conveying component.

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