Aluminum alloy bar synchronous bending device
By designing a synchronous bending device of aluminum alloy rods, the meshing function of rack and gear can achieve automatic bending and tilting and sliding of aluminum alloy rods, solving the problem of inconvenient pick-up and placement of aluminum alloy rods, improving bending efficiency and reducing labor Operating cost.
Patent Information
- Application Number
- CN202420053529.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-10
AI Technical Summary
In the bending operation of aluminum alloy rods, the aluminum alloy rod after the bend is inconvenient to pick up and place, resulting in high manual operation costs.
A synchronous bending device of aluminum alloy rod is designed, including a base, a fixing rod, a drive assembly, a slide rail, a rack, a gear and a load bearing mechanism. The automatic bending and tilting of the aluminum alloy rod is achieved through the meshing of rack and gear. Slide down and simplify the pick-and-place process.
The rapid batch bending operation of aluminum alloy rods is achieved, bending efficiency is improved, and the cost of manual picking and placement is reduced through tilt and slipping.
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Figure CN222153494U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of alloy bending, and particularly relates to a synchronous bending device for aluminum alloy bars. Background Art
[0002] Aluminum alloy products are made of aluminum and other alloy elements. Usually, they are first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum. When processing aluminum, it is necessary to perform different bending treatments on the aluminum according to different needs. At this time, bending equipment is needed. In the aluminum alloy bending operation, the bending of the aluminum alloy rod will cause it to fit closely with the bending equipment, making it inconvenient to take and put the aluminum alloy rod after bending.
[0003] Therefore, it is necessary to provide an aluminum alloy rod synchronous bending device to solve the problems raised in the above background technology. Utility Model Content
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a synchronous bending device for aluminum alloy bars, comprising.
[0005] A base, on which a fixing rod and a driving assembly are fixed respectively, on which a rack and a slide rail are fixed, and on the top of which a top platform is fixed;
[0006] A bending assembly is slidably disposed on the slide rail and meshes with the rack. The bending assembly specifically includes:
[0007] A housing, slidably disposed on the slide rail and fixed to the drive assembly;
[0008] Gear 1, rotatably disposed on the housing and meshing with rack 1;
[0009] Gear 2, arranged in two pieces, rotatably supported on the housing and meshing with gear 1;
[0010] A second rack, slidably disposed in the housing and meshing with the second gear;
[0011] Gear 3, rotatably disposed in the housing and meshing with rack 2;
[0012] A rack three is slidably disposed in the housing and meshes with the gear three; and
[0013] The bearing mechanism is slidably arranged on the housing and fixed to the rack three.
[0014] As a further improvement of the present invention, the gear one is a coaxial arrangement of two wheels, and a ratchet is arranged between the two wheels, the inner gear is meshed with the rack one, and the outer gear is meshed with the gear two.
[0015] As a further improvement of the present invention, the gear 2 is a coaxial double-wheel arrangement, the inner wheel is meshed with the outer wheel of the gear 1, and the outer gear is meshed with the rack 2.
[0016] As a further improvement of the present invention, the gear diameters d of the left and right external gears are different, and the diameter d of the left external gear is 1 Smaller than the right external gear direct d 2 .
[0017] As a further improvement of the present invention, a torsion spring is fixed on the gear three rotating shaft.
[0018] As a further improvement of the present invention, the bearing mechanism comprises:
[0019] A bearing rod is slidably disposed on the housing and has fixing columns rotatably disposed at both ends; and
[0020] The bearing platform is fixed on the rack three and connected to the fixing column.
[0021] As a further improvement of the present invention, the driving assembly comprises:
[0022] A slide table, fixed on the base;
[0023] A telescopic rod, fixed on the slide, and rotatably connected to one end of the connecting rod at the output end;
[0024] A triangular plate rotatably connected to the other end of the connecting rod;
[0025] a first limiting rod, one end of which is rotatably disposed on the triangular plate, and the other end of which is rotatably disposed on the housing; and
[0026] The second limiting rod has one end rotatably arranged on the triangular plate, and the other end rotatably arranged on the base.
[0027] As a further improvement of the utility model, an adjuster is provided on the slide platform, and the telescopic rod is fixed on the adjuster.
[0028] Compared with the prior art, the beneficial effects of the utility model are:
[0029] 1. Under the action of the driving assembly, the aluminum alloy bars can be quickly cycled for batch bending operations, thereby improving the efficiency of the aluminum alloy bar bending operations.
[0030] 2. After the bending operation is completed, the bending assembly can tilt and lift the aluminum alloy rod to facilitate the sliding of the aluminum alloy rod and reduce the cost of manual picking and placing. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of a synchronous bending device for aluminum alloy bars;
[0032] Figure 2 It is a schematic diagram of the bending component structure of a synchronous bending device for aluminum alloy bars;
[0033] Figure 3 This is a structural diagram of a bearing mechanism of an aluminum alloy rod synchronous bending device;
[0034] Figure 4 This is a structural diagram of a driving assembly of an aluminum alloy rod synchronous bending device;
[0035] Among them, 1. base; 2. fixed rod; 3. driving assembly; 31. slide; 32. telescopic rod; 33. connecting rod; 34. triangle plate; 35. limit rod one; 4. bending assembly; 41. shell; 42. gear one; 43. gear two; 45. rack two; 46. rack three; 47. bearing mechanism; 471. bearing rod; 472. fixed column; 473. bearing platform; 48. gear three; 5. top platform. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various configurations. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model. In the embodiment, the components of the embodiments of the application described and shown in the drawings here can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the application claimed for protection, but only represents the selected embodiments of the application.
[0037] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "back" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0038] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be an electrical connection; it can be a hydraulic oil circuit connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] See also Figures 1 to 4 As shown, a synchronous bending device for aluminum alloy bars is characterized by comprising:
[0040] A base 1, on which a fixing rod 2 and a driving assembly 3 are fixed respectively, on which a rack 1 and a slide rail are fixed, and on the top of which a top platform 5 is fixed;
[0041] The bending assembly 4 is slidably disposed on the slide rail and meshes with the rack. The bending assembly 4 specifically includes:
[0042] A housing 41 is slidably disposed on the slide rail and fixed to the driving assembly 3;
[0043] A gear 1 42 is rotatably disposed on the housing 41 and meshes with the rack 1;
[0044] Gear 2 43, arranged in two pieces, rotatably supported on the housing 41, and meshing with gear 1 42;
[0045] A second rack 45 is slidably disposed in the housing 41 and meshes with the second gear 43;
[0046] Gear three 48, rotatably disposed in the housing 41 and meshing with the rack two 45;
[0047] A rack 3 46 is slidably disposed in the housing 41 and meshes with the gear 3 48; and
[0048] The bearing mechanism 47 is slidably disposed on the housing 41 and fixed to the rack three 46 .
[0049] like Figure 1-Figure 2 As shown, the utility model also includes: the gear 1 42 is a double-wheel coaxial arrangement, the inner gear meshes with the rack 1, and the outer gear meshes with the gear 2 43; the gear 2 43 is a double-wheel coaxial arrangement, the inner gear meshes with the outer gear of the gear 1 42, and the outer gear meshes with the rack 2 45; the gear diameters d of the left and right outer gears are different, and the diameter d of the left outer gear is 1 Smaller than the right external gear direct d 2 ; A torsion spring is fixed on the rotating shaft of the gear three 48.
[0050] When it is necessary to bend the aluminum alloy rod, first place the aluminum alloy rod on the supporting mechanism 47, then start the driving assembly 3, and under the action of the driving assembly 3, the shell 41 slides up along its slide rail. During the sliding process of the shell 41, the meshing action of the rack 1 and the gear 1 42 will cause the gear 1 42 to rotate. However, since the two wheels of the gear 1 42 are coaxially arranged and the two wheels are directly connected by a ratchet, the gear 1 42 will not be able to drive the gear 2 43 during the sliding process of the shell 41, so that the aluminum alloy rod completes the bending operation under the action of the supporting mechanism 47 and the top platform 5.
[0051] After the aluminum alloy rod bending operation is completed, the driving assembly 3 will make the shell 41 slide down along the slide rail. At this time, the rotation of gear 1 42 under the action of rack 1 will synchronously drive gear 2 43 to rotate, that is, during the rotation process of gear 2 43, the outer gear will drive rack 2 45 to slide, and the sliding of rack 2 45 will drive gear 3 48 to rotate, that is, under the rotation of gear 3 48, rack 3 46 will move up, so that the bearing mechanism 47 slides up in the shell 41, so that the aluminum alloy rod after bending is separated from the limitation of the shell 41, so as to facilitate the taking and placing of the bent aluminum alloy rod.
[0052] The left and right external gears have a diameter of d 1 Smaller than the diameter d of the right external gear 2 That is, under the condition that the gear three 48 rotates the same number of times, the bent aluminum alloy rod will appear in an inclined state with the left side lower and the right side higher, so that the aluminum alloy rod can slide freely under the gravity, thereby improving the separation effect of the bent aluminum alloy rod.
[0053] The torsion spring is set so that after the aluminum alloy rod slides down, the housing 41 reaches the lowest limit position under the action of the drive assembly 3, that is, the housing 41 stops descending so that the outer wheel of gear 1 42 is freed from the restriction of rack 1 under the action of the ratchet, and the bearing mechanism 47 is restored to its initial state under the action of the torsion spring.
[0054] like Figure 3 As shown, the utility model also includes: the carrying mechanism 47 includes:
[0055] A bearing rod 471 is slidably disposed on the housing 41 and has fixing posts 472 rotatably disposed at both ends; and
[0056] The support platform 473 is fixed on the rack three 46 and connected to the fixing column 472 .
[0057] like Figure 4 As shown, the utility model also includes: the driving component 3 includes:
[0058] A slide 31 is fixed on the base 1;
[0059] A telescopic rod 32 is fixed on the slide 31 and is rotatably connected to one end of a connecting rod 33 at an output end;
[0060] A triangular plate 34 rotatably connected to the other end of the connecting rod 33;
[0061] A limiting rod 35, one end of which is rotatably disposed on the triangular plate 34, and the other end of which is rotatably disposed on the housing 41; and
[0062] The second limiting rod has one end rotatably disposed on the triangular plate 34 and the other end rotatably disposed on the base 1;
[0063] The slide table 31 is provided with an adjuster, and the telescopic rod 32 is fixed on the adjuster.
[0064] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A synchronous bending device for aluminum alloy bars, Features: include: A base (1), on which a fixing rod (2) and a driving assembly (3) are respectively fixed, a rack and a slide rail are fixed on the fixing rod (2), and a top platform (5) is fixed on the top; A bending assembly (4) is slidably arranged on the slide rail and meshes with the rack. The bending assembly (4) specifically comprises: A housing (41) is slidably disposed on the slide rail and is fixed to the drive assembly (3); Gear 1 (42), rotatably disposed on the housing (41) and meshing with rack 1; Gear 2 (43), arranged in two pieces, rotatably supported on the housing (41) and meshing with gear 1 (42); A second rack (45) is slidably disposed in the housing (41) and meshes with the second gear (43); Gear 3 (48), rotatably disposed in the housing (41) and meshing with rack 2 (45); A rack three (46) is slidably disposed in the housing (41) and meshes with the gear three (48); as well as The bearing mechanism (47) is slidably arranged on the housing (41) and is fixed to the rack three (46).
2. The synchronous bending device for aluminum alloy bars according to claim 1, Features: The gear one (42) is a coaxial double wheel arrangement, and a ratchet is arranged between the double wheels, the inner gear meshes with the rack one, and the outer gear meshes with the gear two (43).
3. The synchronous bending device for aluminum alloy bars according to claim 2, Features: The gear 2 (43) is a double-wheel coaxial arrangement, the inner wheel meshes with the outer wheel of the gear 1 (42), and the outer gear meshes with the rack 2 (45).
4. The synchronous bending device for aluminum alloy bars according to claim 3, Features: The gear diameters d of the two outer gears on the left and right are different, and the diameter d of the outer gear on the left is 1 Smaller than the right external gear direct d 2 .
5. The synchronous bending device for aluminum alloy bars according to claim 1, Features: A torsion spring is fixed on the rotating shaft of the gear three (48).
6. The synchronous bending device for aluminum alloy bars according to claim 1, Features: The carrying mechanism (47) comprises: A bearing rod (471) is slidably disposed on the housing (41) and has fixed columns (472) rotatably disposed at both ends; and The bearing platform (473) is fixed on the rack three (46) and connected to the fixing column (472).
7. The synchronous bending device for aluminum alloy bars according to claim 1, Features: The driving assembly (3) comprises: A slide table (31) fixed on the base (1); A telescopic rod (32) is fixed on the slide table (31) and is rotatably connected to one end of a connecting rod (33) at an output end; A triangular plate (34) rotatably connected to the other end of the connecting rod (33); a limiting rod (35) having one end rotatably disposed on the triangular plate (34) and the other end rotatably disposed on the housing (41); and The second limiting rod has one end rotatably disposed on the triangular plate (34) and the other end rotatably disposed on the base (1).
8. The synchronous bending device for aluminum alloy bars according to claim 7, Features: The slide table (31) is provided with an adjuster, and the telescopic rod (32) is fixed on the adjuster.
