Low-loss copper bar sawing device

By adopting the design of automatic limit fixation and recycling port clamping frame in the copper rod sawing device, the problems of large vibration and loss during sawing of copper rods are solved, and more efficient copper rod processing and waste recycling are achieved.

CN222154134UActive Publication Date: 2024-12-13MIANYANG EASY PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202420915616.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-13
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

During sawing, the existing copper rod cutting device has a long suspended length in the middle, resulting in uneven vibration, large losses, and cumbersome fixing process, which affects efficiency.

Method used

A low-loss copper rod sawing device is designed, and the automatic limit fixation mechanism is adopted. Through the cooperation of the lifting frame, side plate and support, the automatic clamping and fixing of the two ends of the copper rod is achieved, reducing amplitude and loss, and recycling it The fit of the port and the clamping frame simplifies operation and waste recycling.

Benefits of technology

It improves the smoothness of the cutting surface of the copper rod, reduces losses, simplifies the operation process, improves processing efficiency, and facilitates waste chip recycling and saves resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-loss copper bar sawing device, which relates to the technical field of metal cutting and comprises a workbench, two supporting legs are fixed on the lower end face of the workbench, a cutting box is fixed in the middle of the upper end face of the workbench, and supporting pieces are fixed at two ends of the upper end face of the workbench and two ends of the inner bottom face of the cutting box. The supporting piece comprises a limiting block and two abutting blocks, the limiting block is provided with a limiting groove where the copper bar is placed, and the two abutting blocks are symmetrically fixed to the inner groove bottom of the limiting groove. A lifting frame is installed at the top in the cutting box in a lifting mode, vertical side plates are symmetrically fixed to the two sides of the lower end face of the lifting frame, a cutting saw is installed between the two side plates, and supporting pieces are elastically installed at the lower ends of the two side plates. The copper bar sawing machine is reasonable in structure, can automatically limit and fix the two ends of the to-be-cut position of a copper bar in the sawing process, improves the machining efficiency, reduces the amplitude of the copper bar in the cutting process, facilitates reduction of the loss of the copper bar in the cutting process, and is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal cutting, in particular to a low-loss copper rod sawing device. Background Art

[0002] Copper has good electrical conductivity, thermal conductivity, ductility and other advantages. It is the most widely used non-ferrous metal. It is used in electrical appliances, ships, electrical equipment, vehicles, machinery manufacturing, etc. When people use copper, they need to process it into materials of different shapes. Among the copper processed products, there are plates, strips, tubes, rods, wires, profiles and forgings. The performance of copper processing equipment is crucial to the production of copper products. The copper rod cutting device is a common copper rod processing equipment.

[0003] When the existing copper rod cutting device is in use, in order to ensure the cutting effect, the two ends of the copper rod are generally fixed, but this will cause the middle part to be suspended for a long length, so that when the copper rod is sawed, the copper rod will still vibrate to a certain extent, resulting in an uneven cutting position, that is, the sawing loss of the copper rod is large, and the process of fixing the copper rod with the existing cutting device is also cumbersome, and usually requires manual operation by the staff, which affects the work efficiency. Utility Model Content

[0004] The purpose of the present application is to provide a low-loss copper rod sawing device, which can automatically limit and fix the two ends of the copper rod to be cut during sawing, thereby improving processing efficiency and reducing the amplitude of the copper rod when being cut, which is beneficial to reducing the loss of the copper rod during cutting and is easy to use.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a low-loss copper rod sawing device, comprising a workbench, two legs are fixed to the lower end surface of the workbench, a cutting box is fixed to the middle of the upper end surface of the workbench, and support members are fixed to both ends of the upper end surface of the workbench and both ends of the inner bottom surface of the cutting box, and the support members include a limit block and an abutment block, a limit groove for placing the copper rod is opened on the limit block, two abutment blocks are provided and symmetrically fixed to the bottom of the limit groove, and a positioning column for fixing is installed at the bottom of the limit block;

[0006] A lifting frame is installed on the top of the cutting box in a liftable manner, and vertical side panels are symmetrically fixed on both sides of the lower end surface of the lifting frame. A cutting saw is installed between the two side panels, and support members are elastically installed on the lower ends of the two side panels, and the support members on the side panels are docked with the support members on the bottom surface of the cutting box.

[0007] Preferably, a rubber pad is detachably fixed on the top of the abutment block.

[0008] Preferably, a rubber pad is provided on the top of the abutment block, and a fixing plate is constructed on the bottom of the rubber pad. The fixing plate is inserted into a groove corresponding to the top of the abutment block, and a plurality of fastening bolts are provided on the abutment block. The fastening bolts are threaded into the side of the abutment block and pass through the fixing plate.

[0009] Preferably, in the support member located at the lower end of the side plate, the positioning column is inserted into the lower end of the side plate, and a buffer spring is fixed to the lower end of the side plate, the buffer spring is sleeved on the positioning column and connected to the limit block.

[0010] Preferably, processing openings for the copper rod to pass through are symmetrically opened on both sides of the cutting box, and the processing openings, the support members installed on the upper end surface of the workbench and the support members installed in the cutting box are all located in the same plane.

[0011] Preferably, a cylinder is fixed to the upper end surface of the cutting box, and the shaft of the cylinder extends into the top of the cutting box and is fixed to the middle part of the upper end surface of the lifting frame.

[0012] Preferably, a recycling port is opened in the middle of the workbench, the recycling port is located in the middle of the inner bottom surface of the cutting box, and a clamping frame for clamping the storage bag is elastically installed on the lower end surface of the workbench corresponding to the lower end position of the recycling port.

[0013] Preferably, a handle is fixed to the outer side of the clamping frame, and two mounting columns are symmetrically fixed to the lower end surface of the workbench, the lower ends of the mounting columns pass through the two ends of the clamping frame, and are constructed with anti-slip blocks, on which abutment springs are installed, and the abutment springs abut against the lower end surface of the clamping frame.

[0014] In summary, the technical effects and advantages of the utility model are:

[0015] 1. The utility model has a reasonable structure. Through the setting of the lifting frame and the cooperation between the side plate and the support member, when the lifting frame is lowered to drive the cutting saw to cut the copper rod placed in the cutting box, the support member elastically installed at the lower end of the side plate can be docked with the support member supporting the copper rod on the bottom surface of the cutting box, so that the two ends of the copper rod with the cutting position can be clamped and fixed, which can reduce the amplitude of the copper rod when being cut, improve the smoothness of the cutting surface, and reduce the loss of the copper rod during cutting, which is easy to use.

[0016] 2. In the utility model, thanks to the structural setting of the support member, the limit groove can be used to preliminarily position the copper rod, and the abutment block can be used to limit and abut the copper rods of various specifications. Therefore, during the cutting process, multiple support members can be used to abut the upper and lower sides of the copper rod to form automatic clamping and fixing, which reduces the workload of the staff and improves the processing efficiency.

[0017] 3. In the utility model, thanks to the cooperation between the recycling port and the clamping frame, the storage bag for storing copper rod cutting waste can be quickly clamped and installed on the lower end of the recycling port using the clamping frame, thereby facilitating the recycling of copper rod cutting waste and saving resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the structure of a low-loss copper rod sawing device;

[0020] Figure 2 It is a schematic diagram of the internal structure of a low-loss copper rod sawing device;

[0021] Figure 3 It is a schematic structural diagram of a support member of a low-loss copper rod sawing device;

[0022] Figure 4 For low-loss copper rod sawing device Figure 3 A magnified schematic diagram of the structure at center A;

[0023] Figure 5 The figure is a schematic diagram of the structure of a clamping frame of a low-loss copper rod sawing device.

[0024] In the figure: 1. workbench; 101. support leg; 2. support member; 201. limit block; 202. limit groove; 203. abutment block; 204. positioning column; 205. rubber pad; 206. fixing plate; 207. fastening bolt; 3. cutting box; 301. processing port; 4. cylinder; 5. lifting frame; 501. side panel; 6. mounting shaft; 601. motor; 7. cutting saw; 8. buffer spring; 9. recovery port; 10. clamping frame; 1001. handle; 11. mounting column; 12. anti-drop block; 13. abutment spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example: Reference Figure 1 and Figure 2 A low-loss copper rod sawing device is shown, comprising a workbench 1, two legs 101 are fixed to the lower end surface of the workbench 1, a cutting box 3 is fixed to the middle part of the upper end surface of the workbench 1, a transparent window is installed on one side of the cutting box 3, support members 2 are fixed to both ends of the upper end surface of the workbench 1 and both ends of the inner bottom surface of the cutting box 3, and processing openings 301 for the copper rod to pass through are symmetrically opened on both sides of the cutting box 3, the processing opening 301, the support member 2 installed on the upper end surface of the workbench 1 and the support member 2 installed in the cutting box 3 are all located in the same plane, so that the copper rod can be set up using the support member 2 and passed through the cutting box 3.

[0027] At the same time, a cylinder 4 is fixed in the middle of the upper end surface of the cutting box 3, the machine shaft of the cylinder 4 extends into the top of the cutting box 3, and a horizontal lifting frame 5 is fixed, and vertical side panels 501 are symmetrically fixed on both sides of the lower end surface of the lifting frame 5. A mounting shaft 6 is rotatably installed between the two side panels 501, a cutting saw 7 is fixed in the middle of the mounting shaft 6, and one end of the mounting shaft 6 is connected to a motor 601.

[0028] The lower ends of the two side panels 501 are elastically mounted with support members 2, and the support members 2 on the side panels 501 are docked with the support members 2 on the inner bottom surface of the cutting box 3, so that when the cylinder 4 can drive the lifting frame 5 to drive the cutting saw 7 to descend to saw the copper rod, the support members 2 elastically mounted at the lower ends of the side panels 501 can dock with the support members 2 mounted on the inner bottom surface of the cutting box 3, thereby clamping and fixing the two ends of the copper rod to be cut, so as to reduce the amplitude of the copper rod when being cut, improve the smoothness of the cutting surface, and reduce the loss of the copper rod when cutting.

[0029] Reference Figure 2 and Figure 3 The support member 2 includes a limit block 201 and a contact block 203. The limit block 201 is provided with a limit groove 202 for inserting the copper rod. Two contact blocks 203 are provided and are symmetrically fixed to the bottom of the limit groove 202. A positioning column 204 for fixing is installed at the bottom of the limit block 201. Therefore, the support member 2 can use the limit groove 202 to position the copper rod and use the contact block 203 to perform two-point contact on the copper rod, so that the support member 2 can contact and limit copper rods of various specifications.

[0030] At the same time, a rubber pad 205 is provided on the top of the abutment block 203, and a fixing plate 206 is constructed at the bottom of the rubber pad 205. The fixing plate 206 is inserted into the corresponding groove on the top of the abutment block 203, and a plurality of fastening bolts 207 are provided on the abutment block 203. The fastening bolts 207 are threaded into the side of the abutment block 203 and pass through the fixing plate 206, so that the abutment block 203 can use the rubber pad 205 to flexibly abut the copper rod, which can avoid scratching the copper rod and improve the protection effect of the copper rod. The rubber pad 205 can be disassembled and replaced by screwing the fastening bolts 207, which is convenient for maintenance.

[0031] In a specific implementation, in the support member 2 located at the lower end of the side plate 501, the positioning column 204 is inserted into the lower end of the side plate 501, and a buffer spring 8 is fixed to the lower end of the side plate 501. The buffer spring 8 is sleeved on the positioning column 204 and connected to the limit block 201, so that the support member 2 is elastically installed on the lower end of the side plate 501, and the support member 2 can abut the copper rod before the cutting saw 7 cuts the copper rod, that is, it can limit and fix the copper rod before the cutting saw 7 cuts.

[0032] Reference Figure 2 and Figure 5 A recycling port 9 is provided in the middle of the workbench 1, and the recycling port 9 is located in the middle of the inner bottom surface of the cutting box 3, and a clamping frame 10 for clamping a storage bag is elastically installed on the lower end surface of the workbench 1 corresponding to the lower end position of the recycling port 9. In specific implementation, a handle 1001 is fixed to the outer side of the clamping frame 10, and two mounting columns 11 are symmetrically fixed to the lower end surface of the workbench 1. The lower ends of the mounting columns 11 pass through the two ends of the clamping frame 10, and are constructed with anti-slip blocks 12. Abutment springs 13 are installed on the anti-slip blocks 12, and the abutment springs 13 abut against the lower end surface of the clamping frame 10, so that the clamping frame 10 is elastically installed at the lower end of the recycling port 9, so that the storage bag for storing copper rod cutting waste can be quickly clamped and installed on the lower end of the recycling port 9, thereby facilitating the recycling of copper rod cutting waste and saving resources.

[0033] The practical working principle of the present invention: when using the low-loss copper rod sawing device, the copper rod can be placed on the support member 2 in the workbench 1 and the cutting box 3, specifically, the limiting groove 202 is used to position it, and the rubber pad 205 on the abutment block 203 is used to flexibly abut it. At this time, the cylinder 4 can be started to drive the lifting frame 5 to descend in the cutting box 3, so that the lifting frame 5 first abuts the upper end surface of the copper rod through the support member 2 at the lower end of the side plate 501, thereby cooperating with the support member 2 supporting the lower end surface of the copper rod on the bottom surface of the cutting box 3 to limit the copper rod, that is, clamp and fix the two ends of the copper rod with the cutting position, forming an automatic clamping and fixing, reducing the labor of the staff and improving the processing efficiency. In addition, this fixing method can also reduce the amplitude of the copper rod when being cut, improve the smoothness of the cutting surface, and reduce the loss of the copper rod during cutting, which is easy to use.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A low-loss copper rod sawing device, comprising a workbench (1), wherein two legs (101) are fixed to the lower end surface of the workbench (1), and a cutting box (3) is fixed to the middle part of the upper end surface of the workbench (1), characterized in that: Support members (2) are fixed at both ends of the upper end surface of the workbench (1) and at both ends of the inner bottom surface of the cutting box (3), and the support member (2) comprises a limit block (201) and an abutment block (203), the limit block (201) is provided with a limit groove (202) for inserting a copper rod, two abutment blocks (203) are provided and symmetrically fixed to the inner bottom of the limit groove (202), and a positioning column (204) for fixing is installed at the bottom of the limit block (201); A lifting frame (5) is installed on the top of the cutting box (3) in a liftable manner, and vertical side panels (501) are symmetrically fixed on both sides of the lower end surface of the lifting frame (5). A cutting saw (7) is installed between the two side panels (501), and support members (2) are elastically installed at the lower ends of the two side panels (501), and the support members (2) on the side panels (501) are docked with the support members (2) on the inner bottom surface of the cutting box (3).

2. A low-loss copper rod sawing device according to claim 1, characterized in that: A rubber pad (205) is detachably fixed on the top of the abutment block (203).

3. A low-loss copper rod sawing device according to claim 2, characterized in that: A rubber pad (205) is arranged on the top of the abutment block (203), and a fixing plate (206) is constructed on the bottom of the rubber pad (205). The fixing plate (206) is inserted into a corresponding groove on the top of the abutment block (203), and a plurality of fastening bolts (207) are arranged on the abutment block (203). The fastening bolts (207) are threadedly inserted into the side of the abutment block (203) and pass through the fixing plate (206).

4. A low-loss copper rod sawing device according to claim 1, characterized in that: In the support member (2) located at the lower end of the side plate (501), the positioning column (204) is inserted into the lower end of the side plate (501), and a buffer spring (8) is fixed to the lower end of the side plate (501), and the buffer spring (8) is sleeved on the positioning column (204) and connected to the limit block (201).

5. A low-loss copper rod sawing device according to claim 1, characterized in that: The two sides of the cutting box (3) are symmetrically provided with processing openings (301) for the copper rod to pass through, and the processing openings (301), the support member (2) installed on the upper end surface of the workbench (1), and the support member (2) installed in the cutting box (3) are all located in the same plane.

6. A low-loss copper rod sawing device according to claim 1, characterized in that: A cylinder (4) is fixed to the upper end surface of the cutting box (3), and the shaft of the cylinder (4) extends into the top of the cutting box (3) and is fixed to the middle part of the upper end surface of the lifting frame (5).

7. A low-loss copper rod sawing device according to claim 1, characterized in that: A recycling port (9) is provided in the middle of the workbench (1), and the recycling port (9) is located in the middle of the inner bottom surface of the cutting box (3), and a clamping frame (10) for clamping a storage bag is elastically installed on the lower end surface of the workbench (1) corresponding to the lower end position of the recycling port (9).

8. A low-loss copper rod sawing device according to claim 7, characterized in that: A handle (1001) is fixed on the outer side of the clamping frame (10), and two mounting columns (11) are symmetrically fixed on the lower end surface of the workbench (1), the lower ends of the mounting columns (11) pass through the two ends of the clamping frame (10), and are configured with anti-slip blocks (12), and the anti-slip blocks (12) are installed with abutment springs (13), and the abutment springs (13) abut against the lower end surface of the clamping frame (10).