Welding device for petrochemical equipment parts
By using components such as purification boxes, activated carbon balls, brushes and grinding plates in the welding devices of petrochemical equipment, the problems of dust removal, welding joint smoothness and flue gas pollution are solved, and efficient welding and environmentally friendly welding processes are achieved.
Patent Information
- Application Number
- CN202420891982.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the welding of petrochemical equipment parts, dust is difficult to remove, the solder joints are not smooth and there are barbs, and pungent smoke pollutes the air during welding.
A welding device including a purification box, an air pump, an activated carbon ball, a brush, an electric welding head and a grinding plate was designed. The activated carbon ball absorbs flue gas, a brush to remove dust and a welding head for welding, and uses a grinding plate to polish the welding points. Improve welding efficiency and environmental protection.
Effectively remove dust, improve welding efficiency and smoothness of welding joints, and at the same time, absorb flue gas through activated carbon balls, improving the environmental protection of the welding device.
Smart Images

Figure CN222154385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petrochemical equipment processing, in particular to a welding device for petrochemical equipment parts. Background Art
[0002] Petrochemical equipment is usually divided into special equipment, general equipment and instrumentation. Petrochemical special equipment includes industrial furnaces, reaction equipment, heat exchange equipment, towers, storage and transportation equipment, and special machinery. Such as LTGS filter, LTQS automatic dehydrator, LTRK hole parts, LTSPL water spray cooling device, drying machinery, etc. Petrochemical ventilation equipment includes gas compressor units, pumps, valves, etc. Instrumentation includes LTFZ liquid level indicator, control instrument, online analysis instrument. Welding is required when processing parts in petrochemical equipment.
[0003] A welding device for metal parts processing with the announcement number CN213969653U authorized by China is used. A first group of parts to be welded are fixed by a left arc plate and a right arc plate. A worker puts a second group of parts to be welded on the outside of an expansion rubber cylinder, controls the telescopic rod to move upward by a third cylinder, and drives the baffle to move upward. During the upward movement of the baffle, the expansion rubber cylinder is continuously squeezed, and the second group of parts to be welded are tightened and fixed by the expansion rubber cylinder. The second telescopic rod is controlled to move downward by a second cylinder, and the second telescopic rod drives the moving plate and the second group of parts to be welded to move downward, so that the connection between the first group of parts to be welded and the second group of parts to be welded is aligned, and the workbench can be rotated in the rotating groove, and then the welding gun is held to weld the connection between the two. The two groups of parts to be welded can be fixed by mechanical means to improve the reliability of use.
[0004] There are still some shortcomings in use. When welding parts, the dust on the surface of the parts cannot be removed, because the presence of dust will reduce the quality of welding parts. At the same time, after the welding of parts is completed, the surface of the welding point is not smooth and there will be barbs. The welding point cannot be polished in time. When the worker touches the barb, it is easy to cause injury to the worker. At the same time, pungent smoke will be generated during welding, and the smoke will be emitted into the air and cause air pollution. Utility Model Content
[0005] The purpose of the utility model is to provide a welding device for petrochemical equipment parts to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A welding device for petrochemical equipment parts comprises a base plate, a purification box is fixedly connected to the side of the base plate, a plurality of equidistantly distributed activated carbon balls are fixedly connected to the inner wall of the purification box, an air pump is installed on the top of the purification box, an air intake pipe is fixedly connected to the top of the air pump, the bottom of the air intake pipe extends into the purification box and is connected to the purification box, an air vent is provided at the bottom of the purification box, a groove is provided on the surface of the base plate, a movable plate is slidably connected in the groove, a screw is threadedly connected to the side of the base plate, the side end of the screw abuts against the movable plate, a limit plate is fixedly connected to the top of the movable plate, and the side of the limit plate abuts against the component body.
[0008] As a preferred solution of the utility model, an electric telescopic rod is installed on the side of the base plate, a slide plate is fixedly connected to the side of the electric telescopic rod, a top groove is opened in the slide plate, and a connecting plate is arranged at the bottom of the slide plate.
[0009] As a preferred solution of the utility model, a brush is fixedly connected to the surface of the connecting plate, the connecting plate extends into the top groove, and the side surface of the slide plate is threadedly connected with bolts, and the bolts are against the connecting plate.
[0010] As a preferred solution of the utility model, the surface of the base plate is abutted against a grinding plate, a micro cylinder is installed on the top of the base plate, a welding head is fixedly connected to the side of the micro cylinder, and the welding head and the slide plate are respectively arranged on both sides of the component body.
[0011] As a preferred solution of the utility model, a support seat is fixedly connected to the bottom of the base plate, and anti-slip grooves are provided on the bottom of the support seat.
[0012] As a preferred solution of the utility model, a plurality of the brushes are provided, and the plurality of the brushes are evenly distributed on the surface of the connecting plate, and the plurality of the brushes have the same size.
[0013] As a preferred solution of the present invention, the air intake pipe is in a Z shape and is arranged on the top of the component body.
[0014] As a preferred solution of the utility model, the material of the limiting plate is stainless steel, and an anti-slip strip is fixedly connected to the surface of the limiting plate.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. In the utility model, by arranging the purification box, the air pump, the air intake pipe, the activated carbon balls and the vent holes for coordinated use, the fume generated during welding can enter the purification box through the air intake pipe, and the pungent fume is adsorbed by the activated carbon balls and then discharged into the air through the vent holes, thereby improving the environmental friendliness of the welding device during use.
[0017] 2. In the utility model, by setting up a micro cylinder, an electric telescopic rod, a skateboard, bolts, a connecting plate, a brush, a grinding plate and an electric welding head for coordinated use, the dust on the surface of the component body can be removed by the brush, and the two surfaces of the component body can be welded simultaneously by the electric welding head to improve the welding efficiency, and then the grinding plate is fixed to the bottom of the skateboard, and the welding point can be polished by the grinding plate to improve the smoothness of the welding point. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0020] Figure 3 This is a schematic diagram of the structure of the purification box and activated carbon balls of the utility model;
[0021] Figure 4 It is a structural schematic diagram of the slide plate and the connecting plate of the utility model.
[0022] In the figure: 1. bottom plate; 2. support seat; 3. grinding plate; 4. electric telescopic rod; 5. slide plate; 6. bolt; 7. connecting plate; 8. brush; 9. groove; 10. screw; 11. moving plate; 12. limit plate; 13. component body; 14. micro cylinder; 15. welding head; 16. purification box; 17. air pump; 18. air inlet pipe; 19. vent; 20. activated carbon ball; 21. top groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] For examples, see Figure 1-4 , the utility model provides a technical solution:
[0025] A welding device for petrochemical equipment parts includes a base plate 1, a purification box 16 is fixedly connected to the side of the base plate 1, a plurality of activated carbon balls 20 equidistantly distributed are fixedly connected to the inner wall of the purification box 16, an air pump 17 is installed on the top of the purification box 16, an air intake pipe 18 is fixedly connected to the top of the air pump 17, the bottom of the air intake pipe 18 extends into the purification box 16 and is connected to the purification box 16, a vent hole 19 is provided at the bottom of the purification box 16, a groove 9 is provided on the surface of the base plate 1, a movable plate 11 is slidably connected in the groove 9, a screw 10 is threadedly connected to the side of the base plate 1, the side end of the screw 10 abuts against the movable plate 11, the top of the movable plate 11 is fixedly connected to a limit plate 12, and the side of the limit plate 12 abuts against the component body 13.
[0026] In this embodiment, Figure 1 and Figure 3 As shown, an electric telescopic rod 4 is installed on the side of the base plate 1, and a slide plate 5 is fixedly connected to the side of the electric telescopic rod 4. A top groove 21 is opened in the slide plate 5, and a connecting plate 7 is arranged at the bottom of the slide plate 5. A brush 8 is fixedly connected to the surface of the connecting plate 7, and the connecting plate 7 extends into the top groove 21. Bolts 6 are threadedly connected to the side of the slide plate 5, and the bolts 6 abut against the connecting plate 7. A grinding plate 3 abuts against the surface of the base plate 1, and a micro cylinder 14 is installed on the top of the base plate 1. An electric welding head 15 is fixedly connected to the side of the micro cylinder 14. The electric welding head 15 and the slide plate 5 are respectively arranged on both sides of the component body 13.
[0027] The fume generated during welding can enter the purification box 16 through the air inlet pipe 18, and after the activated carbon balls 20 adsorb the pungent fume, it is discharged into the air through the vent 19, thereby improving the environmental friendliness of the welding device during use.
[0028] In this embodiment, Figure 2 and Figure 4 As shown, the bottom of the base plate 1 is fixedly connected to the support seat 2, the bottom of the support seat 2 is provided with anti-slip grooves, a plurality of brushes 8 are provided, and the plurality of brushes 8 are evenly distributed on the surface of the connecting plate 7, and the sizes of the plurality of brushes 8 are the same. The shape of the air intake pipe 18 is Z-shaped, and the air intake pipe 18 is arranged on the top of the component body 13. The material of the limiting plate 12 is stainless steel, and the surface of the limiting plate 12 is fixedly connected with an anti-slip strip.
[0029] Among them, the dust on the surface of the component body 13 can be cleaned by a brush 8, and the two surfaces of the component body 13 can be welded simultaneously by the electric welding head 15 to improve the welding efficiency, and then the grinding plate 3 is fixed to the bottom of the slide plate 5, and the welding point can be polished by the grinding plate 3 to improve the smoothness of the welding point.
[0030] The working process of the utility model: when the welding device for petrochemical equipment parts designed by the present invention is used, the component body 13 is placed on the side of the limit plate 12, and then the limit plate 12 is driven to move by the movable plate 11 so that the limit plate 12 and the component body 13 are against each other, and the movable plate 11 is fixed by rotating the screw 10, and the switch of the electric telescopic rod 4 is turned on, and the slide plate 5 and the brush 8 are driven to move by the electric telescopic rod 4, and the dust on the surface of the component body 13 is removed by the brush 8, and then the switch of the micro cylinder 14 is turned on, and the electric welding head 15 is driven to move by the micro cylinder 14, and the two surfaces of the component body 13 are welded by the electric welding head 15. The welding is carried out simultaneously. When the welding is completed, the bolt 6 is rotated in the opposite direction to remove the connecting plate 7 from the slide plate 5, and then the grinding plate 3 is placed on the surface of the slide plate 5, and the bolt 6 is rotated to fix the grinding plate 3 and the slide plate 5 together through the bolt 6. The grinding plate 3 is driven to move by the electric telescopic rod 4, and the position of the welding point of the component body 13 is grinded by the grinding plate 3. At the same time, when welding the component body 13, the pungent smoke generated during welding is driven into the purification box 16 through the air intake pipe 18 by the air pump 17, and the smoke is adsorbed by the activated carbon ball 20, and the gas is discharged through the vent 19, so as to improve the environmental protection when welding the component body 13.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding device for petrochemical equipment parts, comprising a base plate (1), characterized in that: A purification box (16) is fixedly connected to the side of the base plate (1), and a plurality of activated carbon balls (20) are fixedly connected to the inner wall of the purification box (16) and are equidistantly distributed. An air pump (17) is installed on the top of the purification box (16), and an air intake pipe (18) is fixedly connected to the top of the air pump (17). The bottom of the air intake pipe (18) extends into the purification box (16) and is connected to the purification box (16). A vent hole (19) is provided at the bottom of the purification box (16). A groove (9) is provided on the surface of the base plate (1), and a movable plate (11) is slidably connected in the groove (9). A screw (10) is threadedly connected to the side of the base plate (1), and the side end of the screw (10) abuts against the movable plate (11). A limit plate (12) is fixedly connected to the top of the movable plate (11), and the side of the limit plate (12) abuts against the component body (13).
2. A welding device for petrochemical equipment parts according to claim 1, characterized in that: An electric telescopic rod (4) is installed on the side of the base plate (1), a slide plate (5) is fixedly connected to the side of the electric telescopic rod (4), a top groove (21) is provided in the slide plate (5), and a connecting plate (7) is provided at the bottom of the slide plate (5).
3. A welding device for petrochemical equipment parts according to claim 2, characterized in that: A brush (8) is fixedly connected to the surface of the connecting plate (7), the connecting plate (7) extends into the top groove (21), and a bolt (6) is threadedly connected to the side of the slide plate (5), and the bolt (6) abuts against the connecting plate (7).
4. A welding device for petrochemical equipment parts according to claim 1, characterized in that: The surface of the base plate (1) is in contact with a grinding plate (3), a micro cylinder (14) is installed on the top of the base plate (1), a welding head (15) is fixedly connected to the side of the micro cylinder (14), and the welding head (15) and the slide plate (5) are respectively arranged on both sides of the component body (13).
5. The welding device for petrochemical equipment parts according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a support seat (2), and the bottom of the support seat (2) is provided with anti-slip grooves.
6. A welding device for petrochemical equipment parts according to claim 3, characterized in that: A plurality of the brushes (8) are provided, and the plurality of the brushes (8) are evenly distributed on the surface of the connecting plate (7), and the plurality of the brushes (8) have the same size.
7. A welding device for petrochemical equipment parts according to claim 1, characterized in that: The air intake pipe (18) is in a Z shape and is arranged on the top of the component body (13).
8. The welding device for petrochemical equipment parts according to claim 1, characterized in that: The material of the limiting plate (12) is stainless steel, and an anti-slip strip is fixedly connected to the surface of the limiting plate (12).
Citation Information
Patent Citations
Welding device for metal part machining
CN213969653U
