Welding device for hydraulic power element machining
Through the clamping and flip mechanism of the welding device for hydraulic power component processing, automatic clamping and flip of hydraulic power component is realized, solving the problems of poor stability and low efficiency caused by handheld welding in the prior art, and improving welding Accuracy and product quality.
Patent Information
- Application Number
- CN202420739280.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-11
AI Technical Summary
When processing and welding existing hydraulic power components, due to the need to hold the welded parts to be hand-held, resulting in poor stability, low welding efficiency and easy errors, which affects product quality.
A welding device for processing hydraulic power components is designed, including a clamping mechanism and a flip mechanism. The clamping mechanism realizes automatic clamping through connecting rods and motors. The flip mechanism realizes automatic flip through motors and sliders to avoid manual operation. .
It improves the stability and efficiency of welding, enhances welding accuracy and product quality, realizes automatic clamping and flip of the parts to be welded, and reduces manual operation errors.
Smart Images

Figure CN222154510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a welding device, in particular to a welding device for processing hydraulic power elements, belonging to the technical field of hydraulic processing. Background Art
[0002] Hydraulic power element refers to the oil pump in the hydraulic system, also known as the power element. The main function of the hydraulic power element is to convert the mechanical energy of the prime mover into the pressure energy of the liquid, thereby providing power for the entire hydraulic system. The power element is usually driven by an engine or an electric motor, sucking oil from the hydraulic oil tank, forming pressure oil and then discharging it and sending it to the actuator. In order to expand the operating space inside the hydraulic power element and strengthen its own rigidity, welding is generally used during processing.
[0003] When processing and welding existing hydraulic power components, most workers need to hold the workpiece to be welded for welding, which not only has poor stability but also affects the welding efficiency. In addition, during the welding process, after welding one side, the workpiece to be welded needs to be manually turned over and then welded again. This method is prone to errors, which not only reduces welding efficiency but also affects the quality of the welded products. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The purpose of the present invention is to provide a welding device for processing hydraulic power elements in order to solve the above-mentioned problems, so as to solve the problem in the prior art that workers hold the workpiece to be welded by hand, and need to manually turn the workpiece over after welding one side. This method is prone to errors, which not only reduces welding efficiency but also affects the quality of welded products.
[0006] (II) Technical solution
[0007] The utility model is realized through the following technical scheme: a welding device for processing hydraulic power elements.
[0008] It comprises a bottom plate, the upper surface of which is fixedly connected to two supporting plates, a clamping mechanism for clamping the components to be welded is provided between the two supporting plates, and a turning mechanism for turning over the clamping mechanism is provided between the supporting plate and the clamping mechanism;
[0009] The clamping mechanism includes a connecting rod and two motors 1, both ends of the connecting rod are fixedly connected with fixed blocks, each of the fixed blocks is provided with a mechanism groove, the output end of the motor 1 is fixedly connected with a rotating rod, the outer surface of the rotating rod is provided with two opposite threads, the outer surface of the rotating rod is threadedly connected with two sliders 1, the outer surface of each slider 1 is fixedly connected with a long rod, and the ends of the two long rods close to each other are fixedly connected with clamping blocks; the ends of the two clamping blocks close to each other are provided with anti-slip pads, which can increase the friction between the workpiece to be welded and the clamping blocks to prevent the workpiece to be welded from slipping; the clamping mechanism can clamp workpieces to be welded of different specifications, and has high applicability.
[0010] The flipping mechanism includes a motor 2 and a slide bar, the output end of the motor 2 is fixedly connected to a cam, the outer surface of the cam is provided with a spiral groove, the side of the slide bar close to the cam is fixedly connected to a slider 2, the end of the slider 2 close to the cam is fixedly connected to a slide column, the slide column is slidably connected to the spiral groove, the internal rotation of the support plate is connected to a connecting column, the outer surface of the connecting column is fixedly connected to a heterogeneous tooth block, the side of the slide bar away from the cam is fixedly connected to a plurality of clamping columns adapted to the heterogeneous tooth blocks, the heterogeneous tooth blocks are meshed with the clamping columns, and the side of the slide bar away from the support plate is fixedly connected to two symmetrical support plates. The set flipping mechanism can make the slide bar slide in the clamping groove as the slide column slides with the spiral groove, so that the clamping column and the heterogeneous tooth block can be meshed to flip the heterogeneous tooth block, thereby realizing the automatic flipping of the clamping mechanism without manual operation, which can not only improve the welding accuracy, but also improve the welding efficiency, thereby improving the welding quality of the finished product of the hydraulic power element.
[0011] The outer surface of the sliding block 1 is slidably connected to the inner wall of the mechanism groove, and the outer surface of the rotating rod is rotationally connected to the inner wall of the mechanism groove.
[0012] Preferably, the outer surface of the motor 1 is fixedly connected to the outer surface of the fixing block.
[0013] The support plate has a slot adapted to the slide bar, the outer surface of the slide bar is slidably connected to the inner wall of the slot, the slot has a square slot adapted to the second slider, the outer surface of the second slider is slidably connected to the inner wall of the square slot.
[0014] The outer surface of the support plate is fixedly connected with a fixing frame, the outer surface of the cam is rotatably connected with the fixing frame, and the outer surface of the second motor is fixedly connected with the outer surface of the fixing frame.
[0015] One end of the connecting column away from the support plate is fixedly connected to the outer surface of the fixing block, and the other side of the fixing block close to the support plate is rotatably connected to the support plate through the fixing column.
[0016] The utility model provides a welding device for processing hydraulic power components, which has the following beneficial effects:
[0017] 1. The welding device for processing hydraulic power elements can realize automatic clamping of the workpiece to be welded through the clamping mechanism, avoiding the need for workers to hold the workpiece to be welded for welding, thereby improving stability and welding efficiency.
[0018] 2. The hydraulic power element processing welding device can automatically flip the clamping mechanism through the setting of the flipping mechanism, thereby realizing the automatic flipping of the workpiece to be welded without manual operation. It can not only improve the welding accuracy, but also improve the welding efficiency, thereby improving the welding quality of the finished hydraulic power element. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the utility model;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the side view of the utility model;
[0021] Figure 3 It is a partial three-dimensional structural schematic diagram of the clamping mechanism of the utility model;
[0022] Figure 4 The explosion of the turning mechanism of the utility model Figure 1 ;
[0023] Figure 5 The explosion of the turning mechanism of the utility model Figure 2 .
[0024] Description of Reference Numerals
[0025] 1. Bottom plate; 2. Support plate;
[0026] 3. Clamping mechanism; 301. Connecting rod; 302. Fixing block; 303. Mechanism slot; 304. Motor 1; 305. Rotating rod; 306. Sliding block 1; 307. Long rod; 308. Clamping block;
[0027] 4. Turning mechanism; 401. Motor 2; 402. Cam; 403. Spiral groove; 404. Clamping groove; 405. Sliding bar; 406. Sliding block 2; 407. Square groove; 408. Sliding column; 409. Clamping column; 410. Heterosexual tooth block; 411. Connecting column; 412. Support plate; 413. Fixed frame. DETAILED DESCRIPTION
[0028] The embodiment of the utility model provides a welding device for processing hydraulic power elements.
[0029] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , comprising a bottom plate 1, two support plates 2 are fixedly connected to the upper surface of the bottom plate 1, a clamping mechanism 3 for clamping the components to be welded is arranged between the two support plates 2, and a turning mechanism 4 for turning over the clamping mechanism 3 is arranged between the support plate 2 and the clamping mechanism 3;
[0030] Please refer to Figure 1 and Figure 3 The clamping mechanism 3 includes a connecting rod 301 and two motors 304. Both ends of the connecting rod 301 are fixedly connected with a fixed block 302. Each fixed block 302 is provided with a mechanism slot 303 inside. The output end of the motor 304 is fixedly connected with a rotating rod 305. The outer surface of the rotating rod 305 is provided with two opposite threads. The outer surface of the rotating rod 305 is threadedly connected with two sliders 306. The outer surface of each slider 306 is fixedly connected with a long rod 307. The ends of the two long rods 307 close to each other are fixedly connected with a clamping block 308. First, two parts to be welded are placed between the two groups of clamping blocks 308 respectively, and the motor 304 in the clamping mechanism 3 is started to rotate the rotating rod 305, so that the two sliders 306 can drive the two clamping blocks 308 to move closer to or away from each other, thereby realizing automatic clamping of the parts to be welded, avoiding workers holding the parts to be welded for welding, improving stability and improving welding efficiency.
[0031] The outer surface of the slider 306 is slidably connected to the inner wall of the mechanism groove 303 , and the outer surface of the rotating rod 305 is rotationally connected to the inner wall of the mechanism groove 303 .
[0032] The outer surface of the motor 1 304 is fixedly connected to the outer surface of the fixing block 302 .
[0033] Please refer to Figure 1 , Figure 4 and Figure 5The flipping mechanism 4 includes a motor 2 401 and a slide bar 405, the output end of the motor 2 401 is fixedly connected to a cam 402, a spiral groove 403 is provided on the outer surface of the cam 402, a slider 2 406 is fixedly connected to the side of the slide bar 405 close to the cam 402, and a slide column 408 is fixedly connected to the end of the slider 2 406 close to the cam 402, and the slide column 408 is slidably connected to the spiral groove 403, and a connecting column 411 is rotatably connected to the inside of the support plate 2, and a heterogeneous tooth block 410 is fixedly connected to the outer surface of the connecting column 411, and a plurality of clamping columns 409 adapted to the heterogeneous tooth block 410 are fixedly connected to the side of the slide bar 405 away from the cam 402, and the heterogeneous tooth block 410 is meshed with the clamping columns 409, and the side of the slide bar 405 away from the support plate 2 is fixedly connected to two symmetrical support plates 412. Starting the second motor 401 in the flipping mechanism 4 to rotate the cam 402 can make the slide post 408 slide along the spiral groove 403, thereby driving the second slider 406 and the slide bar 405 to slide in the square groove 407 and the clamping groove 404. When the slide bar 405 slides, the clamping post 409 can engage with the anisotropic tooth block 410, thereby realizing the flipping of the anisotropic tooth block 410, and then driving the clamping mechanism 3 to realize flipping without manual operation. It can not only improve the welding accuracy, but also improve the welding efficiency, thereby improving the welding quality of the finished hydraulic power element.
[0034] A slot 404 matching with the slide bar 405 is provided inside the support plate 2, and the outer surface of the slide bar 405 is slidably connected to the inner wall of the slot 404. A square slot 407 matching with the slider 406 is provided inside the slot 404, and the outer surface of the slider 406 is slidably connected to the inner wall of the square slot 407.
[0035] The outer surface of the support plate 2 is fixedly connected to a fixing frame 413 , the outer surface of the cam 402 is rotatably connected to the fixing frame 413 , and the outer surface of the motor 2 401 is fixedly connected to the outer surface of the fixing frame 413 .
[0036] One end of the connecting column 411 away from the supporting plate 2 is fixedly connected to the outer surface of the fixing block 302 , and the other side of the fixing block 302 close to the supporting plate 2 is rotatably connected to the supporting plate 2 through the fixing column.
[0037] When the utility model is used, firstly, two pieces to be welded are placed between two groups of clamping blocks 308 respectively, and the motor 1 304 in the clamping mechanism 3 is started, so that the rotating rod 305 can be rotated, so that the two sliders 1 306 can drive the two clamping blocks 308 to move closer to or away from each other, thereby realizing the automatic clamping of the pieces to be welded, avoiding the workers holding the pieces to be welded for welding, improving the stability and the welding efficiency; when one side needs to be turned over after welding, the motor 2 401 in the turning mechanism 4 is started to rotate the cam 402, so that the slide column 408 can slide along the spiral groove 403, thereby driving the slide 2 406 and the slide bar 405 to slide in the square groove 407 and the card groove 404, and the slide bar 405 can make the card column 409 mesh with the heterogeneous tooth block 410 while sliding, so that the heterogeneous tooth block 410 can be turned over, thereby driving the clamping mechanism 3 to realize the flipping, without manual operation, not only can the welding accuracy be improved, but also the welding efficiency can be improved, thereby improving the welding quality of the finished product of the hydraulic power element.
[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A welding device for processing hydraulic power components, comprising a base plate (1), characterized in that: Two support plates (2) are fixedly connected to the upper surface of the bottom plate (1); a clamping mechanism (3) for clamping the component to be welded is provided between the two support plates (2); and a turning mechanism (4) for turning over the clamping mechanism (3) is provided between the support plate (2) and the clamping mechanism (3); The clamping mechanism (3) comprises a connecting rod (301) and two motors (304); both ends of the connecting rod (301) are fixedly connected to a fixing block (302); each fixing block (302) is provided with a mechanism groove (303); the output end of the motor (304) is fixedly connected to a rotating rod (305); the outer surface of the rotating rod (305) is provided with two opposite threads; the outer surface of the rotating rod (305) is threadedly connected to two sliding blocks (306); the outer surface of each sliding block (306) is fixedly connected to a long rod (307); and the ends of the two long rods (307) close to each other are fixedly connected to a clamping block (308); The flipping mechanism (4) comprises a second motor (401) and a slide bar (405); the output end of the second motor (401) is fixedly connected to a cam (402); a spiral groove (403) is provided on the outer surface of the cam (402); a second slider (406) is fixedly connected to the side of the slide bar (405) close to the cam (402); a slide column (408) is fixedly connected to the end of the slide column (408) close to the cam (402); and the slide column (408) and the spiral groove (403) are connected to each other. The supporting plate (2) is rotatably connected to a connecting column (411) inside, and a heterogeneous tooth block (410) is fixedly connected to the outer surface of the connecting column (411). A side of the sliding bar (405) away from the cam (402) is fixedly connected to a plurality of clamping columns (409) adapted to the heterogeneous tooth block (410), and the heterogeneous tooth block (410) is meshed with the clamping columns (409). The side of the sliding bar (405) away from the supporting plate (2) is fixedly connected to two symmetrical supporting plates (412).
2. The welding device for processing hydraulic power elements according to claim 1, characterized in that: The outer surface of the slider (306) is slidably connected to the inner wall of the mechanism groove (303), and the outer surface of the rotating rod (305) is rotationally connected to the inner wall of the mechanism groove (303).
3. The welding device for processing hydraulic power elements according to claim 1, characterized in that: The outer surface of the motor 1 (304) is fixedly connected to the outer surface of the fixing block (302).
4. The welding device for processing hydraulic power elements according to claim 1, characterized in that: The support plate (2) is provided with a slot (404) adapted to the slide bar (405), the outer surface of the slide bar (405) is slidably connected to the inner wall of the slot (404), the slot (404) is provided with a square slot (407) adapted to the second slider (406), the outer surface of the second slider (406) is slidably connected to the inner wall of the square slot (407).
5. The welding device for processing hydraulic power elements according to claim 1, characterized in that: The outer surface of the support plate (2) is fixedly connected to a fixing frame (413), the outer surface of the cam (402) is rotatably connected to the fixing frame (413), and the outer surface of the second motor (401) is fixedly connected to the outer surface of the fixing frame (413).
6. The welding device for processing hydraulic power elements according to claim 1, characterized in that: One end of the connecting column (411) away from the support plate (2) is fixedly connected to the outer surface of the fixing block (302), and the other side of the fixing block (302) close to the support plate (2) is rotatably connected to the support plate (2) via the fixing column.
