Automatic clamping device and die casting machining equipment
By using horizontal drive parts and anti-stup induction detection parts in the automatic clamping device to detect the clamping direction of the die casting parts, the problem of inaccurate clamping of die castings in the prior art is solved, and the accuracy and yield of casting processing are improved.
Patent Information
- Application Number
- CN202420926414.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing automatic fixtures are prone to reverse reversal during the die-casting assembly process, resulting in low machining accuracy and tool damage, affecting the processing yield of castings.
An automatic clamping device is designed, using horizontal drive parts, guide rail strips, clamping components and anti-dust sensing detection parts. By detecting the outer contour of the die-casting part, it is also used to control the movement of the bottom plate to ensure the die-casting part. 件的精准装夹。
It improves the accuracy of die-casting parts clamping, reduces processing errors, and improves the processing yield of die-casting parts by subsequent stations.
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Figure CN222154685U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of clamps and particularly to an automatic clamping device and die casting processing equipment. Background Art
[0002] In the production process of die castings, in order to improve the accuracy of die castings, it is necessary to perform fine machining and grinding operations on the surface of die castings. In the prior art, the die castings are generally fixed on a fixture, and the tool of the external device processes the die castings in the fixture, and the fixture plays a fixing role.
[0003] For example, the Chinese patent application number 202210378969.7 discloses an automatic fixture for CNC machining of aluminum alloy die castings, including a base, a clamping tube is provided on the top of the base, a spring is provided inside the clamping tube, a clamping column is provided on the top of the spring, support platforms are provided at both ends of the base, a conveyor belt is provided on the top of the support platform, mounting frames are provided on both sides of the conveyor belt, side platforms are provided on both sides of the clamping tube, lifting rods are provided at both ends of the side platform, a protective plate is provided on the top of the lifting rod, an electric slide rail is provided on the inner side of the protective plate, a cylinder is provided on the inner side of the electric slide rail, a clamping plate is provided at the end of the cylinder, and an infrared sensor is provided at the center of the clamping plate.
[0004] The above automatic clamp drives the clamps on both sides to move toward each other through the cylinder to clamp the die-casting between the two clamps, and then fix the die-casting, which is suitable for die-castings of different sizes. However, when the die-casting is placed between the two clamps, there is a situation where the die-casting is placed upside down. When the upside-down die-casting is clamped by the clamp and enters the next station, the tool is not accurate enough in processing the die-casting, which makes the processing accuracy of the die-casting low. At the same time, it is easy to cause the tool to process the position of the die-casting that does not need to be processed, which leads to the problem of tool damage.
[0005] Therefore, a clamping device is needed that can accurately clamp castings and improve the casting processing yield. Utility Model Content
[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide an automatic clamping device and die-casting processing equipment that can accurately clamp castings and improve the casting processing yield.
[0007] The purpose of this disclosure is achieved through the following technical solutions:
[0008] An automatic clamping device, comprising:
[0009] 14. The repairing kit of claim 13 wherein the two guide rails are, at least one of which is configured to be coupled to the chassis and the chassis is constructed so that the two guide rails can be easily moved along the chassis and the chassis can be easily moved.
[0010] In one embodiment, the foolproof sensing detection component includes a connecting plate and a sensor, the connecting plate is connected to the first clamping plate, and the sensor is installed on the connecting plate.
[0011] In one embodiment, there are multiple first positioning clamping grooves, multiple second positioning clamping grooves, and multiple sensors. The multiple first positioning clamping grooves and the multiple second positioning clamping grooves are arranged in a one-to-one correspondence. The multiple sensors are all located on the connecting plate, and each sensor is used to detect the clamping direction of the die-casting located in the first positioning clamping groove and the second clamping groove respectively.
[0012] In one embodiment, the base plate includes a base plate body, a sliding seat and a connecting seat, the connecting seat and the sliding seat are respectively connected to the bottom of the base plate body, the first clamping plate and the second clamping plate are installed on the top of the base plate body, the connecting seat is connected to the power output end of the horizontal driving member, the sliding seat is provided with a sliding guide groove, and the guide rail is embedded in the sliding guide groove so that the guide rail is slidably connected to the sliding seat.
[0013] In one embodiment, the base plate further includes a screw connection component, the base plate body is provided with a first screw connection hole, the sliding seat is provided with a second screw connection hole, and the screw connection component passes through the first screw connection hole and the second screw connection hole in sequence to screw the sliding seat and the base plate body.
[0014] In one embodiment, the connecting seat is connected to the edge of the base body.
[0015] In one embodiment, the connection seat is provided with an avoidance groove, the horizontal driving member has an output shaft and a clamping sleeve, the clamping sleeve is sleeved on the output shaft, the output shaft passes through the avoidance groove, and the clamping sleeve is clamped with the connection seat.
[0016] In one embodiment, the clamping sleeve includes a first clamping sleeve and a second clamping sleeve, the first clamping sleeve and the second clamping sleeve are both mounted on the output shaft, the distance between the first clamping sleeve and the second clamping sleeve forms a clamping gap, and the connecting seat is located in the clamping gap.
[0017] In one embodiment, the horizontal driving member is a motor.
[0018] A die-casting processing equipment comprises the automatic clamping device described in any one of the above embodiments.
[0019] Compared with the prior art, the present invention has at least the following advantages:
[0020] In the above-mentioned automatic clamping device, the power output end of the horizontal driving member is connected to the base plate, the first clamping plate and the second clamping plate are installed at the two ends of the top of the base plate, the external manipulator places the die-casting on the base plate, and the two ends are fixed by the first positioning clamping groove and the second positioning clamping groove, the anti-foolproofing sensing detection member is installed on the first clamping plate, and the anti-foolproofing sensing detection member determines whether the die-casting is installed upside down by detecting the outer contour of the die-casting. When the anti-foolproofing sensing detection member detects that the die-casting is installed upside down, the anti-foolproofing sensing detection member releases a signal to stop the horizontal driving member from working. Otherwise, the horizontal driving member works to make the die-casting move along the extension direction of the guide rail and then enter the next workstation, thereby improving the accuracy of the clamping of the die-casting and thereby improving the yield rate of the die-casting processing in the subsequent workstations. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of an automatic clamping device according to an embodiment;
[0023] Figure 2 for Figure 1 Another structural schematic diagram of the automatic clamping device shown;
[0024] Figure 3 for Figure 1 The partial enlarged schematic diagram of the automatic clamping device at position A shown;
[0025] Figure 4 for Figure 1 Another structural schematic diagram of the automatic clamping device shown;
[0026] Figure 5 for Figure 1 Another structural schematic diagram of the automatic clamping device shown. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present disclosure, the present disclosure will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present disclosure are given in the drawings. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present disclosure more thoroughly and comprehensively understood.
[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present disclosure. The terms used herein in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0030] The present invention provides an automatic clamping device, comprising a frame, a horizontal driving member, a guide rail and a clamping assembly, wherein the horizontal driving member and the guide rail are both installed on the frame, and the guide rail is arranged adjacent to the horizontal driving member. The automatic clamping device also includes an anti-foolproofing sensing detection member, and the clamping assembly includes a first clamping plate, a second clamping plate and a bottom plate, a power output end of the horizontal driving member is connected to the bottom plate, the first clamping plate and the second clamping plate are respectively installed at two ends of the bottom plate, the first clamping plate is provided with a first positioning clamping groove, the second clamping plate is provided with a second positioning clamping groove, the first positioning clamping groove and the second positioning clamping groove are correspondingly arranged, the first positioning clamping groove and the second positioning clamping groove are used together to clamp a die-casting, the bottom plate is slidably connected to the guide rail, the anti-foolproofing sensing detection member is installed on the first clamping plate, the anti-foolproofing sensing detection member is electrically connected to the horizontal driving member, and the anti-foolproofing sensing detection member is used to detect the clamping direction of the die-casting, so that the horizontal driving member drives the bottom plate to move along the extension direction of the guide rail.
[0031] In the above-mentioned automatic clamping device, the power output end of the horizontal driving member is connected to the base plate, the first clamping plate and the second clamping plate are installed at the two ends of the top of the base plate, the external manipulator places the die-casting on the base plate, and the two ends are fixed by the first positioning clamping groove and the second positioning clamping groove, the anti-foolproofing sensing detection member is installed on the first clamping plate, and the anti-foolproofing sensing detection member determines whether the die-casting is installed upside down by detecting the outer contour of the die-casting. When the anti-foolproofing sensing detection member detects that the die-casting is installed upside down, the anti-foolproofing sensing detection member releases a signal to stop the horizontal driving member from working. Otherwise, the horizontal driving member works to make the die-casting move along the extension direction of the guide rail and then enter the next workstation, thereby improving the accuracy of the clamping of the die-casting and thereby improving the yield rate of the die-casting processing in the subsequent workstations.
[0032] In order to better understand the technical solutions and beneficial effects of the present invention, the present invention is further described in detail below in conjunction with specific embodiments:
[0033] like Figure 1 , Figure 2 and Figure 4As shown, an automatic clamping device 10 of an embodiment includes a frame 100, a horizontal driving member 200, a guide bar 300 and a clamping assembly 400. The horizontal driving member 200 and the guide bar 300 are both installed on the frame 100, and the guide bar 300 is arranged adjacent to the horizontal driving member 200. Further, the automatic clamping device 10 also includes an anti-foolproofing induction detection member 500, and the clamping assembly 400 includes a first clamping plate 410, a second clamping plate 420 and a bottom plate 430. The power output end of the horizontal driving member 200 is connected to the bottom plate 430. The first clamping plate 410 and the second clamping plate 420 are respectively installed at both ends of the bottom plate 430. The first clamping plate 410 is provided with a first positioning clamping groove 411, and the second clamping plate 420 is provided with a second positioning clamping groove 421. The first positioning clamping groove 411 and the second positioning clamping groove 421 are arranged correspondingly. Specifically, The notch of the first positioning clamping groove 411 is arranged opposite to the notch of the second positioning clamping groove 421, and the first positioning clamping groove 411 and the second positioning clamping groove 421 are used together to clamp the die-casting. The bottom plate 430 is slidably connected to the guide bar 300, and the anti-foolproofing sensing detection component 500 is installed on the first clamping plate 410. The anti-foolproofing sensing detection component 500 is electrically connected to the horizontal driving component 200, and the anti-foolproofing sensing detection component 500 is used to detect the clamping direction of the die-casting so that the horizontal driving component 200 drives the bottom plate 430 to move along the extension direction of the guide bar 300.
[0034] In this embodiment, there are two guide rails 300, and the horizontal driving member 200 is located between the two guide rails 300. The horizontal driving member 200 drives the bottom plate 430 to move along the extension direction of the guide rails 300, thereby driving the die-casting on the bottom plate 430 to move. The first clamping plate 410 and the second clamping plate 420 are respectively located at the two ends of the top of the bottom plate 430, and the first positioning clamping groove 411 and the second positioning clamping groove 421 are used together to clamp and position the die-casting, so that the die-casting is fixed between the first clamping plate 410 and the second clamping plate 420. Further, the foolproof sensing detection member 500 is installed on the first clamping plate 410. The foolproof sensing detection member 500 detects the side of the die-casting close to the first clamping plate 410, and because the outer contours of the two sides of the die-casting are inconsistent, it can detect whether the die-casting is installed upside down. When the external equipment robot fixes the die-casting on the first clamping plate 410 and the second clamping plate 420, if the anti-foolproof sensing detection component 500 detects that the die-casting is installed upside down, the anti-foolproof sensing detection component 500 releases a signal to the horizontal driving component 200, and controls the horizontal driving component 200 to stop working, and manually adjusts the die-casting; on the contrary, if the die-casting is installed correctly, the anti-foolproof sensing detection component 500 releases a signal to control the horizontal driving component 200 to work, and then transports the die-casting to the next workstation.
[0035] It should be noted that the method of detecting the outer contour of the die-casting by the anti-foolproof sensing detection component 500 and the control method of controlling the movement of the horizontal driving component 200 are both prior arts and are not within the protection scope of this application. This application only protects the structure and position connection relationship of the device.
[0036] In the above-mentioned automatic clamping device 10, the power output end of the horizontal driving member 200 is connected to the base plate 430, the first clamping plate 410 and the second clamping plate 420 are installed at the two ends of the top of the base plate 430, and the external manipulator places the die-casting on the base plate 430, and the two ends are fixed by the first positioning clamping groove 411 and the second positioning clamping groove 421. The anti-foolproofing sensing detection member 500 is installed on the first clamping plate 410. The anti-foolproofing sensing detection member 500 detects the outer contour of the die-casting to determine whether the die-casting is installed upside down. When the anti-foolproofing sensing detection member 500 detects that the die-casting is installed upside down, the anti-foolproofing sensing detection member 500 releases a signal to stop the horizontal driving member 200. Otherwise, the horizontal driving member 200 works to move the die-casting along the extension direction of the guide bar 300, and then enters the next workstation, thereby improving the accuracy of the clamping of the die-casting, and thereby improving the yield rate of the die-casting processing in the subsequent workstations.
[0037] like Figure 4 As shown, in one embodiment, the foolproof inductive detection member 500 includes a connecting plate 510 and a sensor 520, wherein the connecting plate 510 is connected to the first clamping plate 410, and the sensor 520 is mounted on the connecting plate 510. In this embodiment, the sensor 520 is a contour sensor 520, so as to detect the contour of the die casting near the first clamping plate 410, and then determine whether the die casting is installed upside down.
[0038] like Figure 4 As shown, in one embodiment, the number of the first positioning clamping grooves 411 is multiple, the number of the second positioning clamping grooves 421 is multiple, the number of the sensors 520 is multiple, the multiple first positioning clamping grooves 411 and the multiple second positioning clamping grooves 421 are arranged one by one, the multiple sensors 520 are all located on the connecting plate 510, and each of the sensors 520 is used to detect the clamping direction of the die-castings located in the first positioning clamping grooves 411 and the second clamping grooves. It can be understood that the first clamping plate 410 is provided with multiple first positioning clamping grooves 411, the second clamping plate 420 is provided with multiple second positioning clamping grooves 421, the multiple sensors 520 are all located on the connecting plate 510, and each sensor 520 is used to detect the die-castings in the corresponding first positioning clamping grooves 411 and the second positioning clamping grooves 421, that is, the manipulator can grab multiple die-castings into the clamping assembly 400 at the same time, and judge whether the clamping is correct through multiple sensors 520, thereby improving production efficiency.
[0039] like Figure 5As shown, in one embodiment, the bottom plate 430 includes a bottom plate body 431, a sliding seat 432 and a connecting seat 433, the connecting seat 433 and the sliding seat 432 are respectively connected to the bottom of the bottom plate body 431, the first clamping plate 410 and the second clamping plate 420 are installed on the top of the bottom plate body 431, the connecting seat 433 is connected to the power output end of the horizontal driving member 200, the sliding seat 432 is provided with a sliding guide groove 432a, and the guide rail 300 is embedded in the sliding guide groove 432a so that the guide rail 300 is slidably connected with the sliding seat 432. It can be understood that when the power output end of the horizontal driving member 200 is working, the connecting seat 433 is driven to move, thereby driving the bottom plate body 431 and the sliding seat 432 to move, and the guide rail 300 and the sliding guide groove 432a cooperate with each other to play a guiding role.
[0040] In one embodiment, the bottom plate further comprises a screw connection member, the bottom plate body is provided with a first screw connection hole, the sliding seat is provided with a second screw connection hole, and the screw connection member passes through the first screw connection hole and the second screw connection hole in sequence, so that the sliding seat is screwed to the bottom plate body. In this embodiment, the screw connection member is a screw, and the bottom plate body and the sliding seat are fixed by the screw.
[0041] like Figure 5 As shown, in one embodiment, the connecting seat 433 is connected to the edge of the base body 431 so that the output end of the horizontal driving member 200 can better push the base body 431 to move.
[0042] like Figure 2 , Figure 3 and Figure 5 As shown, in one embodiment, the connecting seat 433 is provided with a position-avoiding groove 433a, and the horizontal driving member 200 has an output shaft 210 and a clamping sleeve 220, the clamping sleeve 220 is sleeved on the output shaft 210, the output shaft 210 passes through the position-avoiding groove 433a, and the clamping sleeve 220 is clamped with the connecting seat 433. It can be understood that the horizontal driving member 200 also includes a horizontal driving motor arranged on the frame, and the motor telescopic rod of the horizontal driving motor is the output shaft 210. When the horizontal driving member 200 is working, the output shaft 210 telescopically moves and drives the clamping sleeve 220 to move accordingly, and because the clamping sleeve 220 is clamped with the connecting seat 433, the connecting seat 433 moves together.
[0043] like Figure 3As shown, in one embodiment, the clamping sleeve 220 includes a first clamping sleeve 221 and a second clamping sleeve 222, the first clamping sleeve 221 and the second clamping sleeve 222, the first clamping sleeve 221 and the second clamping sleeve 222 are both sleeved on the output shaft 210, and the distance between the first clamping sleeve 221 and the second clamping sleeve 222 forms a clamping gap, and the connecting seat 433 is located in the clamping gap. In this embodiment, the connecting seat 433 is clamped by the first clamping sleeve 221 and the second clamping sleeve 222, so that the output shaft 210 telescopic movement drives the connecting seat 433 to move together.
[0044] In one embodiment, the horizontal driving member 200 is a motor. In other embodiments, the horizontal driving member 200 can also be a cylinder.
[0045] The present application also provides a die-casting processing equipment, comprising the automatic clamping device 10 described in any of the above embodiments.
[0046] Compared with the prior art, the present invention has at least the following advantages:
[0047] In the above-mentioned automatic clamping device 10, the power output end of the horizontal driving member 200 is connected to the base plate 430, the first clamping plate 410 and the second clamping plate 420 are installed at the two ends of the top of the base plate 430, and the external manipulator places the die-casting on the base plate 430, and the two ends are fixed by the first positioning clamping groove 411 and the second positioning clamping groove 421. The anti-foolproofing sensing detection member 500 is installed on the first clamping plate 410. The anti-foolproofing sensing detection member 500 detects the outer contour of the die-casting to determine whether the die-casting is installed upside down. When the anti-foolproofing sensing detection member 500 detects that the die-casting is installed upside down, the anti-foolproofing sensing detection member 500 releases a signal to stop the horizontal driving member 200. Otherwise, the horizontal driving member 200 works to move the die-casting along the extension direction of the guide bar 300, and then enters the next workstation, thereby improving the accuracy of the clamping of the die-casting, and thereby improving the yield rate of the die-casting processing in the subsequent workstations.
[0048] The above-mentioned embodiments only express several implementation methods of the present disclosure, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the protection scope of the patent of the present disclosure shall be based on the attached claims.
Claims
1. An automatic clamping device, comprising a frame, a horizontal driving member, a guide rail and a clamping assembly, wherein the horizontal driving member and the guide rail are both mounted on the frame, and the guide rail is arranged adjacent to the horizontal driving member, characterized in that: The automatic clamping device also includes an anti-foolproof sensing detection component, the clamping assembly includes a first clamping plate, a second clamping plate and a base plate, the power output end of the horizontal driving component is connected to the base plate, the first clamping plate and the second clamping plate are respectively installed at both ends of the base plate, the first clamping plate is provided with a first positioning clamping groove, the second clamping plate is provided with a second positioning clamping groove, the first positioning clamping groove and the second positioning clamping groove are correspondingly arranged, the first positioning clamping groove and the second positioning clamping groove are used together to clamp the die casting, the base plate is slidably connected to the guide rail, the anti-foolproof sensing detection component is installed on the first clamping plate, the anti-foolproof sensing detection component is electrically connected to the horizontal driving component, and the anti-foolproof sensing detection component is used to detect the clamping direction of the die casting, so that the horizontal driving component drives the base plate to move along the extension direction of the guide rail.
2. The automatic clamping device according to claim 1, characterized in that: The foolproof induction detection component includes a connecting plate and a sensor. The connecting plate is connected to the first clamping plate, and the sensor is installed on the connecting plate.
3. The automatic clamping device according to claim 2, characterized in that: There are multiple first positioning clamping grooves, multiple second positioning clamping grooves, and multiple sensors. The multiple first positioning clamping grooves and the multiple second positioning clamping grooves are arranged in a one-to-one correspondence. The multiple sensors are all located on the connecting plate, and each of the sensors is used to detect the clamping direction of the die-casting located in the corresponding first positioning clamping groove and the second clamping groove.
4. The automatic clamping device according to claim 1, characterized in that: The base plate includes a base plate body, a sliding seat and a connecting seat, the connecting seat and the sliding seat are respectively connected to the bottom of the base plate body, the first clamping plate and the second clamping plate are installed on the top of the base plate body, the connecting seat is connected to the power output end of the horizontal driving member, the sliding seat is provided with a sliding guide groove, and the guide rail is embedded in the sliding guide groove so that the guide rail is slidably connected to the sliding seat.
5. The automatic clamping device according to claim 4, characterized in that: The base plate further comprises a screw connection member, the base plate body is provided with a first screw connection hole, the sliding seat is provided with a second screw connection hole, and the screw connection member passes through the first screw connection hole and the second screw connection hole in sequence to enable the sliding seat to be screwed with the base plate body.
6. The automatic clamping device according to claim 4, characterized in that: The connecting seat is connected to the edge of the bottom plate body.
7. The automatic clamping device according to claim 4, characterized in that: The connecting seat is provided with a position-avoiding groove, and the horizontal driving member has an output shaft and a clamping sleeve, the clamping sleeve is sleeved on the output shaft, the output shaft passes through the position-avoiding groove, and the clamping sleeve is clamped with the connecting seat.
8. The automatic clamping device according to claim 7, characterized in that: The clamping sleeve includes a first clamping sleeve and a second clamping sleeve, and the first clamping sleeve and the second clamping sleeve are both sleeved on the output shaft. The distance between the first clamping sleeve and the second clamping sleeve forms a clamping gap, and the connecting seat is located in the clamping gap.
9. The automatic clamping device according to claim 1, characterized in that: The horizontal driving member is a motor.
10. A die casting processing equipment, characterized in that: An automatic clamping device comprising any one of claims 1 to 9.
Citation Information
Patent Citations
An automatic fixture for CNC machining of aluminum alloy die-casting parts
CN114700782B
