Derusting and polishing device for ocean engineering steel wire rope production

Abstract

The utility model discloses a derusting and polishing device for ocean engineering steel wire rope production, which belongs to the technical field of steel wire rope production and comprises a polishing table and a derusting and polishing mechanism arranged on the polishing table. The two motors are horizontally installed on one side support, the inner supporting shafts are coaxially connected with output shafts of the two motors correspondingly, the two inner supporting shafts are coaxially sleeved with the polishing wheels correspondingly, a plurality of rust removing grooves distributed at equal intervals are formed in the polishing wheels, and the positions of the rust removing grooves in the two polishing wheels correspond to each other one by one; the two polishing wheels act together, and friction rust removal polishing treatment can be conducted on a plurality of steel wire ropes used for ocean engineering. According to the derusting and polishing device for ocean engineering steel wire rope production, residual chippings in the derusting groove are automatically cleaned, so that the derusting and polishing device can continuously conduct derusting and polishing treatment, and the influence of the residual chippings on the subsequent derusting and polishing effect is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire rope production, in particular to a rust removal and polishing device for marine engineering steel wire rope production. Background Art

[0002] Marine engineering refers to new construction, reconstruction and expansion projects that are aimed at developing, utilizing, protecting and restoring marine resources, and the main part of the project is located on the seaward side of the coastline. In marine engineering work, wire ropes are needed for many daily tasks, such as lifting and transporting facilities and cargo.

[0003] In the process of realizing the utility model, the inventor found that there are at least the following problems in the technology: after the existing steel wire rope is produced, it is easy to rust on its surface because the storage environment may be relatively humid, so it is necessary to use a rust removal and polishing device for treatment. In the current rust removal and polishing device, during the rust removal process, rusty debris will continue to remain on the polishing wheel of the device, thereby affecting the subsequent rust removal and polishing effect of the polishing wheel.

[0004] To this end, we proposed a rust removal and polishing device for marine engineering wire rope production to solve the above problems. Utility Model Content

[0005] The main purpose of the utility model is to provide a rust removal and polishing device for marine engineering wire rope production, which can automatically clean the residual debris in the rust removal tank, so that the device can continuously perform rust removal and polishing treatment, reducing the influence of residual debris on subsequent rust removal and polishing effects, and can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A rust removal and polishing device for producing marine engineering wire ropes, comprising a polishing table and a rust removal and polishing mechanism arranged on the polishing table, side supports are symmetrically welded on both sides of the top wall of the polishing table, the rust removal and polishing mechanism comprises two motors horizontally mounted on one of the side supports, inner support shafts coaxially connected to the output shafts of the two motors respectively, and polishing wheels coaxially sleeved on the two inner support shafts respectively, a plurality of rust removal grooves distributed at equal intervals are formed on the polishing wheel, and the positions of the rust removal grooves on the two polishing wheels correspond to each other, so that the two polishing wheels act together to perform friction rust removal and polishing treatment on a plurality of marine engineering wire ropes;

[0008] A storage box is fixed above the polishing table, wherein a pump body is fixedly installed on the storage box, an input pipe and an output pipe are connected to the pump body, wherein the end of the input pipe away from the pump body passes through the storage box and extends into the bottom of the inner cavity of the storage box, and the end of the output pipe away from the pump body is connected to a water collecting tank, wherein the bottom of the water collecting tank is connected to a plurality of nozzles distributed at equal intervals, and the rusty debris remaining in the rust removal grooves on the two polishing wheels are automatically flushed through the plurality of nozzles, and the water collecting tank is located directly above the polishing wheel.

[0009] Preferably, a debris collection groove is formed on the polishing table and runs through the top and bottom walls thereof, and slopes are provided on both sides of the debris collection groove; the debris containing rust and wastewater for washing the debris falling from the two polishing wheels can be received through the debris collection groove.

[0010] Preferably, the two inner support shafts are located between the two side support seats, and the two ends of the inner support shafts are rotatably connected to the two side support seats respectively, so that the two inner support shafts can operate stably.

[0011] Preferably, a mounting frame is provided above the polishing table, wherein support rods are welded to the four corners of the bottom wall of the mounting frame, and the four support rods are respectively welded to two side supports, and the storage box is installed on one side of the top wall of the mounting frame; thereby, the storage box structure remains stable, wherein the output pipe passes through the mounting frame and is connected to the water collecting tank.

[0012] Preferably, an external pipe is connected to one side of the top wall of the storage box; cleaning liquid can be added to the storage box through the external pipe, and the cleaning liquid can be purified water.

[0013] Preferably, positioning blocks are welded at both ends of the water collecting tank, and the two positioning blocks are welded to the bottom wall of the mounting frame, so that the structure of the water collecting tank remains stable.

[0014] In summary, the technical effects and advantages of the utility model are as follows:

[0015] The rust removal and polishing device for offshore engineering wire rope production can remove rust and polish multiple wire ropes at the same time by operating two motors. When a lot of debris remains on the polishing wheel, the pump body can be driven to extract the cleaning liquid (pure water is optional) in the storage tank and spray it into different rust removal tanks through the nozzle under the water collecting tank. The residual debris in the rust removal tank is automatically cleaned, so that the device can continuously perform rust removal and polishing, reducing the influence of residual debris on subsequent rust removal and polishing effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model from the first viewing angle;

[0017] Figure 2 It is a structural schematic diagram of the second viewing angle of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the utility model from a third viewing angle.

[0019] In the figure: 1. polishing table; 2. debris collection tank; 3. side support; 4. motor; 5. inner support shaft; 6. polishing wheel; 7. rust removal tank; 8. support rod; 9. mounting frame; 10. storage box; 11. external pipe; 12. pump body; 13. input pipe; 14. output pipe; 15. water collection tank; 16. nozzle; 17. positioning block. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-Figure 3 A rust removal and polishing device for producing marine engineering wire ropes, comprising a polishing table 1 and a rust removal and polishing mechanism arranged on the polishing table 1, a debris collection groove 2 penetrating the top wall and the bottom wall of the polishing table 1 is formed, and slopes are arranged on both sides of the debris collection groove 2, through which rust-containing debris and sewage for washing debris falling from two polishing wheels 6 can be received, and side supports 3 are symmetrically welded on both sides of the top wall of the polishing table 1;

[0022] The rust removal and polishing mechanism comprises two motors 4 horizontally mounted on one of the side supports 3, inner support shafts 5 coaxially connected to the output shafts of the two motors 4, and polishing wheels 6 coaxially sleeved on the two inner support shafts 5, the two inner support shafts 5 are both located between the two side supports 3, and the two ends of the inner support shafts 5 are rotatably connected to the two side supports 3, so that the two inner support shafts 5 can operate stably, and a plurality of rust removal grooves 7 with equal spacing are formed on the polishing wheel 6, and the positions of the rust removal grooves 7 on the two polishing wheels 6 correspond to each other, so that the two polishing wheels 6 work together to perform friction rust removal and polishing treatment on multiple steel wire ropes used in marine engineering;

[0023] A storage box 10 is fixed above the polishing table 1, and a mounting frame 9 is provided above the polishing table 1, wherein four corners of the bottom wall of the mounting frame 9 are welded with support rods 8, and the four support rods 8 are respectively welded to two side supports 3, and the storage box 10 is installed on one side of the top wall of the mounting frame 9, so that the structure of the storage box 10 remains stable, and an external pipe 11 is connected to one side of the top wall of the storage box 10, and a cleaning liquid can be added to the storage box 10 through the external pipe 11. The cleaning liquid can be selected from pure water, wherein a pump body 12 is fixedly installed on the storage box 10, and an input pipe 13 and an output pipe 14 are connected to the pump body 12, and the output pipe 14 passes through the mounting frame 9 and is connected to the water collecting tank 15;

[0024] The end of the input pipe 13 away from the pump body 12 passes through the storage box 10 and extends into the bottom of the inner cavity of the storage box 10, and the end of the output pipe 14 away from the pump body 12 is connected to a water collecting tank 15, wherein the bottom of the water collecting tank 15 is connected to a plurality of equally spaced nozzles 16, and the rusty debris remaining in the rust removal grooves 7 on the two polishing wheels 6 are automatically flushed through the plurality of nozzles 16. The water collecting tank 15 is located directly above the polishing wheel 6, and positioning blocks 17 are welded at both ends of the water collecting tank 15, and the two positioning blocks 17 are welded to the bottom wall of the mounting frame 9, so that the structure of the water collecting tank 15 remains stable.

[0025] The rust removal and polishing device for marine engineering wire rope production: when in use, firstly add a sufficient amount of cleaning liquid into the storage box 10 through the external pipe 11, and then allow a plurality of marine engineering wire ropes to horizontally pass through the rust removal groove 7 between the two polishing wheels 6, and one wire rope is passed through a group of rust removal grooves 7 (the rust removal grooves 7 vertically arranged on the two polishing wheels 6). The wire rope should be kept as stable and uniform as possible during the transportation process; drive the two motors 4 to drive the two inner support shafts 5 and the two polishing wheels 6 to rotate at high speed, and then the incoming wire ropes can be polished. The steel wire rope is put into a group of rust removal grooves 7 for rust removal and polishing, and the rusty debris on the surface of the steel wire rope is scraped off and polished, and the rusty debris will fall into the debris collecting groove 2; when there are more debris remaining in the rust removal groove 7, the pump body 12 can be used to operate the input pipe 13 to extract the cleaning liquid in the storage box 10, so that the cleaning liquid is sent to the water collecting tank 15 through the output pipe 14 and then sprayed downward from multiple nozzles 16 to clean the rust removal grooves 7 on the two polishing wheels 6, flush away the rusty debris, and the sewage is also discharged from the debris collecting groove 2.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rust removal and polishing device for producing marine engineering wire ropes, comprising a polishing table (1) and a rust removal and polishing mechanism arranged on the polishing table (1), characterized in that: Side supports (3) are symmetrically welded on both sides of the top wall of the polishing table (1), and the rust removal and polishing mechanism comprises two motors (4) horizontally mounted on one of the side supports (3), inner support shafts (5) coaxially connected to the output shafts of the two motors (4), and polishing wheels (6) coaxially sleeved on the two inner support shafts (5), wherein a plurality of rust removal grooves (7) distributed at equal intervals are formed on the polishing wheel (6), and the positions of the rust removal grooves (7) on the two polishing wheels (6) correspond to each other one by one; A storage box (10) is fixed above the polishing table (1), wherein a pump body (12) is fixedly mounted on the storage box (10), and an input pipe (13) and an output pipe (14) are connected to the pump body (12), wherein the end of the input pipe (13) away from the pump body (12) passes through the storage box (10) and extends into the bottom of the inner cavity of the storage box (10), and the end of the output pipe (14) away from the pump body (12) is connected to a water collecting tank (15), wherein the bottom of the water collecting tank (15) is connected to a plurality of nozzles (16) distributed at equal intervals.

2. A rust removal and polishing device for marine engineering wire rope production according to claim 1, characterized in that: The polishing table (1) is provided with a debris collection groove (2) penetrating the top wall and the bottom wall thereof, and slopes are provided on both sides of the interior of the debris collection groove (2).

3. The rust removal and polishing device for producing marine engineering wire ropes according to claim 1 is characterized in that: The two inner support shafts (5) are both located between the two side support seats (3), and the two ends of the inner support shaft (5) are respectively rotatably connected to the two side support seats (3).

4. The rust removal and polishing device for producing marine engineering wire ropes according to claim 1 is characterized in that: A mounting frame (9) is provided above the polishing table (1), wherein support rods (8) are welded to the four corners of the bottom wall of the mounting frame (9), and the four support rods (8) are respectively welded to two side supports (3), and the storage box (10) is installed on one side of the top wall of the mounting frame (9).

5. A rust removal and polishing device for producing marine engineering steel wire ropes according to claim 4, characterized in that: One side of the top wall of the storage box (10) is connected to an external pipe (11).

6. A rust removal and polishing device for producing marine engineering wire ropes according to claim 5, characterized in that: Positioning blocks (17) are welded to both ends of the water collecting tank (15), and the two positioning blocks (17) are welded to the bottom wall of the mounting frame (9).

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