Building material cutting device
By designing a building material cutting device including a processing rack, a filter box and a telescopic motor, the problem that the filter device during the stone cutting process in the prior art cannot meet the large-scale cutting needs, and the rapid filtration of coolant is achieved, reducing the The weight and cost of the device ensure the stable operation of the equipment.
Patent Information
- Application Number
- CN202420473717.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing filtration device during the cutting process of stone cannot meet the coolant requirements during large-scale cutting, resulting in slow filtration. Usually, the amount of coolant or the filtering device needs to be increased, which increases weight and cost.
A building material cutting device was designed, using processing frames and drive motors, drainage pipes, filter boxes, telescopic motors, lifting rods, piston plates, water collection tanks, pumps and other components to achieve rapid use of stainless steel filter mesh and glass fiber filter layer Filtration, use a microcontroller to control the alternate working of the filter box to ensure efficient filtration of the coolant.
It realizes rapid filtration of coolant during the stone cutting process, reduces the weight and cost of the device, extends the service life of the equipment, and ensures the stable operation of the cooling system.
Smart Images
Figure CN222156091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material cutting, in particular to a building material cutting device. Background Art
[0002] Building material cutting devices are equipment used to cut various building materials, including but not limited to concrete, stone, brick, metal, wood, etc. Stone cutting is an important part of the construction and stone processing industry. It involves cutting large pieces of stone into the required size and shape. In the process of mechanical stone cutting, cooling water is often required to cool the saw blade. When using cooling water, it is necessary to filter the cooling water, mainly to remove impurities in the water. Filtering can ensure that the cooling water is clean, improve heat exchange efficiency, reduce equipment wear, extend equipment life, and ensure the stable operation of the cooling system.
[0003] However, the existing filtration process in stone cutting is usually slow, and the filtering device often cannot meet the coolant demand during large-scale cutting. In order to ensure the normal use of the coolant, the amount of coolant is often increased or the filtering device is enlarged, which increases the weight and cost of the device. Utility Model Content
[0004] In view of the above problems, the purpose of the utility model is to provide a building material cutting device to solve the problem that the filtration in the existing stone cutting process is usually slow, and the filtering device often cannot meet the coolant demand during large-scale cutting. In order to ensure the normal use of the coolant, the amount of coolant is often increased or the filtering device is enlarged, which increases the weight and cost of the device.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows: a building material cutting device, including a processing frame and a driving motor, a drainage pipe is connected to the bottom of the processing frame, and the bottom end of the drainage pipe is connected to a filter box, a stainless steel filter screen and a glass fiber filter layer are installed in sequence inside the filter box, a telescopic motor is installed on the top of the filter box, and a lifting rod is connected to the top of the telescopic motor, a piston plate is installed below the lifting rod, a water collecting box is welded on the outside of the filter box, and a water pump is installed above the water collecting box, and the output of the water pump The output end is connected to a cooling water pipe, a mounting frame is installed on the outer side of the processing frame, and a driving motor 2 is installed below the mounting frame, a cutting saw blade is installed at the output end of the driving motor 2, the driving motor 1 is installed on the outer side of the processing frame, and a sliding screw is connected to the output end of the driving motor 1, a slider 1 is installed on the sliding screw, and a clamping seat is connected to the inner side of the slider 1, a servo motor is installed on the outer side of the clamping seat, and a bidirectional screw is installed at the output end of the servo motor, a slider 2 is installed on the bidirectional screw, and a clamping plate is welded above the slider 2.
[0006] The beneficial effects of the utility model are as follows: the coolant generated during cutting enters the interior of the filter box through the drainage pipe, and then enters the interior of the water collecting box after being filtered. During the filtering process, a telescopic motor arranged above the filter box drives the lifting rod and the piston plate to rise or fall. After a period of use, the filter box is controlled to work alternately through an external single-chip microcomputer. After the filter box is alternated, the coolant continues to flow into the interior of the filter box, so that the filter box after the alternation can filter the coolant reliably and quickly.
[0007] To facilitate the sliding of the clamping seat:
[0008] As a further improvement of the above technical solution: the clamping seat and the processing frame are arranged parallel to each other.
[0009] The beneficial effect of this improvement is that the parallel arrangement can make the clamping seat slide smoothly and reliably under the drive of the slider.
[0010] To facilitate the sliding of the clamping plate:
[0011] As a further improvement of the above technical solution: slide rails are installed at equal intervals at the connection between the clamping plate and the processing frame, and the number of the clamping plates is two.
[0012] The beneficial effect of this improvement is that the two clamping plates can clamp the stone under the drive of the servo motor and the bidirectional screw rod, and the friction force of the clamping plates when sliding can be effectively reduced by installing the slide rails at equal intervals.
[0013] To control the filter box to work alternately:
[0014] As a further improvement of the above technical solution: a lifting and mounting structure is formed between the lifting rod and the filter box through a telescopic motor.
[0015] The beneficial effect of this improvement is: the telescopic motor arranged above the filter box pushes the lifting rod and the piston plate to rise, and the other telescopic motor drives the lifting rod and the piston plate to descend. The descending piston plate can block the connecting hole opened on the top of the filter box, so as to facilitate the alternating operation of the filter boxes.
[0016] To facilitate cleaning of the filter box:
[0017] As a further improvement of the above technical solution: a drain valve is installed at the bottom of the filter box, and the number of filter boxes is two.
[0018] The beneficial effect of this improvement is that after filtering for a period of time, the sewage valve below the filter box is opened to clean the impurities filtered inside the filter box.
[0019] To facilitate the coolant to enter the filter box:
[0020] As a further improvement of the above technical solution: drainage holes are provided at equal intervals on the top of the processing frame.
[0021] The beneficial effect of this improvement is that the cooling water can be easily passed through the drainage pipe at the bottom of the processing frame into the interior of the filter box through the drainage through hole.
[0022] To facilitate the filtered coolant to enter the water tank:
[0023] As a further improvement of the above technical solution: a connecting hole is provided at the top of the connection between the filter box and the water collecting box.
[0024] The beneficial effect of this improvement is that the connecting hole can facilitate the coolant to enter the water collecting box after being filtered through the stainless steel filter mesh and the glass fiber filter layer inside the filter box, thereby facilitating the subsequent use of the coolant.
[0025] To facilitate the movement of the clamping seat:
[0026] As a further improvement of the above technical solution: the slider 1 and the clamping seat are connected by welding.
[0027] The beneficial effect of this improvement is that the welding connection can make the clamping seat move reliably and smoothly under the push of the slider. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall main structure.
[0029] Figure 2 It is a schematic diagram of the overall right view structure.
[0030] Figure 3 It is a schematic diagram of the overall structure from a top view.
[0031] Figure 4 It is a schematic diagram of the axonometric structure of the lifting rod and the piston plate.
[0032] Figure 5 for Figure 3 Enlarged structural diagram at A in the middle.
[0033] In the figure: 1. Processing rack; 11. Drain pipe; 12. Filter box; 13. Stainless steel filter; 14. Glass fiber filter layer; 15. Telescopic motor; 16. Lifting rod; 17. Piston plate; 2. Drive motor 1; 21. Sliding screw; 22. Slider 1; 3. Clamping seat; 31. Servo motor; 32. Bidirectional screw; 33. Slider 2; 34. Clamping plate; 4. Water collecting tank; 41. Water pump; 42. Cooling water pipe; 5. Mounting rack; 51. Drive motor 2; 52. Cutting saw blade. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0035] like Figure 1-5As shown, a building material cutting device includes a processing frame 1 and a driving motor 2, a drainage pipe 11 is connected to the bottom of the processing frame 1, and a filter box 12 is connected to the bottom of the drainage pipe 11, a stainless steel filter screen 13 and a glass fiber filter layer 14 are installed in sequence inside the filter box 12, a telescopic motor 15 is installed on the top of the filter box 12, and a lifting rod 16 is connected to the top of the telescopic motor 15, a piston plate 17 is installed below the lifting rod 16, a water collecting box 4 is welded to the outside of the filter box 12, and a water pump 41 is installed above the water collecting box 4, and a cooling water pipe 42 is connected to the output end of the water pump 41, a mounting frame 5 is installed on the outside of the processing frame 1, and a A driving motor 2 51 is provided, and a cutting saw blade 52 is installed at the output end of the driving motor 2. The driving motor 1 2 is installed on the outside of the processing frame 1, and a sliding screw 21 is connected to the output end of the driving motor 2. A slider 22 is installed on the sliding screw 21, and a clamping seat 3 is connected to the inner side of the slider 22. A servo motor 31 is installed on the outer side of the clamping seat 3, and a bidirectional screw 32 is installed at the output end of the servo motor 31. A slider 2 33 is installed on the bidirectional screw 32, and a clamping plate 34 is welded above the slider 2 33. The coolant generated during cutting enters the interior of the filter box 12 through the drainage pipe 11 and is filtered and then enters the interior of the water collecting box 4. During the filtering process, a filter box 12 is provided above the filter box 12. The telescopic motor 15 pushes the lifting rod 16 and the piston plate 17 to rise or fall. After a period of use, the filter box 12 is controlled by an external single-chip microcomputer to work alternately. After the filter box 12 is alternated, the coolant continues to flow into the interior of the filter box 12, so that the filter box 12 after the alternation can filter the coolant reliably and quickly. The clamping seat 3 and the processing frame 1 are arranged in parallel with each other. The parallel arrangement can make the clamping seat 3 slide smoothly and reliably under the drive of the slider 22. The connection between the clamping plate 34 and the processing frame 1 is evenly spaced with slide rails, and the number of the clamping plates 34 is two. The two clamping plates 34 can clamp the stone under the drive of the servo motor 31 and the bidirectional screw rod 32, and the slide rails installed at equal intervals can be used. In order to effectively reduce the friction force when the clamping plate 34 slides, the lifting rod 16 and the filter box 12 form a lifting installation structure through the telescopic motor 15. The telescopic motor 15 arranged above the filter box 12 pushes the lifting rod 16 and the piston plate 17 to rise, and the other telescopic motor 15 drives the lifting rod 16 and the piston plate 17 to descend. The descending piston plate 17 can block the connecting hole opened on the top of the filter box 12, so as to facilitate the alternating operation of the filter box 12. A drain valve is installed at the bottom of the filter box 12, and the number of filter boxes 12 is two. After filtering for a period of time, the drain valve under the filter box 12 is opened to clean the impurities filtered inside the filter box 12. The top of the processing frame 1 is provided with drainage holes at equal intervals.The drainage through hole can facilitate cooling water to enter the interior of the filter box 12 through the drainage pipe 11 at the bottom of the processing frame 1. A connecting hole is set at the top of the connection between the filter box 12 and the water collecting box 4. Through the connecting hole, the coolant can enter the interior of the water collecting box 4 after being filtered by the stainless steel filter screen 13 and the glass fiber filter layer 14 inside the filter box 12, which is convenient for the subsequent use of the coolant. The slider 22 and the clamping seat 3 are welded, and the welding connection can make the clamping seat 3 move reliably and smoothly under the push of the slider 22.
[0036] The working principle of the utility model is as follows: when using the device, the stone is placed above the processing frame 1, and the servo motor 31 drives the slider 2 33 and the clamping plate 34 to slide through the bidirectional screw rod 32, and the clamping plate 34 moves toward the stone. In this way, the stone can be clamped. After the clamping is completed, the driving motor 1 2 drives the slider 1 22 and the clamping seat 3 to slide through the sliding screw rod 21, and the stone can be pushed to the position of the cutting saw blade 52. The water pump 41 pumps the coolant inside the water collecting tank 4 to the cooling water pipe 42 and then sprays it on the cutting saw blade 52. The driving motor 2 51 drives the cutting saw blade 52 to rotate, and the cutting saw blade 52 cuts the stone. The coolant generated during cutting will enter the interior of the processing frame 1 through the through hole opened on the processing frame 1, and then the coolant enters the interior of the filter box 12 through the drainage pipe 11. , then the cooling water will be filtered through the glass fiber filter layer 14 and the stainless steel filter mesh 13 and then enter the water collecting box 4 through the connecting hole on the top of the filter box 12. During the filtering process, a telescopic motor 15 arranged above the filter box 12 pushes the lifting rod 16 and the piston plate 17 to rise, and the other telescopic motor 15 drives the lifting rod 16 and the piston plate 17 to fall. After a period of use, the filter box 12 is controlled to work alternately by an external single-chip microcomputer. After the filter box 12 is alternated, the coolant continues to flow into the interior of the filter box 12, and the stainless steel filter mesh 13 and the glass fiber filter layer 14 filter the coolant, so that the alternate filter box 12 can filter the coolant reliably and quickly. After filtering for a period of time, the drain valve below the filter box 12 is opened to clean the impurities filtered inside the filter box 12.
[0037] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0038] This article uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core ideas of the utility model. The above is only the preferred implementation method of the utility model. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principle of the utility model, they can make several improvements, embellishments or changes, and can also combine the above technical features in an appropriate manner; these improvements, embellishments, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A building material cutting device, comprising a processing frame (1) and a driving motor (2), characterized in that: A drainage pipe (11) is connected to the bottom of the processing frame (1), and a filter box (12) is connected to the bottom end of the drainage pipe (11). A stainless steel filter screen (13) and a glass fiber filter layer (14) are installed in sequence inside the filter box (12). A telescopic motor (15) is installed on the top of the filter box (12), and a lifting rod (16) is connected to the top of the telescopic motor (15). A piston plate (17) is installed below the lifting rod (16). A water collecting box (4) is welded to the outside of the filter box (12), and a water pump (41) is installed above the water collecting box (4), and a cooling water pipe (42) is connected to the output end of the water pump (41). A cooling water pipe (42) is installed on the outside of the processing frame (1). A mounting frame (5) is provided, and a second drive motor (51) is provided below the mounting frame (5), and a cutting saw blade (52) is provided at the output end of the second drive motor (51), the first drive motor (2) is provided on the outside of the processing frame (1), and a sliding screw (21) is connected to the output end of the first drive motor (2), a sliding block (22) is provided on the sliding screw (21), and a clamping seat (3) is connected to the inner side of the sliding block (22), a servo motor (31) is provided on the outer side of the clamping seat (3), and a bidirectional screw (32) is provided at the output end of the servo motor (31), a sliding block (33) is provided on the bidirectional screw (32), and a clamping plate (34) is welded above the sliding block (33).
2. A building material cutting device according to claim 1, characterized in that: The clamping seat (3) and the processing frame (1) are arranged parallel to each other.
3. A building material cutting device according to claim 1, characterized in that: Slide rails are installed at equal intervals at the connection between the clamping plate (34) and the processing frame (1), and the number of the clamping plates (34) is two.
4. A building material cutting device according to claim 1, characterized in that: A lifting and lowering installation structure is formed between the lifting rod (16) and the filter box (12) via a telescopic motor (15).
5. A building material cutting device according to claim 1, characterized in that: A sewage valve is installed at the bottom of the filter box (12), and there are two filter boxes (12).
6. A building material cutting device according to claim 1, characterized in that: The top of the processing frame (1) is provided with drainage holes at equal intervals.
7. A building material cutting device according to claim 1, characterized in that: A communication hole is provided at the top of the connection between the filter box (12) and the water collecting box (4).
8. A building material cutting device according to claim 1, characterized in that: The slider 1 (22) and the clamping seat (3) are connected by welding.