Empty filling manipulator transfer system

Abstract

The utility model discloses an empty filling manipulator transfer system, which belongs to the technical field of automotive trim processing, and comprises a conveyor for conveying materials, a steam hydraulic machine is arranged close to the blanking side of the conveyor, and a first industrial robot is arranged between the blanking side of the conveyor and the feeding side of the steam hydraulic machine; a cooling hydraulic machine is arranged on the discharging side of the steam hydraulic machine, a semi-closed material transfer area is defined by the conveyor, the steam hydraulic machine and the cooling hydraulic machine, and a second industrial robot is arranged in the material transfer area; a punching hydraulic machine is arranged on the discharging side of the cooling hydraulic machine, and a third industrial robot is arranged between the discharging side of the cooling hydraulic machine and the feeding side of the punching hydraulic machine. The tail ends of the first industrial robot, the second industrial robot and the third industrial robot are each provided with an executing mechanism used for grabbing the heat insulation pad. According to the utility model, the flexible trim can be grabbed and transferred by a machine, the continuous action of production and processing is realized, and the production takt is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobile interior decoration processing, and in particular relates to a blank filling robot hand transfer system. Background Art

[0002] There are many sources of car noise, such as the engine, gearbox, drive axle, transmission shaft, car body, glass windows, tires, relays, speakers, audio, etc. These parts will generate noise when working. In order to prevent engine noise and tire noise from entering the car body, in addition to minimizing the noise source, sound insulation pads will also be added to the front panel and floor of the car body.

[0003] The sound insulation pad adopts air filling processing technology in the production process, that is, after the waste spinning and fiber are mixed in a certain proportion, they are adsorbed and formed by a negative pressure fan through an adsorption mold, matured by a steam molding mold, and then shaped and punched by a cooling punching mold. Since the sound insulation pad is a flexible interior, it is not easy to grab during the processing. Usually, manual loading is used to transfer materials to each workstation. The existing production method uses manual loading, which leads to low processing efficiency and cannot guarantee the production rhythm. Summary of the invention

[0004] In view of the problems existing in the prior art, the utility model provides a blank filling robot transfer system, which can realize the mechanical grasping and transfer of flexible interior decoration, realize the continuous action of production and processing, improve work efficiency, and ensure the production rhythm. The overall layout of the structure can efficiently utilize the overall space and realize the material transfer within the moving range of the industrial robot.

[0005] The utility model is implemented as follows: a blank filling robot hand transfer system includes a conveyor for material transportation, a steam hydraulic press for heating and fusing the thermal insulation pad is arranged near the unloading side of the conveyor, and a first industrial robot is arranged between the unloading side of the conveyor and the loading side of the steam hydraulic press;

[0006] A cooling hydraulic press for cooling and molding the thermal insulation pad is provided at the unloading side of the steam hydraulic press. The conveyor, the steam hydraulic press and the cooling hydraulic press form a semi-enclosed material transfer area, and a second industrial robot is provided in the material transfer area.

[0007] A punching and cutting hydraulic press for punching and cutting the thermal insulation pad is arranged at the unloading side of the cooling hydraulic press, and a third industrial robot is arranged between the unloading side of the cooling hydraulic press and the loading side of the punching and cutting hydraulic press;

[0008] The ends of the first industrial robot, the second industrial robot and the third industrial robot are all provided with actuators for grabbing the thermal insulation pad.

[0009] Furthermore, the actuator includes a mounting bracket installed at the end of the industrial robot, and a plurality of transverse mounting beams are arranged on the mounting bracket along the length direction, and a needle-pierced suction cup for grasping the thermal insulation pad is respectively arranged at both ends of each of the transverse mounting beams.

[0010] Furthermore, the installation axis of the steam hydraulic machine is perpendicular to the installation axis of the cooling hydraulic machine, the installation axis of the cooling hydraulic machine is parallel to the feeding direction of the conveyor, and the installation axis of the punching hydraulic machine is perpendicular to the installation axis of the cooling hydraulic machine and parallel to the installation axis of the steam hydraulic machine.

[0011] Furthermore, the steam hydraulic press includes a steam mold arranged in the working chamber of the hydraulic press for heating and fusing the thermal insulation pad, and steam is passed into the steam mold; the cooling hydraulic press includes a cooling mold arranged in the working chamber of the hydraulic press for cooling and shaping the thermal insulation pad, and cooling medium is passed into the cooling mold; the punching hydraulic press includes a punching mold arranged in the working chamber of the hydraulic press for punching and cutting the thermal insulation pad.

[0012] The utility model has the advantages and technical effects: due to the adoption of the above technical solution, it can realize the mechanical grasping and transfer of flexible interior decoration, realize the continuous action of production and processing, improve work efficiency, and ensure the production rhythm. The overall layout of the structure can efficiently utilize the overall space and realize the material transfer within the moving range of the industrial robot. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the utility model;

[0014] Figure 2 It is a top view of the overall structure provided by the embodiment of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the actuator provided in the embodiment of the utility model.

[0016] In the figure: 1. conveyor; 2. first industrial robot; 3. steam hydraulic press; 4. cooling hydraulic press; 5. second industrial robot; 6. punching hydraulic press; 7. third industrial robot; 8. actuator; 8-1. mounting bracket; 8-2. transverse mounting beam; 8-3. acupuncture suction cup. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.

[0018] It should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0019] like Figures 1 to 3 As shown, the present application provides a blank filling robot transfer system, including a conveyor 1 for material transportation, a steam hydraulic press 3 for heating and fusing the thermal insulation pad is arranged near the unloading side of the conveyor 1, and a first industrial robot 2 is arranged between the unloading side of the conveyor 1 and the loading side of the steam hydraulic press 3, and the first industrial robot 2 adopts an ABB6640 industrial robot or a FANUC 2000ib210f industrial robot;

[0020] A cooling hydraulic press 4 for cooling and molding the thermal insulation pad is arranged at the unloading side of the steam hydraulic press 3. The conveyor 1, the steam hydraulic press 3 and the cooling hydraulic press 4 form a semi-enclosed material transfer area. A second industrial robot 5 is arranged in the material transfer area. The second industrial robot 5 adopts an ABB6640 industrial robot or a FANUC 2000ib210f industrial robot.

[0021] A punching hydraulic press 6 for punching and cutting the thermal insulation pad is arranged at the unloading side of the cooling hydraulic press 4, and a third industrial robot 7 is arranged between the unloading side of the cooling hydraulic press 4 and the loading side of the punching hydraulic press 6. The third industrial robot 7 adopts an ABB6640 industrial robot or a FANUC 2000ib210f industrial robot;

[0022] The ends of the first industrial robot 2, the second industrial robot 5 and the third industrial robot 7 are all provided with an actuator 8 for grabbing the thermal insulation pad. Specifically, the actuator 8 includes a mounting bracket 8-1 installed at the end of the industrial robot, and a plurality of transverse mounting beams 8-2 are arranged on the mounting bracket 8-1 along the length direction, and each of the two ends of the transverse mounting beam 8-2 is respectively provided with a needle suction cup 8-3 for grabbing the thermal insulation pad.

[0023] Preferably, the installation axis of the steam hydraulic machine ( Figure 2 The center axis a) and the installation axis of the cooling hydraulic press ( Figure 2 The central axis b) is perpendicular to each other, the installation axis of the cooling hydraulic press 4 is parallel to the feeding direction of the conveyor 1, and the installation axis of the punching hydraulic press ( Figure 2 The central axis c) is perpendicular to the mounting axis of the cooling hydraulic machine and parallel to the mounting axis of the steam hydraulic machine.

[0024] Specifically, the steam hydraulic press 3 includes a steam mold arranged in the working chamber of the hydraulic press for heating and fusing the thermal insulation pad, and steam is passed into the steam mold; the cooling hydraulic press 4 includes a cooling mold arranged in the working chamber of the hydraulic press for cooling and shaping the thermal insulation pad, and a cooling medium is passed into the cooling mold; the punching hydraulic press 6 includes a punching mold arranged in the working chamber of the hydraulic press for punching and cutting the thermal insulation pad.

[0025] During operation, the actuator 8 at the end of the first industrial robot 2 transfers the material from the unloading side of the conveyor 1 to the steam hydraulic press 3, and the steam hydraulic press 3 starts to press down to heat and fuse the sound insulation pad. After heating and fusing, the steam hydraulic press 3 continues to maintain pressure; after the steam hydraulic press 3 finishes maintaining pressure, it opens the mold to the upper limit position, and the actuator 8 at the end of the second industrial robot 5 enters the steam hydraulic press 3 to grab the material and transfer it to the cooling hydraulic press 4; after the second industrial robot 5 exits from the cooling hydraulic press 4, the cooling hydraulic press 4 starts to press down to cool and shape the sound insulation pad, and after cooling and shaping, the cooling hydraulic press 4 continues to maintain pressure; after the cooling hydraulic press 4 finishes maintaining pressure, it opens the mold to the upper limit position, and the actuator 8 at the end of the third industrial robot 7 enters the cooling hydraulic press 4 to grab the material and transfer it to the punching hydraulic press 6; after the third industrial robot 7 exits from the punching hydraulic press 6, the punching hydraulic press 6 starts to press down to cool, punch and cut the sound insulation pad.

[0026] By adopting the above technical solution, the machine can grasp and transfer the flexible interior, realize the continuous action of production and processing, improve work efficiency and ensure the production rhythm. The overall layout of the structure can efficiently utilize the overall space and realize the material transfer within the moving range of the industrial robot.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A blank filling robot transfer system, characterized in that: It includes a conveyor for material transportation, a steam hydraulic press for heating and fusing the thermal insulation pad is arranged near the unloading side of the conveyor, and a first industrial robot is arranged between the unloading side of the conveyor and the loading side of the steam hydraulic press; A cooling hydraulic press for cooling and molding the thermal insulation pad is provided at the unloading side of the steam hydraulic press. The conveyor, the steam hydraulic press and the cooling hydraulic press form a semi-enclosed material transfer area, and a second industrial robot is provided in the material transfer area. A punching and cutting hydraulic press for punching and cutting the thermal insulation pad is arranged at the unloading side of the cooling hydraulic press, and a third industrial robot is arranged between the unloading side of the cooling hydraulic press and the loading side of the punching and cutting hydraulic press; The ends of the first industrial robot, the second industrial robot and the third industrial robot are all provided with actuators for grabbing the thermal insulation pad.

2. The gap filling robot transfer system according to claim 1, characterized in that: The actuator comprises a mounting bracket installed at the end of the industrial robot, a plurality of transverse mounting beams are arranged on the mounting bracket along the length direction, and a needle-piercing suction cup for grabbing the thermal insulation pad is respectively arranged at both ends of each transverse mounting beam.

3. The gap filling robot transfer system according to claim 1 or 2, characterized in that: The installation axis of the steam hydraulic machine is perpendicular to the installation axis of the cooling hydraulic machine, the installation axis of the cooling hydraulic machine is parallel to the feeding direction of the conveyor, and the installation axis of the punching hydraulic machine is perpendicular to the installation axis of the cooling hydraulic machine and parallel to the installation axis of the steam hydraulic machine.

4. The gap filling robot transfer system according to claim 1, characterized in that: The steam hydraulic press includes a steam mold arranged in the working chamber of the hydraulic press for heating and fusing the thermal insulation pad, and steam is passed into the steam mold; the cooling hydraulic press includes a cooling mold arranged in the working chamber of the hydraulic press for cooling and shaping the thermal insulation pad, and cooling medium is passed into the cooling mold; the punching hydraulic press includes a punching mold arranged in the working chamber of the hydraulic press for punching and cutting the thermal insulation pad.

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