Self-unloading carriage applied to flat plate

By introducing a combined structure of drive motor and agitator cage into the flat-panel dump carriage, the problems of material bumps and tarpaulin damage are solved, and the automatic flattening and shading functions are realized, which improves transportation efficiency and equipment life.

CN222157288UActive Publication Date: 2024-12-13SHANDONG YUNCHENG JINDA TRAILER MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421094355.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-13
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Existing flat-panel dump trucks are prone to bulge when loading granular or powdery materials, resulting in low transportation efficiency and risk of falling of staff. At the same time, the tarpaulin accumulates for a long time and affects its service life.

Method used

A dump car structure including a driving motor, agitator cage, a slider and a tarpaulin is designed. The driving motor drives the agitator cage to slide left and right in the side baffle and spread the material, and automatically unfolds or store the tent through the slider. Cloth to prevent dust and protect tarpaulin.

Benefits of technology

Improve material leveling efficiency, reduce staff risks, avoid the problem of damage to tarpaulins due to long-term exposure, and extend the service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222157288U_ABST
    Figure CN222157288U_ABST
Patent Text Reader

Abstract

The utility model provides a self-unloading carriage applied to a flat plate, which belongs to the technical field of flat plate carriages, and aims to solve the problems that the carriage is easy to protrude in the loading process of the existing sand and gravel materials, and the service life of the carriage is easy to influence due to the fact that tarpaulin for shielding the top of the carriage is exposed outside for a long time when the tarpaulin is idle. The two side baffles are dispersedly and fixedly connected to the upper surface of the carriage main body; the transmission box is fixedly connected to the top of the right side of the compartment main body; the shielding tarpaulin is wound on the outer side of the second transmission shaft; the bulge flattening assembly is arranged in the two side baffles and the transmission box; and the covering assembly is arranged in the transmission box and behind the side baffle on the rear side. According to the self-discharging type flat car, gravel protruding out of the compartment of the self-discharging type flat car can be rapidly flattened, manual operation of workers is not needed any more, the shielding tarpaulin can be stored in the transmission box when not used, and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of flatbed truck compartments, and more specifically, particularly relates to a self-unloading compartment applied to a flatbed. Background Art

[0002] A flatbed dump truck is a dump truck with a large-capacity compartment. It is widely used in the construction industry and can transport various construction materials, such as sand, cement, bricks, etc. In addition, it can also be used to transport construction waste and waste. Existing flatbed dump trucks are generally composed of a front, a compartment, a chassis, and a hydraulic system that controls the dumping of the compartment.

[0003] Existing application number: CN201821901350.5, the utility model discloses a hydraulically driven mobile floor dump truck compartment, the mobile floor device is installed inside the compartment as the bottom surface of the compartment and is located on the frame floor assembly, the mobile floor device includes a moving plate, a guide plate, a connecting pipe, and a cylinder from top to bottom; a plurality of moving plates are arranged side by side along the front and rear direction of the compartment, and a guide plate is fixedly connected to the bottom of each moving plate for connecting with the connecting pipe; the plurality of moving plates are divided into multiple groups according to a certain interval rule, and the moving plates in the same group are connected to the same connecting pipe through the guide plate, and each connecting pipe is connected to one of the cylinder barrel and the cylinder rod of an oil cylinder through a pipe clamp; the other of the cylinder barrel and the cylinder rod of the oil cylinder is connected to the frame floor assembly, and the moving plate is driven to move forward through the reciprocating motion of the oil cylinder, thereby realizing the reciprocating motion of the entire mobile floor device. The hydraulic cylinder is used as the power device, and the operation is stable and the speed is steplessly adjusted.

[0004] Based on the above, fragmentary materials such as sand and gravel are mostly granular or powdery, which are not easy to stack flat. When using large machinery such as excavators and loaders to load them into the compartment of a dump flatbed truck, bulges are likely to appear, requiring workers to climb into the compartment to level these materials, which is inefficient and puts workers at risk of falling. In order to prevent sand and gravel from being blown up by the wind and causing dust during transportation, tarpaulins are often used to cover the top of the compartment. These tarpaulins will also pile up on one side of the compartment when not in use for a long time, and are easily eroded by sunlight, rain, dust, etc., causing them to become brittle and discolored, affecting their service life. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a dump-type carriage applied to a flatbed to solve the problem that most of the existing fragmentary materials such as sand and gravel are in granular or powdery form, which are not easy to stack flat. When using large machinery such as excavators and loaders to load them into the carriage of a dump-type flatbed truck, bulges are likely to occur, and workers are required to climb into the carriage to level these materials, which is inefficient and there is a risk of falling for the workers. In order to prevent the sand and gravel from being blown up by the wind and causing dust during transportation, tarpaulins are often used to cover the top of the carriage. These tarpaulins will also pile up on one side of the carriage when not in use for a long time, and are easily eroded by sunlight, rain, dust, etc., causing them to become brittle and discolored, affecting their service life.

[0006] The purpose and effect of the utility model of a self-unloading compartment applied to a flatbed are achieved by the following specific technical means:

[0007] A dump-type carriage applied to a flatbed, comprising a carriage body;

[0008] A tailgate of a vehicle compartment, the tailgate of the vehicle compartment being hingedly connected to the left side of the vehicle compartment body;

[0009] Side baffles, wherein two side baffles are provided, and the two side baffles are separately fixedly connected to the carriage body;

[0010] A transmission box, the transmission box is fixedly connected to the top of the right side of the carriage body;

[0011] A driving motor, wherein the driving motor is fixedly connected to the transmission box;

[0012] a second transmission shaft, the second transmission shaft being rotatably connected inside the transmission box;

[0013] A shielding tarpaulin, wherein the shielding tarpaulin is wound around the outside of the second transmission shaft;

[0014] A protrusion flattening assembly, wherein the protrusion flattening assembly is arranged inside the two side baffles and the transmission box;

[0015] A cover assembly is arranged inside the transmission box and behind the side baffle at the rear side.

[0016] Furthermore, the protrusion flattening component includes:

[0017] A first driving pulley, wherein the first driving pulley is coaxially fixedly connected to an end portion of a rotating shaft of the driving motor;

[0018] a first driven pulley, the first driven pulley being rotatably connected to the interior of the transmission box;

[0019] A first transmission belt is drivingly connected to the outside of the first driving pulley and the first driven pulley.

[0020] Furthermore, the protrusion flattening assembly also includes:

[0021] a first worm gear, the first worm gear being coaxially fixedly connected to the rear of the first driven pulley;

[0022] A first transmission shaft, the first transmission shaft is coaxially fixedly connected to the rear of the first worm gear;

[0023] a second worm gear, the second worm gear being coaxially fixedly connected to the rear of the first transmission shaft;

[0024] A first screw, wherein two first screws are provided, and the two first screws are rotatably connected to the inside of two side baffles respectively;

[0025] The first worm gear is provided with two pieces, the two pieces of the first worm gear are respectively coaxially fixedly connected inside the two pieces of the first lead screws, and the two pieces of the first worm gear are respectively meshed with the first worm and the second worm.

[0026] Furthermore, the protrusion flattening assembly also includes:

[0027] Slide blocks, wherein two slide blocks are provided, the two slide blocks are respectively slidably connected inside the two side baffles, and the two slide blocks are respectively threadedly connected to the two first lead screws;

[0028] A stirring cage is rotatably connected to the inner sides of the two sliding blocks.

[0029] Furthermore, the protrusion flattening assembly also includes:

[0030] A first gear, wherein two first gears are provided, and the two first gears are coaxially fixedly connected to the outside of the stirring cage;

[0031] The first rack is provided with two pieces, the two pieces of the first rack are respectively fixedly connected inside the two side baffles, and the two pieces of the first rack are respectively meshed with the two pieces of the first gears.

[0032] Furthermore, the covering component comprises:

[0033] A second driving pulley, the second driving pulley is coaxially fixedly connected to the rear of the second transmission shaft;

[0034] a second driven belt pulley, the second driven belt pulley being rotatably connected behind the rear side baffle;

[0035] A second transmission belt, the second transmission belt is drivingly connected to the outside of the second driving pulley and the second driven pulley;

[0036] A connecting block is fixedly connected to the outer end of the shielding tarpaulin, the connecting block is fixedly connected to the second transmission belt, and the connecting block is fixedly connected to the slider on the rear side.

[0037] Compared with the prior art, the utility model has the following beneficial effects:

[0038] First, under the action of the raised leveling component, the driving motor drives the mixing cage to slide left and right inside the two side baffles while rotating, leveling the sand and gravel protruding from the carriage of the dump flatbed truck, preventing the sand and gravel from being blown up by the wind and causing dust during transportation. Workers no longer need to climb to the top of the carriage for manual leveling, which also improves the leveling efficiency.

[0039] Secondly, when the rear slider moves to the right, it will simultaneously drive the tarpaulin to unfold and cover the top of the car to prevent sand and gravel from being blown up by the wind and causing dust during transportation. The tarpaulin can be stored in the transmission box when not in use to avoid erosion by sunlight, rain, dust, etc., which would affect its service life.

[0040] The utility model discloses the utility model discloses the turret of the present invention can be used for the lifting of the lifting of the lifting of the lifting device, and the lifting of the lifting of the lifting device is realized by the lifting of the lifting device, so that the lifting of the lifting device is realized, and the lifting of the lifting device is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0042] Figure 2 It is a schematic diagram of the main structure of the carriage of the utility model.

[0043] Figure 3 It is a schematic diagram of the side baffle structure of the utility model.

[0044] Figure 4 It is a schematic diagram of the structure of a stirring cage of the utility model.

[0045] Figure 5 It is a schematic diagram of the connection block structure of the utility model.

[0046] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0047] 1. Carriage body; 101. Carriage tailgate; 102. Side baffle; 2. Transmission box; 3. Driving motor; 301. First driving pulley; 4. First driven pulley; 5. First transmission belt; 6. First worm; 601. First transmission shaft; 602. Second worm; 7. First lead screw; 701. First worm wheel; 8. Slider; 9. Agitator; 901. First gear; 10. First rack; 11. Second transmission shaft; 12. Second driving pulley; 13. Second driven pulley; 14. Second transmission belt; 15. Tarpaulin; 16. Connecting block. DETAILED DESCRIPTION

[0048] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention. Embodiment 1:

[0049] As attached Figure 1 To Attachment Figure 5 As shown:

[0050] The utility model provides a self-unloading carriage applied to a flatbed, comprising a carriage body 1;

[0051] A tailgate 101 is hingedly connected to the left side of the vehicle body 1;

[0052] Side baffles 102, two side baffles 102 are provided, and the two side baffles 102 are separately fixedly connected to the carriage body 1;

[0053] A transmission box 2, which is fixedly connected to the top right side of the carriage body 1;

[0054] A driving motor 3, which is fixedly connected to the transmission box 2;

[0055] A second transmission shaft 11, the second transmission shaft 11 is rotatably connected to the inside of the transmission box 2;

[0056] A shielding tarpaulin 15, wherein the shielding tarpaulin 15 is wound around the outside of the second transmission shaft 11;

[0057] The protrusion flattening component is arranged inside the two side baffles 102 and the transmission box 2.

[0058] Wherein, the convex flattening component includes:

[0059] A first driving pulley 301, which is coaxially fixedly connected to the end of the rotating shaft of the driving motor 3;

[0060] A first driven pulley 4, the first driven pulley 4 is rotatably connected to the inside of the transmission box 2;

[0061] The first transmission belt 5 is connected to the outside of the first active pulley 301 and the first driven pulley 4, so that the driving motor 3 drives the first driven pulley 4 to rotate through the transmission mechanism composed of the first active pulley 301, the first driven pulley 4 and the first transmission belt 5.

[0062] Wherein, the convex flattening component also includes:

[0063] A first worm 6, the first worm 6 is coaxially fixedly connected to the rear of the first driven pulley 4;

[0064] A first transmission shaft 601, the first transmission shaft 601 is coaxially fixedly connected to the rear of the first worm 6;

[0065] A second worm 602, the second worm 602 is coaxially fixedly connected to the rear of the first transmission shaft 601;

[0066] A first screw 7, wherein two first screws 7 are provided, and the two first screws 7 are rotatably connected to the inside of the two side baffles 102 respectively;

[0067] The first worm gear 701, the first worm gear 701 is provided with two pieces, the two first worm gears 701 are respectively coaxially fixedly connected inside the two first lead screws 7, the two first worm gears 701 are respectively meshed with the first worm 6 and the second worm 602, so that the first driven pulley 4 drives the first worm 6, the first transmission shaft 601 and the second worm 602 to rotate synchronously, and the first worm 6 and the second worm 602 drive the two first lead screws 7 to rotate through the worm gear transmission mechanism formed by respectively meshing with the two first worm gears 701.

[0068] Wherein, the convex flattening component also includes:

[0069] Sliding block 8, two sliding blocks 8 are provided, the two sliding blocks 8 are respectively slidably connected inside the two side baffles 102, and the two sliding blocks 8 are respectively threadedly connected with the two first lead screws 7;

[0070] The stirring cage 9 is rotatably connected to the inner sides of the two sliding blocks 8, so that the two sliding blocks 8 drive the stirring cage 9 to slide left and right through the threaded transmission mechanism respectively formed by the two first lead screws 7.

[0071] Wherein, the convex flattening component also includes:

[0072] The first gear 901 is provided with two pieces, and the two pieces of the first gear 901 are coaxially fixedly connected to the outside of the stirring cage 9;

[0073] The first rack 10, the first rack 10 is provided with two pieces, the two first racks 10 are respectively fixedly connected inside the two side baffles 102, and the two first racks 10 are respectively meshed with the two first gears 901, so that the stirring cage 9 slides left and right and rotates at the same time under the action of the gear rack transmission mechanism formed by the two first racks 10 respectively meshing with the two first gears 901.

[0074] The specific usage and function of this embodiment are as follows:

[0075] After the carriage body 1 is filled with sand and gravel using a loader or an excavator, there is a high probability that there will be bulges. At this time, the driving motor 3 is started, and the driving motor 3 drives the first driven pulley 4 to rotate through the transmission mechanism composed of the first active pulley 301, the first driven pulley 4 and the first transmission belt 5. The first driven pulley 4 drives the first worm 6, the first transmission shaft 601 and the second worm 602 to rotate synchronously. The first worm 6 and the second worm 602 drive the two first lead screws 7 to rotate through the worm gear transmission mechanism composed of the two first worm wheels 701 respectively meshing with the two first worm wheels 7. The two sliders 8 drive the mixing cage 9 to slide left and right through the threaded transmission mechanism composed of the two first lead screws 7 respectively. Under the action of the rack and pinion transmission mechanism composed of the two first racks 10 respectively meshing with the two first gears 901, the mixing cage 9 slides left and right while rotating, thereby flattening the bulge on the top of the carriage body 1 to prevent sand and gravel from falling during transportation and causing safety hazards. Embodiment 2:

[0076] Based on the first embodiment, as shown in the attached Figure 1 To Attachment Figure 5 As shown, a cover assembly is also included, which is arranged inside the transmission box 2 and behind the side baffle 102 on the rear side.

[0077] The covering components include:

[0078] A second driving pulley 12, which is coaxially fixedly connected to the rear of the second transmission shaft 11;

[0079] A second driven belt pulley 13, the second driven belt pulley 13 is rotatably connected behind the side baffle 102 at the rear side;

[0080] A second transmission belt 14, the second transmission belt 14 is connected to the outside of the second driving pulley 12 and the second driven pulley 13;

[0081] The connecting block 16 is fixedly connected to the outer end of the shielding tarpaulin 15, the connecting block 16 is fixedly connected to the second transmission belt 14, and the connecting block 16 is fixedly connected to the slider 8 on the rear side.

[0082] The specific usage and function of this embodiment are as follows:

[0083] When the slider 8 on the rear side moves to the left, it will drive the second transmission shaft 11 to rotate through the transmission mechanism composed of the second active pulley 12, the second driven pulley 13 and the second transmission belt 14, so that the shielding tarpaulin 15 can be unfolded to cover the top of the car body 1, thereby reducing the dust overflow of sand and gravel in the car body 1; when the slider 8 moves to the right, the shielding tarpaulin 15 is rolled back again on the outside of the second transmission shaft 11 and stored in the transmission box 2.

Claims

1. A self-unloading carriage for a flatbed, comprising a carriage body, a carriage tailgate, a side baffle, a transmission box, a drive motor, a second transmission shaft, a shielding tarpaulin, a raised flattening assembly and a covering assembly; the carriage tailgate is hingedly connected to the left side of the carriage body; and characterized in that: The side baffles are provided in two pieces, and the two side baffles are separately fixedly connected to the carriage body; the transmission box is fixedly connected to the top of the right side of the carriage body; the drive motor is fixedly connected inside the transmission box; the second transmission shaft is rotatably connected inside the transmission box; The shielding tarpaulin is wound around the outside of the second transmission shaft; the raised flattening assembly is arranged inside the two side baffles and the transmission box; The covering assembly is arranged inside the transmission box and behind the side baffle at the rear side.

2. A dump truck compartment for a flatbed as claimed in claim 1, characterized in that: The protrusion flattening assembly includes: a first driving pulley, a first driven pulley and a first transmission belt; the first driving pulley is coaxially fixedly connected to the end of the rotating shaft of the driving motor; the first driven pulley is rotatably connected inside the transmission box; the first transmission belt is transmission-connected to the outside of the first driving pulley and the first driven pulley.

3. A dump truck compartment for a flatbed as claimed in claim 2, characterized in that: The protrusion flattening assembly also includes: a first worm, a first transmission shaft, a second worm, a first lead screw and a first worm wheel; the first worm is coaxially fixedly connected to the back of the first driven pulley; the first transmission shaft is coaxially fixedly connected to the back of the first worm; the second worm is coaxially fixedly connected to the back of the first transmission shaft; the first lead screw is provided in two pieces, and the two first lead screws are rotatably connected inside the two side baffles respectively; the first worm wheel is provided in two pieces, and the two first worm wheels are coaxially fixedly connected inside the two first lead screws respectively, and the two first worm wheels are respectively meshed with the first worm and the second worm.

4. A dump truck compartment for a flatbed as claimed in claim 3, characterized in that: The protrusion flattening component also includes: a slider and a stirring cage; the slider is provided with two pieces, the two sliders are respectively slidably connected inside the two side baffles, and the two sliders are respectively threadedly connected to the two first lead screws; the stirring cage is rotatably connected to the inner sides of the two sliders.

5. A dump truck compartment for a flatbed as claimed in claim 4, characterized in that: The raised flattening assembly also includes: a first gear and a first rack; the first gear is provided in two pieces, and the two first gears are coaxially fixedly connected to the outside of the stirring cage; the first rack is provided in two pieces, and the two first racks are respectively fixedly connected to the inside of the two side baffles, and the two first racks are respectively meshed with the two first gears.

6. A dump truck compartment for a flatbed as claimed in claim 1, characterized in that: The covering assembly includes: a second driving pulley, a second driven pulley, a second transmission belt and a connecting block; the second driving pulley is coaxially fixedly connected to the rear of the second transmission shaft; the second driven pulley is rotatably connected to the rear of the side baffle at the rear side; the second transmission belt is drivingly connected to the outer sides of the second driving pulley and the second driven pulley; the connecting block is fixedly connected to the outer end of the shielding tarpaulin, the connecting block is fixedly connected to the second transmission belt, and the connecting block is fixedly connected to the slider at the rear side.

Citation Information

Patent Citations

  • Hydraulic drive type dumper carriage with movable bottom plate

    CN209426636U