Wire laying device for overhead line
By designing a wire spreading device including a transmission wheel and a drive motor in an overhead transmission line, the problems of long construction cycle and high cost in the prior art are solved, and multiple wires are simultaneously spread out and the construction efficiency is improved and conductor stability reduces risk and damage.
Patent Information
- Application Number
- CN202420219407.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The use of one or two conductors in existing overhead transmission lines leads to long construction cycles, low engineering efficiency, high cost, high risk, and difficult to control the conductor tension and sag.
An overhead line wire distribution device including a base plate, push frame, wire tray storage slot, transmission guide wheel, drive motor and telescopic push rod is designed. The transmission guide wheel and drive motor are used to realize the simultaneous expansion of multiple wires to ensure that The wires are deployed in the guide wheel groove at the same speed and tension, reducing friction and squeezing.
It improves construction efficiency, reduces construction time and labor costs, ensures consistency and stability of wire spreading, reduces construction risks and the possibility of wire damage, and extends the service life of wires.
Smart Images

Figure CN222159335U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of overhead line conductors, and particularly relates to an overhead line conductor spreading device. Background Art
[0002] Overhead line conductor deployment refers to the process of unfolding the conductor from the wire drum and erecting it on the pole or tower during the construction of the overhead transmission line. In the existing overhead transmission lines, most of them use one or two conductors for deployment. The deployment method of one or two conductors requires multiple deployments and connections, a long construction period, and low project efficiency, which may lead to project delays and increased costs. Due to the increase in the number of conductor deployments, construction personnel need to frequently operate at high altitudes, increasing the risk of accidents. In overhead transmission lines, the deployment method of one or two conductors requires more construction personnel and equipment to participate, and the construction is more difficult. At the same time, due to the small number of conductors, the tension and sag control of the conductors are also more difficult. The deployment method of one or two conductors requires more materials and human resources, resulting in increased project costs. In the long run, the economic benefits of this method are relatively low. In summary, in the existing overhead transmission lines, the deployment method of one or two conductors has disadvantages such as large engineering volume. In order to solve this problem, we have developed an overhead line conductor deployment device. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide an overhead line conductor deployment device to solve the problems raised in the above-mentioned background technology.
[0004] The utility model is realized by the following technical scheme: an overhead line conductor laying device, comprising: a bottom plate, a pushing frame and a wire drum storage slot, the pushing frame is installed in front of the bottom plate, side vertical plates are respectively arranged on the left and right sides of the rear upper surface of the bottom plate, and a transmission guide wheel is arranged in the middle above the two side vertical plates;
[0005] A plurality of guide wheel grooves are provided in the middle of the transmission guide wheel, a driving motor is arranged on the upper left side of the left side vertical plate, an outer sleeve is connected to the right side of the output shaft of the driving motor, and an outer fixing plate is installed on the outer side of the right end of the driving motor;
[0006] A left connecting shaft is provided on the right side of the outer sleeve, a transmission inner rod is installed inside the outer sleeve, a plurality of groups of tooth grooves are provided around the left side surface of the left connecting shaft, a plurality of groups of teeth are provided around the right side surface of the transmission inner rod, a telescopic push rod is respectively installed above and below the right side surface of the outer fixed plate, and a bearing is respectively installed above the right side surfaces of the two side vertical plates.
[0007] As a preferred embodiment, the front side of the upper surface of the bottom plate is recessed downward to form a wire reel storage groove, and a fixed base is respectively installed under the two side vertical plates.
[0008] As a preferred embodiment, the two fixed bases are respectively fixed to the bottom plate, a right connecting shaft is installed in the middle of the right side surface of the transmission guide wheel, and the right side of the right connecting shaft is connected to the inner side of the right bearing.
[0009] As a preferred embodiment, the left connecting shaft passes through the inner side of the left bearing and is connected to the middle of the left side surface of the transmission guide wheel, and the inner side of the left bearing is fixed to the outer side of the left connecting shaft.
[0010] As a preferred embodiment, the right ends of the two telescopic push rods are respectively fixed to the left side surface of the left vertical plate, and the transmission inner rod is meshed with multiple groups of tooth grooves through multiple groups of teeth.
[0011] As a preferred embodiment, the right-view surfaces of the plurality of groups of teeth and the left-view surfaces of the plurality of groups of tooth grooves are all distributed in a ring shape, and the driving motor is a speed-regulating motor.
[0012] Before construction, multiple reels of conductors are set up, and multiple conductors of multiple conductor reels are respectively wound into multiple guide wheel grooves, and then the conductors are pulled by the conductor pulling device on the upper side of the pole tower, and the drive motor can be started at the same time. The output shaft of the drive motor can drive the left connecting shaft to rotate through the outer sleeve and the transmission inner rod, and the left connecting shaft drives the transmission guide wheel to rotate, so as to realize the simultaneous deployment of multiple conductors. The speed of the drive motor can be adjusted according to actual needs. When the left connecting shaft rotates, it can drive the inner side of the left bearing to rotate. When the transmission guide wheel rotates, it can drive the right bearing to rotate through the right connecting shaft. Through the above steps, the final effect is that multiple conductors can be deployed at the same time, which greatly improves the construction efficiency and reduces the construction time and labor cost. The conductors in multiple guide wheel grooves can be deployed at the same speed and tension, ensuring the consistency and stability of the conductor deployment. Since multiple conductors are deployed at the same time, the tension borne by each conductor is smaller, and the mutual friction and extrusion between the conductors can be prevented in the guide wheel grooves to prevent the conductors from being damaged. At the same time, the deployment speed and tension of the conductors can be accurately controlled by the drive motor, making the deployment process more stable and controllable.
[0013] As a preferred embodiment, a universal wheel is installed at each of the four corners of the lower surface of the base plate, the telescopic push rod is an electric push rod, the two telescopic push rods are a synchronization mechanism, and the diameter length of the outer sleeve is greater than the diameter length of the left connecting shaft.
[0014] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by arranging a transmission guide wheel, a guide wheel groove, a driving motor, a left connecting shaft, a right connecting shaft and a bearing, it is possible to drive the transmission guide wheel to rotate, so that multiple wires can be respectively laid out in multiple guide wheel grooves. Compared with the method of laying out one or two wires, multiple wires can be laid out at the same time, which can greatly improve the efficiency of wire laying, reduce construction time and labor costs, and multiple guide wheel grooves can make each wire bear more uniform tension, reduce stress concentration and fatigue damage of the wire, and increase the service life of the wire. The driving motor can accurately control the laying speed and tension of the wire, making the laying process more stable and controllable, reducing construction risks, and because each wire is laid out in an independent guide wheel groove, friction and mutual interference between the wires are reduced, and the risk of wire damage is reduced;
[0015] By providing an outer sleeve, an inner transmission rod, teeth, a left connecting shaft, a tooth groove, an outer fixed plate and a telescopic rod, the teeth can be driven to disconnect from the tooth groove through the telescopic push rod, thereby facilitating the adjustment of the transmission gear to become a driven wheel. In some cases, such as when the tension of the wire is small or a lower deployment speed is required, the transmission gear can be converted into a driven wheel, and the movement of the wire itself can be used to drive the transmission guide wheel to rotate, thereby reducing the energy consumption of the drive motor. According to different construction conditions and requirements, the working mode of the transmission guide wheel can be flexibly selected to adapt to different wire deployment needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 The utility model is a schematic diagram of the overall structure of an overhead line conductor deployment device.
[0018] Figure 2 for Figure 1 An enlarged schematic diagram of part B.
[0019] Figure 3 The utility model is a schematic diagram of the connection between the inside of the outer sleeve and the left end of the left connecting shaft in an overhead line conductor deployment device.
[0020] Figure 4 Figure 1 An enlarged schematic diagram of part A.
[0021] In the figure, 100-bottom plate, 200-cable drum storage slot, 300-pushing frame, 400-universal movable wheel, 500-side vertical plate, 600-fixed base, 700-transmission guide wheel, 800-guide wheel slot, 900-drive motor, 110-outer fixed plate, 120-telescopic push rod, 130-left connecting shaft, 140-outer sleeve, 150-transmission inner rod, 160-bearing, 170-right connecting shaft. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 4 The utility model provides a technical solution: an overhead line conductor deployment device, comprising: a bottom plate 100, a push frame 300 and a wire drum storage slot 200, the push frame 300 is installed in front of the bottom plate 100, and side plates 500 are respectively arranged on the left and right sides of the rear upper surface of the bottom plate 100, and a transmission guide wheel 700 is arranged in the middle above the two side plates 500;
[0024] A plurality of guide wheel grooves 800 are provided in the middle of the transmission guide wheel 700. A driving motor 900 is provided on the upper left side of the left side vertical plate 500. An outer sleeve 140 is connected to the right side of the output shaft of the driving motor 900. An outer fixing plate 110 is installed on the outer side of the right end of the driving motor 900.
[0025] A left connecting shaft 130 is arranged on the right side of the outer sleeve 140, and a transmission inner rod 150 is installed inside the outer sleeve 140. A plurality of sets of tooth grooves are provided around the left side surface of the left connecting shaft 130, and a plurality of sets of teeth are provided around the right side surface of the transmission inner rod 150. A telescopic push rod 120 is respectively installed above and below the right side surface of the outer fixing plate 110, and a bearing 160 is respectively installed above the right side surfaces of the two side vertical plates 500.
[0026] The front side of the upper surface of the bottom plate 100 is recessed downward to form a wire reel storage groove 200 , and a fixed base 600 is respectively installed under the two side vertical plates 500 .
[0027] The two fixed bases 600 are fixed to the bottom plate 100 respectively. A right connecting shaft 170 is installed in the middle of the right side of the transmission guide wheel 700. The right side of the right connecting shaft 170 is connected to the inner side of the right bearing 160.
[0028] The left connecting shaft 130 passes through the inner side of the left bearing 160 and is connected to the middle of the left side surface of the transmission guide wheel 700. The inner side of the left bearing 160 is fixed to the outer side of the left connecting shaft 130.
[0029] The right ends of the two telescopic push rods 120 are respectively fixed to the left side surface of the left vertical plate 500, and the transmission inner rod 150 is meshed with the multiple groups of tooth grooves through multiple groups of teeth.
[0030] The right-view surfaces of the multiple groups of teeth and the left-view surfaces of the multiple groups of tooth grooves are all distributed in a ring shape, and the driving motor 900 is a speed-regulating motor.
[0031] A universal wheel is installed at each of the four corners of the lower surface of the base plate 100 . The telescopic push rod 120 is an electric push rod. The two telescopic push rods 120 form a synchronization mechanism. The diameter length of the outer sleeve 140 is greater than the diameter length of the left connecting shaft 130 .
[0032] Example 1: Please refer to Figures 1 to 4 Before construction, multiple reels of conductors are set up, and multiple conductors of multiple conductor reels are respectively wound into multiple guide wheel grooves 800, and then the conductors are pulled by the conductor pulling device on the upper side of the tower, and the drive motor 900 can be started at the same time. The output shaft of the drive motor 900 can drive the left connecting shaft 130 to rotate through the outer sleeve 140 and the transmission inner rod 150, and at the same time, the left connecting shaft 130 drives the transmission guide wheel 700 to rotate, so as to realize the simultaneous deployment of multiple conductors. The speed of the drive motor 900 can be adjusted according to actual needs. When the left connecting shaft 130 rotates, it can drive the inner side of the left bearing 160 to rotate, and when the transmission guide wheel 700 rotates, it can The moving shaft 170 drives the right bearing 160 to rotate. Through the above steps, the final effect is that multiple wires can be deployed at the same time, which greatly improves the construction efficiency and reduces the construction time and labor costs. The wires in multiple guide wheel grooves 800 can be deployed at the same speed and tension, ensuring the consistency and stability of the wire deployment. Since multiple wires are deployed at the same time, the tension borne by each wire is smaller, and the mutual friction and squeezing between the wires in the guide wheel grooves 800 can be prevented to prevent the wires from being damaged. At the same time, the deployment speed and tension of the wires can be accurately controlled by the driving motor 900, making the deployment process smoother and more controllable.
[0033] Example 2: Please refer to Figure 1 , Figure 2 and to Figure 3According to the further description of the first embodiment, if the transmission guide wheel 700 needs to be adjusted to a driven wheel, the two telescopic push rods 120 can be started, so that the two telescopic push rods 120 drive the outer fixing plate 110 to move to the left, and the outer fixing plate 110 can drive the drive motor 900 to move to the left, and the output shaft of the drive motor 900 can drive the transmission inner rod 150 to move to the left through the outer sleeve 140, and the teeth and the tooth grooves are no longer engaged, so that the movement of the wire itself can be used to drive the transmission guide wheel 700 to rotate while pulling the overhead wire. In combination with the first embodiment, the left connecting shaft 130 is no longer affected by the transmission The movable inner rod 150 is restricted to rotate independently. Through the above steps, the final effect is that the telescopic push rod 120 can drive the teeth to be disconnected from the tooth grooves, so as to facilitate the adjustment of the transmission guide wheel 700 to become a driven wheel. In some cases, such as when the tension of the wire is small or a lower deployment speed is required, the transmission guide wheel 700 can be converted into a driven wheel, and the movement of the wire itself can be used to drive the transmission guide wheel 700 to rotate, thereby reducing the energy consumption of the drive motor 900. According to different construction conditions and requirements, the working mode of the transmission guide wheel 700 can be flexibly selected to adapt to different wire deployment needs.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An overhead line conductor deployment device, comprising: A bottom plate (100), a pushing frame (300) and a wire drum storage groove (200), wherein the pushing frame (300) is installed in front of the bottom plate (100), and side plates (500) are respectively arranged on the left and right sides of the rear upper surface of the bottom plate (100), characterized in that a transmission guide wheel (700) is arranged in the middle above the two side plates (500); The transmission guide wheel (700) is provided with a plurality of guide wheel grooves (800) in the middle, a driving motor (900) is arranged on the upper left side of the side vertical plate (500) on the left side, an outer sleeve (140) is connected to the right side of the output shaft of the driving motor (900), and an outer fixing plate (110) is installed on the outer side of the right end of the driving motor (900); A left connecting shaft (130) is arranged on the right side of the outer sleeve (140), a transmission inner rod (150) is installed inside the outer sleeve (140), a plurality of groups of tooth grooves are arranged around the left side surface of the left connecting shaft (130), a plurality of groups of teeth are arranged around the right side surface of the transmission inner rod (150), a telescopic push rod (120) is respectively installed above and below the right side surface of the outer fixing plate (110), and a bearing (160) is respectively installed above the right side surfaces of the two side vertical plates (500).
2. An overhead line conductor deployment device according to claim 1, characterized in that: The front side of the upper surface of the bottom plate (100) is recessed downward to form a wire reel storage groove (200), and a fixed base (600) is respectively installed under the two side upright plates (500).
3. An overhead line conductor deployment device as claimed in claim 2, characterized in that: The two fixed bases (600) are respectively fixed to the bottom plate (100) at their bottoms, and a right connecting shaft (170) is installed in the middle of the right side of the transmission guide wheel (700), and the right side of the right connecting shaft (170) is connected to the inner side of the right bearing (160).
4. An overhead line conductor deployment device as claimed in claim 3, characterized in that: The left connecting shaft (130) passes through the inner side of the left bearing (160) and is connected to the middle of the left side surface of the transmission guide wheel (700), and the inner side of the left bearing (160) is fixed to the outer side of the left connecting shaft (130).
5. An overhead line conductor deployment device as claimed in claim 4, characterized in that: The right ends of the two telescopic push rods (120) are respectively fixed to the left side of the left vertical plate (500), and the transmission inner rod (150) is meshed with the multiple groups of tooth teeth and the multiple groups of tooth grooves.
6. An overhead line conductor deployment device as claimed in claim 5, characterized in that: The right-view surfaces of the plurality of groups of teeth and the left-view surfaces of the plurality of groups of tooth grooves are all distributed in a ring shape, and the drive motor (900) is a speed-regulating motor.
7. An overhead line conductor deployment device according to claim 1, characterized in that: A universal wheel is respectively installed at the four corners of the lower surface of the base plate (100); the telescopic push rod (120) is an electric push rod; the two telescopic push rods (120) are a synchronization mechanism; and the diameter length of the outer sleeve (140) is greater than the diameter length of the left connecting shaft (130).
