Filling mechanism for producing metal surface treating agent

By designing a metal surface treatment agent filling mechanism including alternating drive components driven by servo motor, the problem of time-consuming and labor-intensive manual operation in the prior art is solved, automatic quantitative and fixed-distance conveying is realized, filling efficiency and Accuracy.

CN222159737UActive Publication Date: 2024-12-13WANGSHI PAINTING TECHNOLOGY (NINGBO) CO LTD
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Patent Information

Application Number
CN202420987431.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-13
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The filling process of existing metal surface treatment agents requires manual operation, which is time-consuming and inefficient, making it impossible to achieve automated quantitative and fixed-range conveying.

Method used

A filling mechanism is designed including a longitudinal frame, a transmission roller, a conveyor belt, a barrel, a gear pump and a servo motor drive, and a filling mechanism is designed to achieve quantitative output and fixed distance conveying through a servo motor drive gear pump and a transmission roller. Use incomplete gears and worm gears to achieve speed change and automate the filling process.

Benefits of technology

Automatic quantitative filling and conveying is realized, manual operation is reduced, efficiency is improved, and the accuracy of quantitative output and fixed distance conveying is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a filling mechanism for producing a metal surface treating agent, which comprises a longitudinally arranged rack, driving rollers are symmetrically and rotatably arranged on the front side and the rear side of the upper end of the rack, a conveying belt is connected between the two driving rollers, a material barrel is arranged on the right side of the rack, a discharge port at the lower end of the material barrel is connected with a discharge pipe, and the lower end of the discharge pipe is connected with a conveying belt. The discharging pipe is connected with a gear pump, and a gear shaft of the gear pump and the transmission roller on one side are connected with an alternate driving assembly driven by a servo motor, so that quantitative output of the discharging pipe can be achieved, and fixed-distance conveying of the conveying belt is achieved and alternate operation is achieved. The quantitative filling device has the advantages that quantitative filling can be automatically and repeatedly completed, the filling barrel is conveyed in place, a gear pump does not need to be manually started and stopped, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal surface treatment agents, in particular to a filling mechanism for producing metal surface treatment agents. Background Art

[0002] Applying paint or powder is a widely used anti-corrosion method in metal surface treatment. Metal surface treatment agent is an essential pre-process before coating. Its function is to make the metal workpiece have good adhesion to the coating so that the two can adhere more firmly together, thereby preventing the coating from falling off. After the metal surface treatment agent is prepared, it needs to be filled. At present, most of them are manually moved to the bottom of the discharge pipe of the barrel, and the metal surface treatment agent in the barrel is poured into the filling barrel after the gear pump connected to the discharge pipe is turned on. After the amount is reached, the gear pump is turned off, and the filling barrel is manually moved away and replaced with the next filling barrel, which is time-consuming, labor-intensive and inefficient. Summary of the invention

[0003] In view of this, the purpose of the utility model is to overcome the deficiencies in the prior art and provide a filling mechanism for producing metal surface treatment agents.

[0004] The utility model provides a filling mechanism for producing metal surface treatment agents, comprising a longitudinally arranged frame 1, drive rollers 2 symmetrically rotate on the front and rear sides of the upper end of the frame 1, a conveyor belt 3 is connected between the two drive rollers 2, a material barrel 4 is arranged on the right side of the frame 1, a discharge port at the lower end of the material barrel 4 is connected to a discharge pipe 5, a gear pump 6 is connected to the discharge pipe 5, an alternating drive component 9 driven by a servo motor 7 is connected to the gear shaft of the gear pump 6 and the drive roller 2 on one side, so that the discharge pipe 5 can output quantitatively and the conveyor belt 3 can transport at a fixed distance and run alternately.

[0005] Furthermore, the alternating drive assembly 9 includes a driving gear 9.1, and the upper and lower ends of the driving gear 9.1 are respectively provided with a first driven gear 9.2 and a second driven gear 9.3 that match it and have a locking arc. The driving gear 9.1, the first driven gear 9.2, and the second driven gear 9.3 are all incomplete gears. The first driven gear 9.2 is connected to the gear shaft, and the second driven gear 9.3 is connected to the transmission roller 2 on one side.

[0006] Furthermore, a first large gear is coaxially connected to the rear side of the first driven gear 9.2, and a first small gear meshing with the first large gear is keyed to the gear shaft.

[0007] Furthermore, a connecting shaft is rotatably provided on the right side of the front end of the frame 1, and the transmission roller 2 is connected to the connecting shaft by a second toothed belt 9.6. A worm gear 9.5 is keyed to the connecting shaft, and a longitudinally arranged worm 9.4 is meshed at the lower end of the worm gear 9.5. A second large gear is coaxially connected to the rear side of the second driven gear 9.3, and a second small gear meshing with the second large gear is keyed to the worm gear 9.4.

[0008] Furthermore, a driving shaft is keyed at the center of the driving gear 9 . 1 , and the output shaft of the servo motor 7 is connected to the driving shaft via a first toothed belt 8 .

[0009] Furthermore, support plates 10 for supporting the conveyor belt 3 are symmetrically arranged on the left and right sides inside the frame 1 .

[0010] The utility model has the advantages of being able to automatically and repeatedly complete quantitative filling and convey the filling barrels to the place without manually starting and stopping the gear pump, thus saving time and effort; the driving gear first causes the first driven gear to rotate, the first driven gear can drive the gear pump to rotate to achieve quantitative output, the driving gear first causes the second driven gear to rotate, the second driven gear drives the conveyor belt to convey the filling barrels at a fixed distance through the transmission roller; the speed change is achieved through the large gear and the small gear to meet the output of the metal surface treatment agent and the change of the conveying distance of the filling barrel; the servo motor can accurately control the speed and position accuracy, thereby meeting the requirements of quantitative output and fixed-distance conveying. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the utility model;

[0012] Figure 2 It is the front view of the utility model;

[0013] Figure 3 It is a right view of the utility model;

[0014] Figure 4 for Figure 1 Enlarged view of part A. DETAILED DESCRIPTION

[0015] The following is a detailed description of the embodiments of the present utility model in conjunction with the accompanying drawings.

[0016] See also Figures 1 to 4The utility model provides a filling mechanism for producing metal surface treatment agents, which includes a longitudinally arranged frame 1, and transmission rollers 2 are symmetrically rotated on the front and rear sides of the upper end of the frame 1, and a conveyor belt 3 is connected between the two transmission rollers 2. Support plates 10 for supporting the conveyor belt 3 are symmetrically arranged on the left and right sides inside the frame 1. A material barrel 4 is arranged on the right side of the frame 1, and the material barrel is supported by a column. A discharge port at the lower end of the material barrel 4 is connected to a discharge pipe 5, and a gear pump 6 is connected to the discharge pipe 5. The gear pump can achieve quantitative output, and an alternating drive component 9 driven by a servo motor 7 is connected to the gear shaft of the gear pump 6 and the transmission roller 2 on one side, which can make the discharge pipe 5 quantitatively output and the conveyor belt 3 alternately run with a fixed distance. Place the filling barrels on the conveyor belt in sequence and at equal intervals. The frontmost filling barrel is located below the outlet of the discharge pipe. The servo motor drives the alternating drive component. The alternating drive component first rotates the gear pump to make the discharge pipe quantitatively output the metal surface treatment agent into the filling barrel. After the gear pump stops, it drives the transmission roller to make the conveyor belt transport the filling barrels for a fixed distance, so that the next filling barrel is located below the outlet of the discharge pipe. In this way, quantitative filling can be automatically and repeatedly completed and the filling barrels can be transported to the right place.

[0017] See also Figure 1 , Figure 2 , Figure 4 The alternating drive assembly 9 includes a driving gear 9.1, and the upper and lower ends of the driving gear 9.1 are respectively provided with a first driven gear 9.2 and a second driven gear 9.3 that match it and have a locking arc. The driving gear 9.1, the first driven gear 9.2, and the second driven gear 9.3 are all incomplete gears. The first driven gear 9.2 is connected to the gear shaft, and the second driven gear 9.3 is connected to the transmission roller 2 on one side. The driving gear first causes the first driven gear to rotate (the second driven gear is locked), and the first driven gear can drive the gear pump to rotate. The driving gear first causes the second driven gear to rotate (the first driven gear is locked), and the second driven gear drives the conveyor belt to transport the filling barrels at a fixed distance through the transmission roller.

[0018] The first driven gear 9.2 is coaxially connected to the rear side with a first large gear, and the gear shaft is keyed with a first small gear meshing with the first large gear. The large gear and the small gear are used to achieve speed change.

[0019] A connecting shaft is rotatably arranged on the right side of the front end of the frame 1, and the transmission roller 2 is connected to the connecting shaft through a second toothed belt 9.6. The transmission roller and the connecting shaft are keyed with transmission gears, and the second toothed belt connects the two transmission gears. A worm wheel 9.5 is keyed on the connecting shaft, and a worm 9.4 arranged longitudinally is meshed at the lower end of the worm wheel 9.5. A second large gear is coaxially connected to the rear side of the second driven gear 9.3, and a second small gear meshed with the second large gear is keyed on the worm 9.4. Speed ​​change is achieved through large gears and small gears.

[0020] The center of the driving gear 9.1 is keyed with a driving shaft, and the output shaft of the servo motor 7 is connected to the driving shaft through a first toothed belt 8. The output shaft and the driving shaft of the servo motor are keyed with transmission gears, and the first toothed belt connects the two transmission gears. The servo motor can accurately control the speed and position accuracy, thereby meeting the requirements of quantitative output and fixed-distance transportation.

[0021] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A filling mechanism for producing a metal surface treatment agent, characterized in that: The machine comprises a longitudinally arranged frame, wherein drive rollers are symmetrically rotated on the front and rear sides of the upper end of the frame, a conveyor belt is connected between the two drive rollers, a material barrel is arranged on the right side of the frame, a discharge port at the lower end of the material barrel is connected to a discharge pipe, a gear pump is connected to the discharge pipe, and an alternating drive assembly driven by a servo motor is connected to the gear shaft of the gear pump and the drive roller on one side, so that the discharge pipe can output quantitatively and the conveyor belt can transport at a fixed distance alternately.

2. A filling mechanism for producing a metal surface treatment agent as claimed in claim 1, characterized in that: The alternating drive assembly includes a driving gear, and a first driven gear and a second driven gear that match the driving gear and have a locking arc are respectively provided at the upper and lower ends of the driving gear. The driving gear, the first driven gear, and the second driven gear are all incomplete gears. The first driven gear is connected to the gear shaft, and the second driven gear is connected to the transmission roller on one side.

3. A filling mechanism for producing a metal surface treatment agent as claimed in claim 2, characterized in that: The rear side of the first driven gear is coaxially connected with a first large gear, and the gear shaft is keyed with a first small gear meshing with the first large gear.

4. A filling mechanism for producing a metal surface treatment agent as claimed in claim 2, characterized in that: A connecting shaft is rotatably provided on the right side of the front end of the frame, the transmission roller is connected to the connecting shaft by a second toothed belt, a worm wheel is keyed to the connecting shaft, a longitudinally arranged worm is meshed at the lower end of the worm wheel, a second large gear is coaxially connected to the rear side of the second driven gear, and a second small gear meshed with the second large gear is keyed to the worm.

5. A filling mechanism for producing a metal surface treatment agent as claimed in claim 2, characterized in that: The driving gear is keyed at the center with a driving shaft, and the output shaft of the servo motor is connected to the driving shaft via a first toothed belt.

6. A filling mechanism for producing a metal surface treatment agent as claimed in claim 1, characterized in that: Support plates for supporting the conveyor belt are symmetrically arranged on the left and right sides of the frame.