Composite fiber producing and processing device
By adopting the design of up and down moving oil coating plate and scraper plate in the composite fiber production and processing device, combining the feeding roller group and the anti-slip hole sleeve layer, the problems of uneven oil extraction and oil waste in the prior art are solved, and the problem of oil is achieved. It efficiently saves oil use and reduces equipment energy consumption.
Patent Information
- Application Number
- CN202420125445.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-18
AI Technical Summary
It is difficult to achieve uniform oiling on the upper and lower ends of the existing composite fiber production and processing devices during the oiling process, which can easily lead to waste of oil and consume a lot of energy in the operation of the equipment.
A composite fiber production and processing device is designed, using up and down moving oil coating plates and scraper plates in the oil coating tank, combining feeding roller sets and anti-slip perforated sleeves to achieve efficient oil penetration and through the oil outlet groove and scraper plate Distribute evenly to reduce oil waste, and recover excess oil through scraper plates and oil-collecting inclined plates, optimizing the working mode of the oil supply pump to reduce energy consumption.
It realizes uniform oiling on the upper and lower ends of the material, significantly saves oil usage, reduces energy consumption during equipment operation, avoids oil waste, and improves oil efficiency and uniformity.
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Figure CN222160487U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fiber production and processing equipment, and in particular to a composite fiber production and processing equipment. Background Art
[0002] Composite fiber is a kind of multi-component fiber, which is a term for artificial fiber varieties. There are two or more unmixed polymer fibers on the same fiber cross section. It is mainly used for wool, blankets, wool fabrics, warm wool filling materials, silk fabrics, non-woven fabrics, medical and sanitary products, and special work clothes. Composite fiber needs to be melt extruded, spun, cooled, oiled, wound, compounded, stretched, and heat-set during production and processing. Winding, inspection, grading, and finished product packaging operations, among which the oiling operation can make the fibers bundled, increase the strength of the tow, improve the flexibility, and also play an anti-static role.
[0003] In the patent document with the published announcement number CN216473602U, a split-type two-component composite fiber production and processing device is provided, which can atomize the oil by installing an atomizing oil pump, so that the oil is sprayed on the upper end of the material to soak the upper end surface of the material. At the same time, an oil-dipping groove is arranged so that it can cooperate with the oil-dipping roller to dip the oil on the lower end of the material, so that the lower end of the material is fully dipped with oil, and the oiling of the device is more uniform, which is used to solve the problem of uneven oiling of the composite fiber during production and the oiling is easy to splash to the outside world and cause waste.
[0004] The above-mentioned device oils the lower end surface of the material by absorbing the oil with the oil roller and then rolling it to apply the oil to the material. However, in actual use, since the surface of the oil roller is covered with oil, the friction between it and the material is very small, and the oil roller is prone to slipping. Therefore, it cannot make the lower end surface of the material evenly covered with oil by its own rotation. In addition, the oiling of the upper end surface of the material is in the form of spraying, which is very likely to cause waste of oil. Although the device is equipped with an oil recovery mechanism, the oil pump needs to work frequently to recover the oil. In order to replenish the oil in the oil tank in time, the oil pump and the sensor also need to work frequently, which greatly increases the operating cost of the equipment. Therefore, a composite fiber production and processing device is proposed to address the above problems. Utility Model Content
[0005] In response to the shortcomings of the prior art, the present application provides a composite fiber production and processing device that overcomes the shortcomings of the prior art and aims to solve the problems of difficulty in achieving uniform, efficient and oil-saving oiling of the upper and lower end surfaces of the material and high energy consumption during operation of the device itself.
[0006] To achieve the above objectives, this application provides the following technical solutions:
[0007] A composite fiber production and processing device comprises an oil coating box, wherein feed roller groups are arranged at both the front and rear ends of the oil coating box, the feed roller group comprises an upper electric roller which can move up and down and a lower driven roller which is fixedly arranged at the bottom, the upper electric roller and the lower driven roller of the feed roller group at the rear end are fixedly sleeved with anti-slip perforated sleeve layers on the outside, an upper oil coating plate which can move up and down is arranged behind the feed roller group at the front end in the oil coating box, a lower oil coating plate is fixedly arranged below the upper oil coating plate, the upper oil coating plate and the lower oil coating plate have the same structure, and a group of scraping plates are rotatably arranged at a position behind the upper oil coating plate and the lower oil coating plate in the oil coating box.
[0008] By adopting the above technical scheme, the upper oiling plate and the lower oiling plate are used as the oiling structure, and both of them are provided with oil outlet grooves on the contact ends with the material, so that the gushing oil can directly penetrate into the material. The oiling is very efficient and can effectively save oil. In the process of material movement, the upper oiling plate and the lower oiling plate can also scrape the excess oil onto the material behind, so that the oiling is more uniform. The scraping plate located behind the upper oiling plate and the lower oiling plate can scrape the upper and lower end surfaces of the oiled material, further making the surface oil layer uniform and at the same time scraping off part of the oil precipitated due to gravity, so as to prevent the oil from moving with the material to the outside of the oiling box and causing waste of resources.
[0009] As a preferred technical solution of the present application, a mounting frame is arranged above the upper electric roller, and the axial ends at both ends of the upper electric roller are fixedly connected to the side plates of the mounting frame, and first guide plates are fixedly arranged on the outer side surfaces on both sides of the mounting frame, and first guide grooves are fixedly arranged on the inner walls of the oil coating box corresponding to the two sides of the first guide plates, and the first guide plates are slidably arranged in the first guide grooves, and a first adjusting rod is rotatably connected at the center of the upper end surface of the mounting frame, and a threaded structure is arranged on the rod body of the first adjusting rod and the top of the rod passes through the top plate of the oil coating box, and threaded holes are opened at the corresponding positions of the top plate of the oil coating box.
[0010] By adopting the above technical solution, the upper electric roller can be made to have the ability to move up and down freely, that is, by rotating the first adjusting rod, it is made to move down or up under the meshing action of the thread, thereby driving the upper electric roller to move up and down, and in the process of the upper electric roller moving up and down, the first guide piece and the first guide groove cooperate to provide a limiting effect, ensuring that the upper electric roller can move in an orderly manner along the first guide groove.
[0011] As a preferred technical solution of the present application, the upper oiling plate includes an oil storage bin, the front end bottom of the oil storage bin is connected to an oiling head, and the bottom of the oiling head is provided with a first oil outlet groove and a second oil outlet groove.
[0012] By adopting the above technical solution, the first oil outlet slot and the second oil outlet slot make the outflowing oil in the form of an oil film, so that the oiling is more uniform and there is no waste of oil due to a large amount of oil flowing out at one time.
[0013] As a preferred technical solution of the present application, second guide plates are fixedly provided on the outer side surfaces on both sides of the upper oiling plate, second guide grooves are fixedly provided on the inner walls of the oiling box corresponding to the two sides of the second guide plates, and the second guide plates are slidably provided in the second guide grooves. A second adjusting rod is rotatably connected at the center of the upper end surface of the upper oiling plate, a threaded structure is provided on the rod body of the second adjusting rod and the top of the rod passes through the top plate of the oiling box, and threaded holes are opened at the corresponding positions of the top plate of the oiling box.
[0014] By adopting the above technical solution, the upper oiling plate can be made to move freely up and down, that is, by rotating the second adjusting rod, it is made to move down or up under the meshing action of the thread, thereby driving the upper oiling plate to move up and down, and in the process of the upper oiling plate moving up and down, the second guide piece and the second guide groove cooperate to provide a limiting effect, ensuring that the upper oiling plate can move in an orderly manner along the second guide groove.
[0015] As a preferred technical solution of the present application, a rotating shaft is fixedly connected to both sides of the scraper plate, and the end of the rotating shaft is rotatably connected to the inner wall of the oil coating tank, and a reset torsion spring is arranged on the outer sleeve of the rotating shaft.
[0016] By adopting the above technical solution, the scraping plate can have anti-rotation ability, so that it can always be in close contact with the end surface of the material, thereby improving its scraping effect on the oil.
[0017] As a preferred technical solution of the present application, a first oil supply pump and a second oil supply pump are arranged outside the oil tank. The first oil supply pump is connected to the end of the upper oil plate through an oil pipe, and the second oil supply pump is connected to the end of the lower oil plate through an oil pipe. The input ends of the first oil supply pump and the second oil supply pump are connected to the oil tank through oil pipes.
[0018] By adopting the above technical scheme, oil can be supplied to the upper oiling plate separately, so that both can continuously output oil to the outside, and under the operation of the first oil supply pump and the second oil supply pump, the oil output by both can have a certain initial velocity, further improving the permeability of the oil to the material.
[0019] As a preferred technical solution of the present application, two symmetrically arranged oil collecting inclined plates are fixedly provided at the bottom of the cavity in the oil coating box, and an oil outlet is opened on the rear end plate of the oil coating box at the intersection of the two oil collecting inclined plates.
[0020] By adopting the above technical solution, a small portion of the oil that seeps out of the material and is scraped off can be recycled, which has the effect of saving resources and costs.
[0021] The beneficial effects of the present application are as follows: the upper oiling plate and the lower oiling plate serve as oiling structures, and both are provided with oil outlet grooves on the contact ends with the materials, so that the gushing oil can directly penetrate into the materials, and the oiling is very efficient and can effectively save oil. In the process of material movement, the upper oiling plate and the lower oiling plate can also scrape excess oil onto the materials behind, making the oiling more uniform. The scraping plate located behind the upper oiling plate and the lower oiling plate can scrape the upper and lower end surfaces of the oiled materials, further making the surface oil layer uniform and at the same time scraping off part of the oil precipitated due to gravity, preventing the oil from moving with the materials to the outside of the oiling tank and causing waste of resources. In addition, during use, the device has only two sets of oil supply pumps working normally, and there will not be too much unnecessary energy consumption.
[0022] With reference to the following description and drawings, specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications and equivalents. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a cross-sectional view of the overall structure of this application;
[0024] Figure 2 This is a schematic diagram of the oil supply mechanism of this application;
[0025] Figure 3 This is a schematic diagram of the feeding structure of this application;
[0026] Figure 4 This is a schematic diagram of the scraper plate structure of the present application;
[0027] Figure 5 This is a schematic diagram of the oil-coated plate structure of the present application;
[0028] Figure 6 This is a schematic diagram of the feeding roller sleeve structure of the present application.
[0029] In the figure: 1. oil coating box; 11. oil collecting inclined plate; 12. oil outlet; 2. feeding roller group; 21. upper electric roller; 211. mounting frame; 212. first guide plate; 213. first guide groove; 214. first adjusting rod; 22. lower driven roller; 3. non-slip perforated sleeve; 41. upper oil coating plate; 411. oil storage bin; 412. oil coating head; 413. first oil outlet slot; 414. second oil outlet slot; 415. second guide plate; 416. second guide groove; 417. second adjusting rod; 42. lower oil coating plate; 5. scraping plate; 51. reset torsion spring; 61. first oil supply pump; 62. second oil supply pump; 7. oil pipeline; 8. oil supply tank. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0031] Reference Figure 1 , Figure 6 A composite fiber production and processing device comprises an oiling box 1, wherein a feeding roller group 2 is arranged at both the front and rear ends of the oiling box 1, wherein the feeding roller group 2 comprises an upper electric roller 21 which can move up and down and a lower driven roller 22 which is fixedly arranged at the bottom, and an anti-slip perforated sleeve layer 3 is fixedly provided on the outer sides of the upper electric roller 21 and the lower driven roller 22 of the feeding roller group 2 at the rear end, and an upper oiling plate 41 which can move up and down is arranged behind the feeding roller group 2 at the front end in the oiling box 1, and a lower oiling plate 42 is fixedly arranged below the upper oiling plate 41, and the upper oiling plate 41 and the lower oiling plate 42 have the same structure, and a group of scraping plates are rotatably arranged at a position behind the upper oiling plate 41 and the lower oiling plate 42 in the oiling box 1 5. By adopting the above technical solution, the upper oiling plate 41 and the lower oiling plate 42 are used as the oiling structure, and both of them are provided with oil outlet grooves on the contact ends with the material, so that the gushing oil can directly penetrate into the material, and the oiling is very efficient and can effectively save the oil. In the process of moving the material, the upper oiling plate 41 and the lower oiling plate 42 can also scrape the excess oil onto the material behind, so that the oiling is more uniform. The scraping plate 5 located behind the upper oiling plate 41 and the lower oiling plate 42 can scrape the upper and lower end surfaces of the oiled material, further making the surface oil layer uniform, and at the same time can scrape off part of the oil precipitated due to gravity, so as to prevent the oil from moving with the material to the outside of the oiling box 1 and causing waste of resources.
[0032] Reference Figure 3A mounting frame 211 is arranged above the upper electric roller 21, and the shaft ends at both ends of the upper electric roller 21 are fixedly connected to the side plates of the mounting frame 211. First guide pieces 212 are fixedly arranged on the outer sides of both sides of the mounting frame 211, and first guide grooves 213 are fixedly arranged on the inner walls of the oiling box 1 corresponding to both sides of the first guide piece 212. The first guide piece 212 is slidably arranged in the first guide groove 213, and a first adjusting rod 214 is rotatably connected at the center of the upper end surface of the mounting frame 211. A threaded structure is arranged on the rod body of the first adjusting rod 214, and its top passes through the oiling box 1. The top plate of the box 1 and the top plate of the oiling box 1 are provided with threaded holes at corresponding positions. By adopting the above technical solution, the upper electric roller 21 can be made to move up and down freely, that is, by rotating the first adjusting rod 214, it is made to move down or up under the meshing action of the thread, thereby driving the upper electric roller 21 to move up and down, and in the process of the upper electric roller 21 moving up and down, the first guide piece 212 and the first guide groove 213 cooperate to provide a limiting effect, ensuring that the upper electric roller 21 can move in an orderly manner along the first guide groove 213.
[0033] Reference Figure 5 The upper oiling plate 41 includes an oil storage bin 411, and an oiling head 412 is connected to the bottom of the front end of the oil storage bin 411. A first oil outlet slot 413 and a second oil outlet slot 414 are provided at the bottom of the oiling head 412. The above-mentioned structure makes the outflowing oil in the form of an oil film through the first oil outlet slot 413 and the second oil outlet slot 414, so that the oiling is more uniform and there will be no waste of oil due to a large amount of oil flowing out at one time.
[0034] Reference Figure 2 , second guide pieces 415 are fixedly provided on the outer side surfaces of both sides of the upper oiling plate 41, and second guide grooves 416 are fixedly provided on the inner walls of the oiling box 1 corresponding to both sides of the second guide pieces 415, and the second guide pieces 415 are slidably arranged in the second guide grooves 416, and a second adjusting rod 417 is rotatably connected at the center of the upper end surface of the upper oiling plate 41, and a threaded structure is provided on the rod body of the second adjusting rod 417 and its top passes through the top plate of the oiling box 1, and a threaded hole is provided at the corresponding position of the top plate of the oiling box 1. By adopting the above technical scheme, the upper oiling plate 41 can be enabled to move up and down freely, that is, by rotating the second adjusting rod 417, it can move down or up under the meshing action of the thread, thereby driving the upper oiling plate 41 to move up and down, and in the process of the upper oiling plate 41 moving up and down, the second guide piece 415 and the second guide groove 416 cooperate to provide a limiting effect to ensure that the upper oiling plate 41 can move in an orderly manner along the second guide groove 416.
[0035] Reference Figure 4The scraping plate 5 is fixedly connected with a rotating shaft on both sides and the end of the rotating shaft is rotatably connected to the inner wall of the oil coating box 1. A reset torsion spring 51 is provided on the outer sleeve of the rotating shaft. This structural form can make the scraping plate 5 have anti-rotation ability, so that it can always keep in close contact with the end surface of the material, thereby improving its scraping effect on the oil.
[0036] Reference Figure 2 A first oil supply pump 61 and a second oil supply pump 62 are arranged outside the oiling box 1. The first oil supply pump 61 is connected to the end of the upper oiling plate 41 through the oil pipe 7, and the second oil supply pump 62 is connected to the end of the lower oiling plate 42 through the oil pipe 7. The input ends of the first oil supply pump 61 and the second oil supply pump 62 are connected to the oil supply box 8 through the oil pipe 7. By adopting the above technical scheme, the upper oiling plate 41 and the lower oiling plate 42 can be supplied with oil respectively, so that both can continuously output oil to the outside, and under the operation of the first oil supply pump 61 and the second oil supply pump 62, the oil output by both can have a certain initial velocity, further improving the permeability of the oil to the material.
[0037] Reference Figure 1 Two symmetrically arranged oil collecting inclined plates 11 are fixedly provided at the bottom of the cavity in the oil coating box 1, and an oil outlet 12 is opened at the intersection of the two oil collecting inclined plates 11 on the rear end plate of the oil coating box 1. The above-mentioned structural form can recycle a small part of the oil that seeps out and is scraped off the material, which has the effect of saving resources and costs.
[0038] Working principle: The feeding roller group 2 located at the front and rear ends of the device can convey the material, wherein the upper electric roller 21 can be adjusted to move up and down to clamp the material, thereby improving the conveying efficiency. In particular, the anti-skid perforated sleeve 3 arranged on the outer surface of the feeding roller group 2 at the rear end can significantly increase the friction between the feeding roller group 2 and the material, preventing slipping due to the presence of oil during the conveying process and thus affecting the conveying effect; the upper oiling plate 41 and the lower oiling plate 42 are used as the oiling structure, and both of them are provided with oil outlet grooves on the contact ends with the material, which can make the oil gushing out The oil directly penetrates into the material, the oiling is very efficient and can effectively save oil, and in the process of material movement, the upper oiling plate 41 and the lower oiling plate 42 can also scrape the excess oil onto the material behind, making the oiling more uniform; and the scraping plate 5 can scrape the upper and lower end surfaces of the oiled material to further make the surface oil layer uniform and at the same time scrape off part of the oil precipitated due to gravity, preventing the oil from moving with the material to the outside of the oiling tank 1 and causing a waste of resources. The scraped oil slides down along the oil collecting inclined plate 11 and is finally discharged through the oil outlet 12 for recovery.
[0039] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A composite fiber production and processing device, It is characterized in that The invention comprises an oiling box (1), wherein a feeding roller group (2) is arranged at both the front and rear ends of the oiling box (1), wherein the feeding roller group (2) comprises an upper electric roller (21) which is movable up and down and a lower driven roller (22) which is fixedly arranged at the bottom, wherein the upper electric roller (21) and the lower driven roller (22) of the feeding roller group (2) at the rear end are both fixedly sleeved with a non-slip perforated sleeve layer (3), wherein an upper oiling plate (41) which is movable up and down is arranged behind the feeding roller group (2) at the front end in the oiling box (1), wherein a lower oiling plate (42) is fixedly arranged below the upper oiling plate (41), wherein the upper oiling plate (41) and the lower oiling plate (42) have the same structure, and wherein a group of scraping plates (5) is rotatably arranged at a position behind the upper oiling plate (41) and the lower oiling plate (42) in the oiling box (1).
2. A composite fiber production and processing device according to claim 1, It is characterized in that A mounting frame (211) is arranged above the upper electric roller (21), the shaft ends at both ends of the upper electric roller (21) are fixedly connected to the side plates of the mounting frame (211), first guide plates (212) are fixedly arranged on the outer side surfaces of both sides of the mounting frame (211), first guide grooves (213) are fixedly arranged on the inner walls of the oil coating box (1) corresponding to both sides of the first guide plates (212), the first guide plates (212) are slidably arranged in the first guide grooves (213), a first adjusting rod (214) is rotatably connected at the center of the upper end surface of the mounting frame (211), a threaded structure is arranged on the rod body of the first adjusting rod (214) and the top of the first adjusting rod passes through the top plate of the oil coating box (1), and a threaded hole is opened at a corresponding position of the top plate of the oil coating box (1).
3. A composite fiber production and processing device according to claim 1, It is characterized in that The upper oiling plate (41) comprises an oil storage bin (411), the front end of the oil storage bin (411) being connected to an oiling head (412) at the bottom, and the bottom of the oiling head (412) being provided with a first oil outlet slot (413) and a second oil outlet slot (414).
4. A composite fiber production and processing device according to claim 1, It is characterized in that Second guide plates (415) are fixedly provided on the outer side surfaces of both sides of the upper oiling plate (41), and second guide grooves (416) are fixedly provided on the inner walls of the oiling box (1) corresponding to both sides of the second guide plates (415). The second guide plates (415) are slidably provided in the second guide grooves (416). A second adjusting rod (417) is rotatably connected at the center of the upper end surface of the upper oiling plate (41), and a threaded structure is provided on the rod body of the second adjusting rod (417) and the top of the second adjusting rod passes through the top plate of the oiling box (1), and a threaded hole is provided at a corresponding position of the top plate of the oiling box (1).
5. A composite fiber production and processing device according to claim 1, It is characterized in that The scraping plate (5) is fixedly connected to a rotating shaft on both sides, and the end of the rotating shaft is rotatably connected to the inner wall of the oil coating box (1), and the rotating shaft outer sleeve is provided with a return torsion spring (51).
6. A composite fiber production and processing device according to claim 1, It is characterized in that A first oil supply pump (61) and a second oil supply pump (62) are arranged outside the oil coating box (1); the first oil supply pump (61) is connected to the end of the upper oil coating plate (41) through an oil delivery pipe (7); the second oil supply pump (62) is connected to the end of the lower oil coating plate (42) through an oil delivery pipe (7); the input ends of the first oil supply pump (61) and the second oil supply pump (62) are both connected to the oil supply box (8) through the oil delivery pipe (7).
Citation Information
Patent Citations
Splitting type two-component composite fiber producing and processing device
CN216473602U
