Low-temperature pavement construction paving device
By integrating temperature monitoring and heating structures on the paver, the problem of asphalt mixture solidification in low-temperature environments is solved, automatic temperature monitoring and heating is realized, and construction efficiency and pavement quality are improved.
Patent Information
- Application Number
- CN202420166246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-24
AI Technical Summary
The existing paver insulation equipment cannot effectively prevent the asphalt mixture from solidifying in a low-temperature environment, and requires a dedicated person to manually measure the temperature after paving, which is cumbersome and expensive.
A low-temperature pavement construction paving device was designed, using a hydraulic cylinder-driven paving mechanism, equipped with a temperature monitoring structure and a heating structure. The temperature monitoring structure monitors the roadbed temperature in real time through infrared sensors. The heating structure consists of a heating plate and a fan to ensure mixing. The stability of the outlet temperature.
It realizes automatic real-time monitoring of the temperature after paving, reduces labor costs, avoids the mixture from solidifying due to the temperature drop, and improves construction efficiency and pavement quality.
Smart Images

Figure CN222160832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt pavement construction, in particular to a low-temperature pavement construction paving device. Background Art
[0002] A paver is a construction equipment mainly used for paving various materials on the base and surface layers of highways. It is composed of various systems that cooperate with each other to complete the paving work. With the rapid development of my country's logistics industry, highways, expressways and expressways are being constructed in large quantities, and the use of pavers has also increased greatly. It can evenly spread asphalt concrete on the roadbed according to the thickness and width required by the project, and give it preliminary compaction and leveling, which can not only maintain the quality of the paved road surface, but also increase the speed of paving the road surface.
[0003] In the actual paving process of asphalt pavement, since the asphalt mixture is prone to solidification in a low temperature environment, it is necessary to heat and stir the asphalt mixture. The insulation equipment of the existing paving machine is usually configured in the form of a heat-conducting storage cylinder to insulate the asphalt mixture. When the asphalt mixture flows out from the discharge port, the temperature will quickly drop and solidify, thereby affecting the construction effect. In addition, during the paving process of the asphalt mixture, a special person is required to use an inserted thermometer to measure the temperature after paving. The operation is cumbersome and the labor cost is high. Therefore, a low-temperature pavement construction paving device is needed, which can automatically monitor the temperature after paving in real time during the paving process, reduce labor costs, and heat and insulate the asphalt mixture at the discharge port to avoid adhesion and solidification of the mixture due to rapid temperature drop during paving, ensure that the pavement after paving is flat and smooth, and improve the construction effect. Utility Model Content
[0004] In order to solve the technical problems that the insulation equipment of the existing paving machine is usually configured to insulate the asphalt mixture in the form of a heat-conducting storage cylinder, the temperature of the asphalt mixture will quickly drop and solidify when it flows out from the discharge port, thereby affecting the construction effect, and during the paving process of the asphalt mixture, a special person is required to use an inserted thermometer to measure the temperature after paving, the operation is cumbersome and the labor cost is high, the utility model provides a low-temperature pavement construction paving device.
[0005] The utility model is implemented by the following technical scheme: a low-temperature pavement construction paving device, comprising a main frame, a hydraulic cylinder is installed on the top of the main frame, a movable frame is installed at one end of the piston rod of the hydraulic cylinder, a paving mechanism is arranged inside the movable frame, a material discharge port is opened at the bottom of the paving mechanism, two groups of side plates are distributed and installed on both sides of the paving mechanism, a heating structure is arranged on the side plate, and a temperature monitoring structure is arranged on the paving mechanism;
[0006] The temperature monitoring structure includes a support plate, a temperature sensor, a mounting frame and a display, and is used to monitor the temperature of the roadbed after paving in real time. The support plate is installed on the two opposite inner walls of the side plate, and the support plate is located behind the discharge port. Multiple groups of temperature sensors are distributed and installed throughout the interior of the support plate. One end of the mounting frame is installed on one side of the paving mechanism, and the other end is installed on the inner wall of a group of side plates. The display is located on the periphery of the mounting frame.
[0007] Preferably, the heating structure comprises a heating hood, which is mounted on two opposite inner walls of the side plate and is located in front of the discharge port.
[0008] Preferably, two opposite inner walls of the side plate are installed with flat plates, a connecting plate is installed at the bottom of the movable frame, and the connecting plate half wraps around the outer circumference of the flat plate, and a thickness sensor is installed at the bottom of the connecting plate.
[0009] Preferably, a driving travel mechanism is provided at the bottom of the main frame, and a material receiving and conveying hopper is provided at the front end of the main frame.
[0010] Preferably, a cockpit is installed on the top of the main frame.
[0011] Preferably, a display panel is installed inside the cockpit.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a temperature monitoring structure, which is composed of a support plate, a temperature sensor, a mounting frame and a display. It is used to monitor the temperature of the roadbed after paving in real time. The roadbed after paving will generate temperature radiation infrared energy due to the mixture inside. The probe end of the temperature sensor is provided with an infrared sensor for receiving the radiated infrared energy and converting it into an electrical signal for transmission to the display. The monitored electrical signal is processed and displayed as real-time temperature data through the display, avoiding the need for a special person to use an inserted thermometer to measure the temperature after paving during the asphalt mixture paving process, saving labor costs and improving the practicality of the paving device.
[0014] 2. The utility model is provided with a heating structure, which includes a heating hood installed on the two relatively inner walls of the side plate and located in front of the discharge port. The heating hood is composed of a heating plate and a fan. The fan faces the discharge port at the bottom of the paving mechanism. When working, the heating plate is connected to a power source to utilize its internal high resistance to accumulate heat by radiation. The fan transmits the accumulated radiation heat to the discharge port, ensuring that heat is continuously transported to the mixture at its outlet during the paving process of the asphalt mixture, thereby ensuring the outlet temperature of the asphalt mixture and preventing it from adhering and solidifying due to the rapid drop in the outlet temperature contacting the roadbed, thereby affecting the paving construction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The overall structural diagram provided by the utility model;
[0016] Figure 2 It is a plan view of the paving mechanism of the utility model;
[0017] Figure 3 for Figure 1 A in the figure is an enlarged structural diagram.
[0018] In the figure: 1. Main frame; 2. Hydraulic cylinder; 3. Movable frame; 4. Paving mechanism; 5. Side plate; 6. Support plate; 7. Temperature sensor; 8. Mounting frame; 9. Display; 10. Heating hood; 11. Driving mechanism; 12. Flat plate; 13. Connecting plate; 14. Thickness sensor; 15. Material receiving and feeding hopper; 16. Cockpit; 17. Display panel. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0020] See also Figure 1 - Figure 3 A low-temperature pavement construction paving device of this embodiment includes a main frame 1. A driving walking mechanism 11 is provided at the bottom of the main frame 1 for driving the entire paving device to perform mobile paving. A material receiving and feeding hopper 15 is provided at the front end of the main frame 1. A driving cabin 16 is installed on the top of the main frame 1. A display panel 17 is installed inside the driving cabin 16. During the paving process, the driver enters the driving cabin 16 to operate the entire device and observes various working data during the paving process through the display panel 17.
[0021] Furthermore, a hydraulic cylinder 2 is installed on the top of the main frame 1, and a movable frame 3 is installed at one end of the piston rod of the hydraulic cylinder 2. A paving mechanism 4 is arranged inside the movable frame 3. Two sets of side plates 5 are installed on both sides of the paving mechanism 4. A flat plate 12 is installed on the two opposite inner walls of the side plates 5. A connecting plate 13 is installed at the bottom of the movable frame 3, and the connecting plate 13 is half wrapped around the outer periphery of the flat plate 12. A thickness sensor 14 is installed at the bottom of the connecting plate 13 for detecting the thickness of the asphalt pavement after paving. The hydraulic cylinder 2 converts hydraulic energy into mechanical energy and drives the paving mechanism 4 to move up and down through one end of its piston rod and the movable frame 3, thereby completing the adjustment of the paving height. The material receiving and feeding hopper 15 is used to transport the asphalt mixture to the inside of the paving mechanism 4. A discharge port is opened at the bottom of the paving mechanism 4, and the asphalt mixture is laid on the roadbed through the discharge port.
[0022] Furthermore, a heating structure is provided on the side plate 5, and the heating structure includes a heating cover 10. The heating cover 10 is installed on the two opposite inner walls of the side plate 5, and the heating cover 10 is located in front of the discharge port. The heating cover 10 is composed of a heating plate and a fan. The fan faces the discharge port at the bottom of the paving mechanism 4. When working, the heating plate is connected to a power source to use its internal high resistance to accumulate heat by radiation. The fan transmits the accumulated radiation heat to the discharge port, ensuring that the heat of the mixture at its outlet is continuously transported during the paving process of the asphalt mixture, ensuring the outlet temperature of the asphalt mixture, and preventing it from adhering and solidifying due to the rapid drop in the temperature of the outlet contacting the roadbed, thereby affecting the paving construction effect;
[0023] Furthermore, the support plate 6 is installed on the two opposite inner walls of the side plate 5, and the support plate 6 is located behind the discharge port. A plurality of groups of temperature sensors 7 are distributed and installed throughout the interior of the support plate 6. One end of the mounting frame 8 is installed on one side of the paving mechanism 4, and the other end thereof is installed on the inner wall of a group of side plates 5. The display 9 is located on the outer periphery of the mounting frame 8. A temperature monitoring structure is provided on the paving mechanism 4. The temperature monitoring structure is composed of a support plate 6, a temperature sensor 7, a mounting frame 8 and a display 9, and is used to monitor the temperature of the roadbed after paving in real time. The roadbed after paving will generate temperature radiation infrared energy due to the mixture inside. An infrared sensor is provided at the probe end of the temperature sensor 7 for receiving the radiated infrared energy and converting it into an electrical signal for transmission to the display 9. The monitored electrical signal is processed and displayed as real-time temperature data through the display 9, thereby avoiding the need for a dedicated person to use an inserted thermometer to measure the temperature after paving during the asphalt mixture paving process, thereby saving labor costs and improving the practicality of the paving device.
[0024] Working principle: A driving mechanism 11 is provided at the bottom of the main frame 1 for driving the entire paving device to perform mobile paving. A material receiving and feeding hopper 15 is used to transport the asphalt mixture to the interior of the paving mechanism 4. A discharge port is provided at the bottom of the paving mechanism 4, and the asphalt mixture is laid on the roadbed through the discharge port. A heating hood 10 composed of a heating plate and a fan is provided on the side plate 5. The fan faces the discharge port at the bottom of the paving mechanism 4 and transmits the accumulated radiant heat of the heating plate to the discharge port to ensure the outlet temperature of the asphalt mixture and avoid it from adhering and solidifying due to the rapid drop in temperature of the outlet contacting the roadbed, thereby affecting the paving construction effect. The roadbed after paving will generate temperature radiation infrared energy due to the mixture inside. An infrared sensor is provided at the probe end of the temperature sensor 7 for receiving the radiated infrared energy and converting it into an electrical signal for transmission to the display 9 for real-time display of temperature data, thereby avoiding the need for a dedicated person to use an inserted thermometer to measure the temperature after paving during the paving of the asphalt mixture, thereby saving labor costs and improving the practicality of the paving device.
[0025] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A low-temperature pavement construction paving device, comprising a main frame (1), characterized in that: A hydraulic cylinder (2) is installed on the top of the main frame (1), a movable frame (3) is installed on one end of the piston rod of the hydraulic cylinder (2), a paving mechanism (4) is arranged inside the movable frame (3), a discharge port is provided at the bottom of the paving mechanism (4), two groups of side panels (5) are installed on both sides of the paving mechanism (4), a heating structure is arranged on the side panels (5), and a temperature monitoring structure is arranged on the paving mechanism (4); The temperature monitoring structure comprises a support plate (6), a temperature sensor (7), a mounting frame (8) and a display (9), and is used for real-time monitoring of the temperature of the roadbed after paving. The support plate (6) is mounted on the two opposite inner walls of the side plate (5), and the support plate (6) is located behind the discharge port. A plurality of groups of temperature sensors (7) are distributed and installed in the interior of the support plate (6). One end of the mounting frame (8) is mounted on one side of the paving mechanism (4), and the other end is mounted on the inner wall of a group of side plates (5). The display (9) is located on the periphery of the mounting frame (8).
2. A low-temperature pavement construction paving device according to claim 1, characterized in that: The heating structure comprises a heating hood (10), which is mounted on two opposite inner walls of the side plate (5), and the heating hood (10) is located in front of the discharge port.
3. A low-temperature pavement construction paving device according to claim 1, characterized in that: A flat plate (12) is installed on two opposite inner walls of the side plate (5), a connecting plate (13) is installed on the bottom of the movable frame (3), and the connecting plate (13) is half-wrapped around the outer periphery of the flat plate (12), and a thickness sensor (14) is installed on the bottom of the connecting plate (13).
4. A low-temperature pavement construction paving device according to claim 1, characterized in that: A driving travel mechanism (11) is arranged at the bottom of the main frame (1), and a material receiving and conveying hopper (15) is arranged at the front end of the main frame (1).
5. A low-temperature pavement construction paving device according to claim 1, characterized in that: A cockpit (16) is installed on the top of the main frame (1).
6. A low-temperature pavement construction paving device according to claim 5, characterized in that: A display panel (17) is installed inside the cockpit (16).
