Energy-saving mining lamp with good heat dissipation effect

The energy-saving mining lamp addresses inadequate heat dissipation in conventional lamps by using a reflective cover, optical lens, and enhanced heat transfer components to ensure stable performance and extended life.

CN222164551UActive Publication Date: 2024-12-13SHENZHEN LAMP SHINING TECH CO LTD
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Patent Information

Application Number
CN202421045249.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-13
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Conventional mining lamps suffer from inadequate heat dissipation, leading to reduced performance and potential malfunctions due to high temperatures from long-term operation, especially in high-power applications.

Method used

An energy-saving mining lamp design featuring a reflective cover, optical lens, heat-conducting base, radiator with fins, heat dissipation fan, and a copper-made conductive base connected to an aluminum alloy heat sink, along with a graphene coating to enhance heat transfer and airflow, ensuring efficient heat dissipation.

Benefits of technology

The design improves lighting uniformity and energy efficiency while effectively preventing overheating, extending the lamp's service life and maintaining stable performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving mining lamp with a good heat dissipation effect. The energy-saving mining lamp comprises a rear shell, a front shell, an optical lens, a reflecting cover, an LED chip, a heat conduction base, a heat dissipation device and a heat dissipation fan. The reflecting cover is arranged in the light emitting direction of the LED chip, and the optical lens is used for diffusing light emitted by the LED chip; the backlight face of the LED chip is connected with the radiator through the heat conduction base, the radiator is provided with a plurality of radiating fins arranged at intervals in the circumferential direction, and an air guide gap is formed between every two adjacent radiating fins. The heat conduction base is located on the backlight face of the LED chip and can absorb heat generated by the LED chip and transmit the heat to the radiator, the cooling fan can drive airflow to flow to the radiator and the heat conduction base, and therefore heat dissipation is accelerated; due to the arrangement of the air guide gap, air can flow through the surface of the radiator more quickly, heat is prevented from being accumulated on the surface of the radiator, and therefore the radiating efficiency of the mining lamp is improved.
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Description

Technical Field

[0001] The utility model relates to the field of industrial and mining lamps, in particular to an energy-saving industrial and mining lamp with good heat dissipation effect. Background Art

[0002] Industrial and mining lamps are a general term for lamps used in factories, mines, warehouses, and high-bay production areas. General lighting lamps are usually evenly arranged above or on the side walls of the work area to illuminate the entire work surface. They require high-power incandescent lamps, halogen tungsten lamps, high-intensity gas discharge lamps, or a large number of fluorescent lamps. In addition, there are also relatively energy-saving high-power LED industrial and mining lamps.

[0003] In the prior art, the places where mining lamps are used generally need to remain bright for a long time, and the mining lamps need to be illuminated for a long time. However, long-term operation will increase the temperature of the LED light-emitting components in the lamp body, thereby reducing the service life of the mining lamp. Conventional mining lamps will be evenly spaced to provide some heat dissipation fins to improve the heat dissipation effect of the mining lamps. However, for mining lamps that are used for a long time or high-power mining lamps, the heat dissipation effect still cannot meet the demand, which not only easily leads to a decline in the performance of the mining lamps, but may even cause malfunctions and damage.

[0004] Therefore, the prior art has defects and needs to be improved. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide an energy-saving mining lamp with stable performance, long service life and good heat dissipation effect.

[0006] To achieve this purpose, the utility model adopts the following technical solutions: an energy-saving mining lamp with good heat dissipation effect, including a rear shell, a front shell, an optical lens, a reflective cover, an LED chip, a heat-conducting base, a radiator and a heat dissipation fan;

[0007] An accommodating chamber is formed between the front shell and the rear shell, the LED chip is arranged in the accommodating chamber, the reflector is arranged in the light emitting direction of the LED chip to reflect part of the light emitted by the LED chip, an opening is arranged in the middle of the front shell, the optical lens cover is arranged on the opening, and the optical lens is used to diffuse the light emitted by the LED chip;

[0008] The backlight surface of the LED chip is connected to the heat sink through the heat conductive base. A through hole for assembling the heat conductive base is provided in the middle of the heat sink. The heat conductive base is used to absorb the heat generated by the LED chip and transfer it to the heat sink.

[0009] The heat sink is provided with a plurality of heat sink fins arranged at intervals along the circumferential direction, and an air guide gap is formed between two adjacent heat sink fins. The heat sink fan is arranged at one side end of the heat sink away from the LED chip, and the heat sink fan is used to drive air flow to the heat sink and the thermal base.

[0010] By adopting the above technical solution, in the energy-saving industrial and mining lamp with good heat dissipation effect, the heat dissipation fan includes a positioning bracket and a fan body;

[0011] The fan body is arranged in the positioning bracket, the positioning bracket is in a circular structure, the positioning bracket is provided with a plurality of clamping arms extending outwards along the circumferential direction, and the heat dissipation fins are provided with clamping grooves for clamping the clamping arms.

[0012] By adopting the above-mentioned technical solutions, the energy-saving industrial and mining lamp with good heat dissipation effect further includes a power drive board, which is arranged in the rear shell body and is electrically connected to the LED chip and the heat dissipation fan.

[0013] By adopting the above-mentioned technical solutions, the energy-saving mining lamp with good heat dissipation effect further includes a U-shaped fixing frame, and two sides of the U-shaped fixing frame are rotatably connected to the rear shell.

[0014] By adopting the above-mentioned technical solutions, in the energy-saving mining lamp with good heat dissipation effect, a plurality of heat dissipation slots are provided on the rear shell body, and the heat dissipation slots are used to discharge the heat in the accommodating chamber.

[0015] By adopting the above-mentioned technical solutions, in the energy-saving mining lamp with good heat dissipation effect, the heat-conducting base is made of copper material, and the heat sink is made of aluminum alloy material.

[0016] By adopting the above-mentioned technical solutions, in the energy-saving mining lamp with good heat dissipation effect, a sealing rubber pad is provided between the rear shell and the front shell;

[0017] The rear housing and the front housing are locked and connected via bolts.

[0018] By adopting the above-mentioned technical solutions, in the energy-saving industrial and mining lamp with good heat dissipation effect, the end surface of the heat-conducting base facing the LED chip is coated with a graphene coating.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The reflective cover of the utility model is arranged in the light emitting direction of the LED chip, and can guide and reflect the light emitted by the LED chip so that it can be irradiated on the optical lens more evenly. The optical lens can adjust the angle and distribution of the light to realize the scattering of the light, thereby improving the lighting effect and uniformity of the industrial and mining lamp, not only making the lighting softer, but also more energy-saving; the thermal conductive base is located on the backlight surface of the LED chip, and can absorb the heat generated by the LED chip and transfer the heat to the radiator. The heat dissipation fins arranged on the surface of the radiator can improve the heat dissipation efficiency by increasing the surface area. The heat dissipation fan is located on one side of the radiator away from the LED chip, and can drive the airflow to the radiator and the thermal conductive base, thereby accelerating the heat dissipation; and the setting of the air guide gap allows air to flow through the surface of the radiator more quickly, preventing heat from accumulating on the surface of the radiator, thereby improving the heat dissipation efficiency of the industrial and mining lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0023] Figure 1 It is a schematic diagram of the explosion structure of the utility model;

[0024] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 3 It is a schematic diagram of the installation structure between the cooling fan and the radiator of the utility model;

[0026] Figure 4 It is a schematic diagram of the internal structure of the rear shell of the utility model. DETAILED DESCRIPTION

[0027] In order to make the utility model's purpose, features, and advantages more obvious and easy to understand, the following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the embodiments described below are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0029] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0030] like Figure 1 and Figure 4 As shown, the embodiment of the utility model provides an energy-saving industrial and mining lamp with good heat dissipation effect, including a rear shell 1, a front shell 2, an optical lens 3, a reflector 4, an LED chip 5, a heat conductive base 6, a radiator 7 and a heat dissipation fan 8; an accommodating chamber 10 is formed between the front shell 2 and the rear shell 1, the LED chip 5 is arranged in the accommodating chamber 10, the reflector 4 is arranged in the light emitting direction of the LED chip 5, so as to reflect part of the light emitted by the LED chip 5, an opening 20 is provided in the middle of the front shell 2, the optical lens 3 is covered on the opening 20, and the optical lens 3 is used to diffuse the light emitted by the LED chip 5; the LED chip 5, as a light source, can generate visible light by current excitation, the reflector 4 can guide and reflect the light emitted by the LED chip 5, so that it can be more evenly irradiated on the optical lens 3, and the optical lens 3 can adjust the angle and distribution of the light to achieve light scattering, thereby improving the lighting effect and uniformity of the industrial and mining lamp and making the lighting softer.

[0031] like Figure 1 and Figure 3As shown, the backlight surface of the LED chip 5 is connected to the heat sink 7 through the thermally conductive base 6. A through hole 70 for assembling the thermally conductive base 6 is provided in the middle of the heat sink 7. The thermally conductive base 6 is used to absorb the heat generated by the LED chip 5 and transfer it to the heat sink 7. The heat sink 7 is provided with a plurality of heat dissipation fins 71 arranged at intervals along the circumferential direction. An air guide gap 711 is formed between two adjacent heat dissipation fins 71. The heat dissipation fan 8 is provided at one side end of the heat sink 7 away from the LED chip 5. The heat dissipation fan 8 is used to drive the airflow to flow to the heat sink 7 and the thermally conductive base 6. The thermal conductive base 6 is located on the backlight surface of the LED chip 5, and absorbs the heat generated by the LED chip 5 through its contact surface with the LED chip 5 to reduce the operating temperature of the LED chip 5 and transfer the heat to the radiator 7. The heat dissipation fins 71 arranged on the surface of the radiator 7 can improve the heat dissipation efficiency by increasing the surface area. The cooling fan 8 is located on the side end of the radiator 7 away from the LED chip 5, and can drive the air flow to the radiator 7 and the thermal conductive base 6, thereby accelerating the dissipation of heat; and the setting of the air guide gap 711 allows air to flow through the surface of the radiator 7 more quickly to prevent heat from accumulating on the surface of the radiator 7.

[0032] like Figure 1 and Figure 3 As shown, further, the cooling fan 8 includes a positioning bracket 81 and a fan body 82, the fan body 82 is arranged in the positioning bracket 81, the positioning bracket 81 is a circular structure, the positioning bracket 81 is provided with a plurality of outwardly extending clamping arms 811 along the circumferential direction, and the cooling fins 71 are provided with clamping grooves 712 for the clamping arms 811 to be clamped. Such a configuration can not only improve the convenience of disassembly and assembly of the cooling fan 8 and improve the assembly efficiency, but also improve the fit between the cooling fan 8 and the radiator 7, avoid air leakage or poor local cooling effect, thereby improving the overall cooling effect.

[0033] like Figure 4 As shown, further, the industrial and mining lamp also includes a power drive board 51, which is arranged in the rear shell 1, and the power drive board 51 is electrically connected to the LED chip 5 and the cooling fan 8. The power drive board 51 can convert the input AC power into the DC power required by the LED chip 5.

[0034] like Figure 1 and Figure 2 As shown, further, the mining lamp also includes a U-shaped fixing frame 11, and both sides of the U-shaped fixing frame 11 are rotatably connected to the rear shell 1. Such a configuration can facilitate the user to adjust the angle of the U-shaped fixing frame 11 according to actual needs, thereby adjusting the light emission direction of the mining lamp.

[0035] like Figure 1 and Figure 2 As shown, further, the rear shell 1 is provided with a plurality of heat dissipation slots 12, and the heat dissipation slots 12 are used to discharge the heat in the accommodating chamber 10 to prevent the heat from accumulating inside the industrial and mining lamp and causing the temperature of the LED chip 5 to rise too high.

[0036] Furthermore, the thermally conductive base 6 is made of copper, and the heat sink 7 is made of aluminum alloy. Copper has high thermal conductivity. By using the thermally conductive base 6 made of copper, the heat generated by the LED chip 5 can be effectively transferred to the heat sink 7 to prevent the LED chip 5 from overheating; the heat sink 7 made of aluminum alloy can quickly dissipate heat to the surrounding environment, thereby improving the overall heat dissipation efficiency.

[0037] like Figure 1 and Figure 4 As shown, further, a sealing rubber pad 13 is provided between the rear shell 1 and the front shell 2, and the rear shell 1 and the front shell 2 are fastened and connected by bolts.

[0038] like Figure 1 As shown, further, the end surface of the thermal conductive base 6 facing the LED chip 5 is coated with a graphene coating 61. Such an arrangement can fully improve the heat conduction efficiency, so as to transfer the heat generated by the LED chip 5 to the heat sink 7 faster and more effectively.

[0039] The reflector 4 of the utility model is arranged in the light emitting direction of the LED chip 5, and can guide and reflect the light emitted by the LED chip 5 so that it can be irradiated on the optical lens 3 more evenly. The optical lens 3 can adjust the angle and distribution of the light to realize the scattering of the light, thereby improving the lighting effect and uniformity of the industrial and mining lamp, not only making the lighting softer, but also more energy-saving; the thermal conductive base 6 is located on the backlight surface of the LED chip 5, and can absorb the heat generated by the LED chip 5 and transfer the heat to the radiator 7. The heat dissipation fins 71 arranged on the surface of the radiator 7 can improve the heat dissipation efficiency by increasing the surface area. The heat dissipation fan 8 is located on one side end of the radiator 7 away from the LED chip 5, and can drive the airflow to the radiator 7 and the thermal conductive base 6, thereby accelerating the heat dissipation; and the setting of the air guide gap 711 allows air to flow through the surface of the radiator 7 more quickly to prevent heat from accumulating on the surface of the radiator 7, thereby improving the heat dissipation efficiency of the industrial and mining lamp.

[0040] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. An energy-saving mining lamp with good heat dissipation effect, characterized in that: It includes a rear housing, a front housing, an optical lens, a reflective cover, an LED chip, a thermal base, a heat sink and a cooling fan; An accommodating chamber is formed between the front shell and the rear shell, the LED chip is arranged in the accommodating chamber, the reflector is arranged in the light emitting direction of the LED chip to reflect part of the light emitted by the LED chip, an opening is arranged in the middle of the front shell, the optical lens cover is arranged on the opening, and the optical lens is used to diffuse the light emitted by the LED chip; The backlight surface of the LED chip is connected to the heat sink through the heat conductive base. A through hole for assembling the heat conductive base is provided in the middle of the heat sink. The heat conductive base is used to absorb the heat generated by the LED chip and transfer it to the heat sink. The heat sink is provided with a plurality of heat sink fins arranged at intervals along the circumferential direction, and an air guide gap is formed between two adjacent heat sink fins. The heat sink fan is arranged at one side end of the heat sink away from the LED chip, and the heat sink fan is used to drive air flow to the heat sink and the thermal base.

2. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: The heat dissipation fan comprises a positioning bracket and a fan body; The fan body is arranged in the positioning bracket, the positioning bracket is in a circular structure, the positioning bracket is provided with a plurality of clamping arms extending outwards along the circumferential direction, and the heat dissipation fins are provided with clamping grooves for clamping the clamping arms.

3. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: It also includes a power drive board, which is arranged in the rear shell body and is electrically connected to the LED chip and the cooling fan.

4. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: It also includes a U-shaped fixing frame, and two sides of the U-shaped fixing frame are rotatably connected to the rear shell body.

5. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: The rear housing is provided with a plurality of heat dissipation slots, and the heat dissipation slots are used to discharge the heat in the accommodating chamber.

6. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: The thermal conductive base is made of copper, and the radiator is made of aluminum alloy.

7. The energy-saving mining lamp with good heat dissipation effect according to claim 1 is characterized in that: A sealing rubber pad is provided between the rear housing and the front housing; The rear housing and the front housing are locked and connected via bolts.

8. The energy-saving mining lamp with good heat dissipation effect according to claim 6, characterized in that: The end surface of the thermally conductive base facing the LED chip is coated with a graphene coating.