Device for measuring flat roll on line
By designing an online measuring flat roll device, the inner rod and sleeve slide to drive the measuring rod for real-time inspection, the problem of inconvenience in detection in the prior art is solved, and the rapid measurement and adjustment of the flat roll value is realized, reducing the cost of repair.
Patent Information
- Application Number
- CN202420011942.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-03
AI Technical Summary
The prior art lacks suitable tools for real-time online inspection of steel coil flat coils, which leads to inconvenience in detection and the inability to quickly read and adjust the reference value, which affects subsequent processes and product quality.
A device for measuring flat coils is designed, including a rod body assembly and a measuring assembly. The connecting rod and measuring rod are driven by sliding the inner rod and the sleeve. The measuring rod extends out of the measuring block to measure externally, which can be used to high temperature of the steel coil. Real-time inspection is carried out under, suitable for flat coil measurements of different steel coils.
It realizes fast and convenient numerical measurement of flat rolls, reduces the secondary repair costs caused by flat roll problems, and ensures smooth progress of the process and product quality.
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Figure CN222165907U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of hot rolling steel coil detection, and in particular to a device for online measurement of flat coils. Background Art
[0002] During the hot rolling production process, some steel coils have different degrees of flat coil phenomenon during the unloading process to the pallet transportation. Flat coil refers to the defect characteristics of hot rolled plate (coil), which is oval at the end of the coil and is easy to occur in thinner coils. This is because the coil diameter of the edge part of the coil is not equal to the coil diameter of the center part, thus forming a flat coil shape. Flat coil not only affects the appearance quality of the coil, but also affects the subsequent processing process, such as affecting the process feeding, and also brings difficulties to shearing, welding, bending and other operations, and may even cause product quality problems.
[0003] In order to control the flatness of the coil, it is necessary to adjust the flatness of the coil in time according to the change of the flatness value, but there is no suitable tool to detect the flatness of the steel coil. Utility Model Content
[0004] The present application aims to solve the technical problem of steel coil flatness detection at least to a certain extent. To this end, the present application provides a device for online measuring flat coils, which can effectively measure the flatness values of steel coils, and the detection is convenient and fast. It can quickly read and adjust the reference value, perform real-time online detection, and reduce the situation where subsequent processes cannot load materials due to flat coil problems, thereby reducing the cost of secondary rework.
[0005] The embodiment of the present application provides a device for online measuring of flat rolls, which includes:
[0006] A rod assembly, the rod assembly includes a sleeve and an inner rod with a scale, the inner rod and the sleeve are connected by a shaft sleeve, the first end of the inner rod extends out of the sleeve, and the scale is arranged at the second end or the middle of the inner rod;
[0007] The measuring assembly includes a measuring block, a measuring rod and a connecting rod, a part of the measuring rod is placed in the measuring block, and the other part of the measuring rod extends out of the measuring block, the measuring block is connected to the sleeve, and the two ends of the connecting rod are respectively hinged to the measuring rod and the first end of the inner rod;
[0008] The inner rod is slidable relative to the sleeve, and drives the connecting rod by sliding relative to the sleeve. The connecting rod drives the measuring rod to be retractable relative to the measuring block, and external measurement is performed through the relative position of the measuring rod and the measuring block.
[0009] The flatness of existing steel coils can be clearly seen by the naked eye, but there is no effective tool to measure it. At present, only direct measurement tools such as tape measures can be used for measurement, but this detection method is not convenient, not to mention that the temperature of the steel coil is high, and it is impossible to measure it at close range, and it is impossible to perform real-time and effective detection. However, the present application forms a certain distance between the measuring point and the steel coil through the inner rod and the sleeve, and directly measures the steel coil through the measuring component, and reads the reading at the non-first end position, so that the measurement can be performed even when the temperature of the steel coil is high. The detection is convenient and fast, and the adjustment reference value can be quickly read and adjusted, and real-time online detection can be performed. The measuring component extends the measuring block through the measuring rod to measure externally, and the end of the measuring rod can be against the flatness of the steel coil, mainly measuring the inner diameter of the flatness of the steel coil. The inner rod drives the connecting rod and the measuring rod, and the measuring rod can be applied to different steel coils, so that the flatness of the steel coil can be effectively measured. After obtaining the measurement data of the steel coil, the steel coil can be adjusted in time, which also reduces the situation where the subsequent process cannot be loaded due to the flat coil problem, and reduces the secondary repair cost.
[0010] In an optional embodiment, the first end of the inner rod is hinged with two connecting rods, there are two measuring rods in total, each connecting rod is connected to a corresponding measuring rod, and the directions of extending or retracting the measuring blocks of the two measuring rods are opposite.
[0011] In an optional embodiment, the measuring assembly further comprises a roller, which is mounted on the end of the measuring rod and is located outside the measuring block.
[0012] In an optional embodiment, the measuring assembly further includes a thrust spring, which is disposed in the sleeve, and two ends of the thrust spring are respectively connected to the inner rod and the sleeve.
[0013] In an optional embodiment, the sleeve is provided with a reading window, and the scale mark position of the inner rod corresponds to the position of the reading window.
[0014] In an optional embodiment, the measuring assembly further comprises a vertical aiming member, and the vertical aiming member is arranged on the outer wall of the sleeve.
[0015] In an optional embodiment, the measuring assembly further comprises a handle connected to the sleeve.
[0016] In an optional embodiment, the handle is provided with a bending section, and the setting direction of the bending section is consistent with the extension direction of the inner rod.
[0017] In an optional embodiment, the handle is provided with a level, and the level is arranged at the bending section of the handle.
[0018] In an optional embodiment, the measuring assembly further includes a limit plug, which is fixed to the second end of the inner rod, and the size of the limit plug is larger than the inner diameter of the sleeve.
[0019] It can be seen from the above technical solution that the beneficial effects of this application are:
[0020] The present application forms a certain distance between the measuring point and the steel coil through the inner rod and the sleeve, directly measures the steel coil through the measuring component, and takes readings at a position other than the first end, so that measurement can be performed even when the temperature of the steel coil is high, and the detection is convenient and quick, and the adjustment reference value can be quickly read to perform real-time online detection, and the measuring component extends the measuring block through the measuring rod to measure externally, and the end of the measuring rod can abut against the steel coil, and the inner rod drives the connecting rod and the measuring rod, so that the measuring rod can be applied to different steel coils, so that the flatness value of the steel coil can be effectively measured, and after obtaining the measurement data of the steel coil, the steel coil can be adjusted in time, which also reduces the situation where the subsequent process cannot be loaded due to the flat coil problem, and reduces the secondary repair cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other embodiments and drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 A schematic diagram of an embodiment of a device for online measuring flat rolls is shown;
[0023] Figure 2 A schematic diagram of an embodiment of a device for online measuring flat rolls is shown;
[0024] Figure numerals: 100, device; 110, measuring assembly; 111, measuring block; 112, measuring rod; 113, connecting rod; 114, roller; 115, thrust spring; 120, rod body assembly; 121, inner rod; 122, sleeve; 122a, reading window; 123, grip; 123a, level; 124, vertical aiming piece; 125, limit stopper. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0029] The present application is described below with reference to the accompanying drawings and specific embodiments:
[0030] Please refer to Figure 1The embodiment of the present application provides an apparatus for online measuring flat rolls, the apparatus 100 comprising: a rod assembly 120 and a measuring assembly 110, the measuring assembly 110 being mounted on the rod assembly 120, the rod assembly 120 comprising a sleeve 122 and an inner rod 121 with a scale, the sleeve 122 may be in the form of a square tube, a round tube or other tubes, the inner rod 121 may also be in the form of a square rod, a round rod or other rods, as long as the inner rod 121 is placed in the sleeve 122, the inner rod 121 and the sleeve 122 are connected by a shaft sleeve, there is a gap between the inner rod 121 and the inner wall of the sleeve 122, so that the inner rod 121 can slide relative to the sleeve 122, the inner rod 121 has two ends, the first end of the inner rod 121 extends out of the sleeve 122, the scale is arranged at the second end or the middle of the inner rod 121, and since the measuring assembly 110 is arranged at the first end of the inner rod 121, the position of the reading is separated from the position of the measurement; the measuring assembly 110 comprises Measuring block 111, measuring rod 112 and connecting rod 113, the measuring block 111 is connected to the sleeve 122, and is fixedly connected by welding, threaded connection or other connection methods. Part of the measuring rod 112 is placed in the measuring block 111, and the other part of the measuring rod 112 is located outside the measuring block 111, and the measuring rod 112 can slide relative to the measuring block 111, which is achieved by arranging slots on the surface or both sides of the measuring block 111. The measuring rod 112 and the measuring block 111 are plug-in connected, and the two ends of the connecting rod 113 are respectively hinged to the measuring rod 112 and the first end of the inner rod 121, and the hinge is connected by a pin; the inner rod 121 is slidable relative to the sleeve 122, and the inner rod 121 drives the connecting rod 113 by sliding relative to the sleeve 122, and the connecting rod 113 drives the measuring rod 112 to be retractable, extended or retracted relative to the measuring block 111, and external measurement is performed through the relative position of the measuring rod 112 and the measuring block 111.
[0031] In the embodiment of the present application, a certain distance is formed between the measuring point and the steel coil through the inner rod 121 and the sleeve 122, and the steel coil is directly measured through the measuring component 110, and the reading is taken at a position other than the first end. In this way, measurement can be performed even when the temperature of the steel coil is high. The detection is convenient and quick, and the adjustment reference value can be quickly read to perform real-time online detection. The measuring component 110 extends the measuring block 111 through the measuring rod 112 to measure externally. The end of the measuring rod 112 can abut against the steel coil, and the inner rod 121 drives the connecting rod 113 and the measuring rod 112, so that the measuring rod 112 can be applied to different steel coils. In this way, the flatness value of the steel coil can be effectively measured. After obtaining the measurement data of the steel coil, the steel coil can be adjusted in time, which also reduces the situation where the subsequent process cannot be loaded due to the flatness problem, thereby reducing the secondary rework cost.
[0032] In an optional embodiment, the first end of the inner rod 121 is hinged with two connecting rods 113, and there are two measuring rods 112 in total. Each connecting rod 113 is respectively connected to a corresponding measuring rod 112, that is, one connecting rod 113 drives one measuring rod 112 to move, and the two connecting rods 113 intersect at the same position of the inner rod 121, so that the connecting rod 113 can be driven by the inner rod 121 at the same time, and the two connecting rods 113 drive the two measuring rods 112 to be relatively close or separated at the same time, and the extension or retraction of the two measuring rods 112 are in opposite directions of the measuring block 111, and the inner rod 121 is perpendicular to the moving direction of the measuring rod 112, so that the movement of the inner rod 121 can be converted into movement of the measuring rod 112 in the vertical direction; in an optional embodiment, the measured distance at the maximum extension limit of the measuring rod 112 is 600mm~800mm. Due to the action of the connecting rod 113, driven by the inner rod 121, the two measuring rods 112 can approach or separate from each other, so that the movement of the inner rod 121 in the direction can be converted into the spacing adjustment in the direction in which the two measuring rods 112 are arranged. The inner diameter of the flat roll of the steel coil can be measured by extending the ends of the two measuring rods 112 into the flat roll of the steel coil and abutting against the flat roll position. This is because the scale position of the inner rod 121 is pre-set, and the extension displacement of each small section of the measuring rod 112 relative to the measuring block 111 corresponds to the scale of the inner rod 121. In this way, the scale of the inner rod 121 can reflect the spacing between the ends of the two measuring rods 112, thereby obtaining the inner diameter of the flat roll of the steel coil.
[0033] In an optional embodiment, the measuring component 110 also includes a roller 114, which is installed at the end of the measuring rod 112. The roller 114 is located outside the measuring block 111. The end distance between the rolling surfaces of the two rollers 114 reflects the inner diameter of the measured steel coil flat roll. A roller 114 groove and a wheel axle hole can be set at the end of the measuring rod 112, so that the roller 114 can be clamped on the end of the measuring rod 112 by clamping the wheel axle into the axle hole, and the roller 114 can slide on the steel coil flat roll to facilitate measurement.
[0034] In an optional embodiment, the measuring component 110 also includes a thrust spring 115, which is disposed in the sleeve 122. A spring mounting position is set at a position of the sleeve 122 near the first end of the inner rod 121. The mounting position can be formed by recessing the inner wall of the sleeve 122, and the thrust spring 115 is placed therein. The two ends of the thrust spring 115 are respectively connected to the inner rod 121 and the sleeve 122. One end of the thrust spring 115 is connected to the first end of the inner rod 121, and the other end of the thrust spring 115 is connected to the inner wall of the sleeve 122. It is set by welding, threaded clamping or other connection methods. In this way, after the inner rod 121 moves, the thrust spring 115 is subjected to force and can restore its deformation when the inner rod 121 is released, so as to rest against the flat roll of the steel coil.
[0035] In an optional embodiment, the sleeve 122 is provided with a reading window 122a, and the reading window 122a may be an opening on the sleeve 122, or may be made of a transparent material. The reading of the inner rod 121 inside the sleeve 122 may be read through the reading window 122a, and the scale mark position of the inner rod 121 corresponds to the position of the reading window 122a, so that data can be read at the reading window 122a. In an optional embodiment, the second end of the inner rod 121 extends out of the sleeve 122, and the corresponding value can be read through the end of the sleeve 122 corresponding to the scale position of the inner rod 121.
[0036] In an optional embodiment, the measuring component 110 also includes a vertical aiming member 124, which is disposed on the outer wall of the sleeve 122. The vertical aiming member 124 is a rod or a block, and an instrument can be used. The vertical aiming member 124 is fixed to the outer wall of the sleeve 122 by threaded connection, bolting or other connection methods. In an optional embodiment, the vertical aiming member 124 is a rod, and a hole for aiming is provided at the end of the rod to facilitate alignment during measurement. The rod is perpendicular to the sleeve 122 to improve the accuracy of alignment.
[0037] In an optional embodiment, the measuring assembly 110 further includes a handle 123, which is connected to the sleeve 122. The handle 123 is a rod structure, and the end of the handle 123 is fixed to the outer wall of the sleeve 122. The fixing method adopts threaded connection, bolting or other connection methods. The handle 123 is easy to hold and easy to operate. In an optional embodiment, the handle 123 is provided with a bending section, and the setting direction of the bending section is consistent with the extension direction of the inner rod 121. The bending structure is adopted, and the handle 123 is easy to grasp, which improves the convenience to a certain extent. High hand-held stability. With the above-mentioned direction setting, the bending section can be parallel to the inner rod 121, which can play a certain positioning role. In an optional embodiment, the handle 123 is provided with a spirit level 123a, and the spirit level 123a is arranged on the bending section of the handle 123. A groove can be opened in the bending section, and the spirit level 123a is placed in the groove to complete the installation of the spirit level 123a. The spirit level 123a adopts an instrument that can display the level, such as a bubble level. The use of the spirit level 123a can further improve the measurement accuracy.
[0038] In an optional embodiment, the measuring component 110 also includes a limit plug 125, which is fixed to the second end of the inner rod 121. The limit plug 125 can be fixed by welding, threaded connection or other fixing methods, as long as it is ensured to be set at the second end of the inner rod 121. The size of the limit plug 125 is larger than the inner diameter of the sleeve 122, so that the limit plug 125 can always be placed outside the sleeve 122 to prevent the inner rod 121 from entering the sleeve 122 and being unable to be pulled out.
[0039] The method of using the embodiment of the present application is as follows:
[0040] 1. Check the status of the device 100, and make sure that the inner rod 121 can be pulled to the maximum position to ensure that there is no jamming and data can be read normally;
[0041] 2. When measuring, hold the handle 123 in one hand and the limit stopper 125 in the other hand, pull out the inner rod 121, and the measuring rod 112 retracts into the measuring block 111 under the drive of the inner rod 121 and the connecting rod 113;
[0042] 3. Insert the measuring rod 112 vertically into the core of the steel coil from the side of the steel coil. Ensure that the measuring rod 112 is perpendicular to the steel coil surface at the measuring position through the vertical sight and the level 123a, or ensure that the sleeve 122 is vertically inserted into the steel coil; gradually loosen the limit stopper 125 with the force of the thrust spring 115, so that the measuring rod 112 is extended and pressed against the inner wall of the flat coil of the steel coil under the action of the thrust spring 115 and driven by the connecting rod 113. Slightly adjust the position, observe the verticality through the sight vertical device, and ensure the horizontality through the level 123a;
[0043] 4. Read and record the value through the scale display of the inner rod 121, and finally pull out the inner rod 121 through the limit stopper 125, retract the measuring rod 112, and pull the measuring rod 112 out of the steel coil.
[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", "optional example" or "optional implementation" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.
[0045] In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0046] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A device for measuring flat rolls online, characterized in that: include: A rod body assembly (120), the rod body assembly (120) comprising a sleeve (122) and an inner rod (121) with a scale, the inner rod (121) and the sleeve (122) being connected by a shaft sleeve, the first end of the inner rod (121) extending out of the sleeve (122), and the scale being arranged at the second end or the middle of the inner rod (121); A measuring assembly (110), the measuring assembly (110) comprising a measuring block (111), a measuring rod (112) and a connecting rod (113), a portion of the measuring rod (112) being disposed in the measuring block (111), and another portion of the measuring rod (112) extending out of the measuring block (111), the measuring block (111) being connected to the sleeve (122), and two ends of the connecting rod (113) being hinged to the measuring rod (112) and the first end of the inner rod (121), respectively; The inner rod (121) is slidable relative to the sleeve (122), and the inner rod (121) drives the connecting rod (113) by sliding relative to the sleeve (122). The connecting rod (113) drives the measuring rod (112) to be retractable relative to the measuring block (111), and external measurement is performed through the relative position of the measuring rod (112) and the measuring block (111).
2. The device for measuring flat rolls online according to claim 1, characterized in that: The first end of the inner rod (121) is hinged to two connecting rods (113), and there are two measuring rods (112) in total. Each connecting rod (113) is respectively connected to a corresponding measuring rod (112), and the two measuring rods (112) extend or retract in opposite directions with respect to the measuring block (111).
3. The device for measuring flat rolls online according to claim 1, characterized in that: The measuring assembly (110) further comprises a roller (114), wherein the roller (114) is mounted on the end of the measuring rod (112), and the roller (114) is located outside the measuring block (111).
4. The device for measuring flat rolls online according to claim 1, characterized in that: The measuring assembly (110) further comprises a thrust spring (115), wherein the thrust spring (115) is arranged in the sleeve (122), and two ends of the thrust spring (115) are respectively connected to the inner rod (121) and the sleeve (122).
5. The device for measuring flat rolls online according to any one of claims 1 to 4, characterized in that: The sleeve (122) is provided with a reading window (122a), and the scale mark position of the inner rod (121) is located corresponding to the position of the reading window (122a).
6. The device for measuring flat rolls online according to claim 5, characterized in that: The measuring assembly (110) further comprises a vertical aiming member (124), wherein the vertical aiming member (124) is arranged on the outer wall of the sleeve (122).
7. The device for measuring flat rolls online according to any one of claims 1 to 4, characterized in that: The measuring assembly (110) further comprises a handle (123), wherein the handle (123) is connected to the sleeve (122).
8. The device for measuring flat rolls online according to claim 7, characterized in that: The handle (123) is provided with a bending section, and the setting direction of the bending section is consistent with the extension direction of the inner rod (121).
9. The device for measuring flat rolls online according to claim 8, characterized in that: The handle (123) is provided with a level, and the level is arranged at the bent section of the handle (123).
10. The device for measuring flat rolls online according to any one of claims 1 to 4, characterized in that: The measuring assembly (110) further comprises a limit stopper (125), wherein the limit stopper (125) is fixed to the second end of the inner rod (121), and the size of the limit stopper (125) is greater than the inner diameter of the sleeve (122).
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