Salt water irrigation treatment unit replacement mechanism
By designing the salt water irrigation treatment unit replacement mechanism, the filter element replacement is simplified by using replacement roulettes and clamping devices, the problem of reducing irrigation efficiency caused by filter element blockage is solved, the irrigation efficiency and maintenance efficiency are improved, and the failure rate and cost are reduced.
Patent Information
- Application Number
- CN202420114886.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-17
AI Technical Summary
The filter element blockage during salt water irrigation leads to a reduction in irrigation efficiency, and the filter device is maintained for a long time, which affects irrigation efficiency and crop growth.
A salt water irrigation treatment unit replacement mechanism is designed, including a filter element tube arranged between the inlet pipe and the outlet pipe, equipped with a replacement wheel and a clamping device, and clamping the filter element is clamped using telescopic corrugated pipe, top tightening flange and telescopic cylinder. The filter element replacement process is simplified through the rotary mechanism, reducing manual intervention.
The filter element replacement time is shortened, irrigation efficiency is improved, maintenance time is reduced, irrigation efficiency is avoided, and equipment failure rate and usage cost is reduced.
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Figure CN222173364U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of irrigation equipment, and in particular relates to a salt water irrigation processing unit replacement mechanism. Background Art
[0002] The use of salt water for irrigation operations requires the adjustment of its salt content to avoid excessive salt causing crop yield reduction or withering. At the same time, in order to prevent salt from accumulating too quickly in the fields, irrigation is carried out through drip irrigation belts to reduce evaporation and slow down the rate of salt return. Salt water comes from shallow wells or surface water. In addition to salt, there are also a lot of soil, sand and gravel and other debris, which can easily get clogged inside the drip irrigation pipe, causing the drip irrigation pipe to be blocked. In addition, it takes time to mix and dilute salt water by adding fresh water. If the filter device is blocked, it will delay time and affect irrigation efficiency. Utility Model Content
[0003] In order to solve the above problems in the prior art, the utility model provides a salt water irrigation processing unit replacement mechanism, which can shorten the maintenance time of the filter device and improve the irrigation efficiency.
[0004] The specific technical solution adopted by the utility model is:
[0005] A saltwater irrigation treatment unit replacement mechanism comprises a filter tube provided with a filter element, the filter tube is connected in series between an inlet pipe and an outlet pipe, the replacement mechanism comprises a replacement wheel and a clamping device, a plurality of sleeves are provided on the rim of the replacement wheel, the filter tube is sleeved in the sleeve, the clamping device comprises a telescopic bellows, a first top tightening flange, a second top tightening flange and a telescopic cylinder, the telescopic bellows is connected between the outlet pipe and the first top tightening flange, the second top tightening flange is communicated with the outlet pipe, the first top tightening flange and the second top tightening flange are respectively arranged on both sides of the filter tube, the telescopic cylinder pushes the first top tightening flange to squeeze the filter tube, presses and fixes the filter tube to the second top tightening flange on the other side, and clamps and seals the filter tube with the help of the first top tightening flange and the second top tightening flange.
[0006] The cam is connected with the second sliding member by the spring, and the second sliding member is connected with the first sliding member by the spring.
[0007] The end of the rake rod is hinged with a rake claw of a herringbone structure, and the rake claw is hooked with the sleeve.
[0008] The filter core tube comprises a tube body and a first fixing plug and a second fixing plug arranged at both ends of the tube body. The filter core is fixedly connected to the first fixing plug and suspended in the tube body.
[0009] The first fixing plug and the second fixing plug respectively form a detachable threaded connection with the tube body, the first fixing plug and the second fixing plug are in a frustum-shaped structure and are respectively provided with a through hole, the filter element is in a cup-shaped structure with one end open, a threaded sleeve is provided at the opening of the filter element, and a tubular fixing part is provided at the through hole of the first fixing plug, and the fixing part forms a detachable threaded connection with the threaded sleeve of the filter element.
[0010] The first slider and the second slider are respectively provided with raised hinged columns, and the end of the swing rod is provided with an oblong hole to form an articulated fit with the hinged columns of the first slider and the second slider.
[0011] A return spring is also arranged between the filter tube and the sleeve, a fixing ring is sleeved on the outside of the filter tube, and the return spring is connected between the sleeve and the fixing ring. After the filter tube is loosened, the filter tube is pulled out from the second tightening flange with the help of the return spring.
[0012] The beneficial effects of the utility model are:
[0013] The utility model adopts a first tightening flange and a second tightening flange to clamp the filter tube, and a plurality of filter tubes are reserved with the help of a replacement wheel. When replacement is needed, the filter tube can be replaced by only loosening the first tightening flange, thereby shortening the time required for replacement and improving irrigation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a schematic diagram of the cooperation between the replacement wheel disc and the rotating wheel mechanism of the utility model;
[0015] Figure 2 for Figure 1 Schematic diagram of the rotating wheel mechanism in the left view direction;
[0016] Figure 3 It is a schematic diagram of the cooperation between the filter tube and the sleeve on the replacement wheel;
[0017] Figure 4 A half-section schematic diagram of a filter tube;
[0018] Figure 5 The figure is a schematic diagram of the assembly of the filter tube;
[0019] In the accompanying drawings, 1, filter element, 2, replacement wheel, 3, sleeve, 4, telescopic bellows, 5, first tightening flange, 6, second tightening flange, 7, telescopic cylinder, 8, base, 9, swing rod, 10, rake rod, 11, first slide rail, 12, second slide rail, 13, first slider, 14, second slider, 15, rotating shaft, 16, rake claw, 17, tube body, 18, first fixing plug, 19, second fixing plug, 20, fixing part, 21, return spring, 22, fixing ring. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0021] Specific implementation examples Figure 1 As shown, the utility model is a salt water irrigation treatment unit replacement mechanism, including a filter element 1 tube provided with a filter element 1, the filter element 1 tube is connected in series between a water inlet pipe and a water outlet pipe, the replacement mechanism includes a replacement wheel 2 and a clamping device, a plurality of sleeves 3 are provided on the rim of the replacement wheel 2, the filter element 1 tube is sleeved in the sleeve 3, the clamping device includes a telescopic bellows 4, a first top tightening flange 5, a second top tightening flange 6 and a telescopic cylinder 7, the telescopic bellows 4 is connected between the water outlet pipe and the first top tightening flange 5, the second top tightening flange 6 is communicated with the water outlet pipe, the first top tightening flange 5 and the second top tightening flange 6 are respectively arranged on both sides of the filter element 1 tube, the telescopic cylinder 7 pushes the first top tightening flange 5 to squeeze the filter element 1 tube, and the filter element 1 tube is pressed and fixed to the second top tightening flange 6 on the other side, and the filter element 1 tube is clamped and sealed by means of the first top tightening flange 5 and the second top tightening flange 6.
[0022] When the replacement mechanism is in use, the filter element 1 tube is inserted into the sleeve 3, and the first tightening flange 5 is used to push one end of the filter element 1 tube with the help of the telescopic cylinder 7, so that the filter element 1 tube moves and the other end thereof touches the second tightening flange 6. The first tightening flange 5 and the second tightening flange 6 are respectively provided with sealing grooves adapted to the shape of the end portion of the filter element 1 tube. With the help of clamping of the first tightening flange 5 and the second tightening flange 6, the second tightening flange 6 is installed at the output end pipe mouth of the spiral filter, so that the filter element 1 tube is connected with the inlet and outlet water ends of the secondary filtration device.
[0023] Further, such as Figure 2 As shown, the replacement mechanism also includes a rotating wheel mechanism, which includes a base 8, a slide rail assembly, a swing rod 9 and a rake rod 10. The slide rail assembly is arranged on the base 8, and the slide rail assembly includes a first slide rail 11 and a second slide rail 12. The first slide rail 11 is provided with a first slider 13, and the second slide rail 12 is provided with a second slider 14. The first slide rail 11 and the second slide rail 12 are arranged at a right angle, and the swing rod 9 is a right-angle structure. The right angle of the swing rod 9 is hinged to the base 8. The two ends of the swing rod 9 are respectively hinged to the first slider 13 and the second slider 14. The first slider 13 is fixedly connected to the first tightening flange 5. The rake rod 10 is arranged on the second slider 14. The rake rod 10 forms a hook fit with the sleeve 3. The first slider 13 swings the swing rod 9 with the help of the movement of the first tightening flange 5. The swing rod 9 drives the rake rod 10 to move relative to the sleeve 3 on the replacement wheel 2. The replacement wheel 2 has the freedom to rotate relative to the rotating wheel mechanism with the help of the rotating shaft 15 passing through its wheel core.
[0024] When the irrigation efficiency is reduced and the filter element 1 needs to be replaced, the telescopic cylinder 7 moves backward to drive the first tightening flange 5 to retreat, and the first tightening flange 5 and the second tightening flange 6 release the filter element 1 tube, and the first slider 13 moves backward synchronously with the movement of the first tightening flange 5. Figure 2 As shown, the first slider 13 drives the swing rod 9 to rotate, wherein the direction of the second slide rail 12 is perpendicular to the rotation direction of the replacement wheel 2. The swing of the swing rod 9 causes the second sliding block to move downward, causing the rake rod 10 to move downward, and the rake claw 16 hinged on the rake rod 10 is inserted into a sleeve 3 of the replacement wheel 2. As the rake rod 10 continues to move downward, the rake claw 16 pulls the replacement wheel 2, and the used filter element 1 on the replacement wheel 2 is rotated downward, and the spare filter element 1 on the upper side is rotated to the axis of the inlet and outlet pipes of the secondary filtration device. Then, the telescopic cylinder 7 extends out, driving the first tightening flange 5 forward to clamp the spare filter element 1, the first slider 13 moves forward, and the second slider 14 moves upward to drive the rake rod 10 upward. Since the rake claw 16 is as shown in the figure Figure 1 The herringbone shape shown is hinged to the rake rod 10 . When the rake claw 16 moves upward, the rake claw 16 cannot grip the sleeve 3 , thereby achieving the reset of the rake rod 10 .
[0025] The above process is driven only by the telescopic cylinder 7, and the control is simple, and no human intervention is required, which shortens the maintenance time and helps to improve the irrigation efficiency, thereby leaving enough time for salt water salinity adjustment and storage to avoid delaying the farming season.
[0026] Furthermore, a rake claw 16 of a herringbone structure is hingedly connected to the end of the rake rod 10, and the rake claw 16 and the sleeve 3 form a hooking fit. Figure 1 As shown, a limit is set at the hinged position between the end of the rake rod 10 and the rake claw 16, that is, a protrusion is extended from the end of the rake rod 10 before the hinged position, and the protrusion interferes with the rake claw 16. Figure 1 In the state shown, the rake claw 16 interferes with the protrusion and cannot continue to rotate counterclockwise. As the second slider 14 moves downward, the spare filter element 1 tube is pulled to the clamping position with the help of the rake claw 16. When the second slider 14 moves upward, the rake claw 16 is lifted counterclockwise by the sleeve 3 due to the arc-shaped claw piece on the front side and the damping cooperation of the rotating shaft 15 and the replacement wheel 2, thereby avoiding the position of the replacement wheel 2 being moved during the reset stroke.
[0027] like Figure 4 As shown, the filter element 1 tube includes a tube body 17 and a first fixing plug 18 and a second fixing plug 19 disposed at both ends of the tube body 17. The filter element 1 is fixedly connected to the first fixing plug 18 and suspended in the tube body 17. The first fixing plug 18 and the second fixing plug 19 are respectively connected to the tube body 17 in a detachable threaded connection. The first fixing plug 18 and the second fixing plug 19 are in a frustum-shaped structure and are respectively provided with through holes. The filter element 1 is in a cup-shaped structure with one end open. A threaded sleeve is disposed at the opening of the filter element 1. A tubular fixing portion 20 is disposed at the through hole of the first fixing plug 18. The fixing portion 20 is connected to the threaded sleeve of the filter element 1 in a detachable threaded connection.
[0028] The first fixing plug 18 and the second fixing plug 19 with a frustum-shaped structure form a clamping fit with the first tightening flange 5 and the second tightening flange 6 provided with matching grooves, which is convenient for sealing and guiding positioning. Sealing rings are provided on the outer inclined surfaces of the first fixing plug 18 and the second fixing plug 19.
[0029] After replacement, the filter element 1 can be removed with the help of the detachably connected first fixing plug 18 and the second fixing plug 19, and rinsed and cleaned, and the inner wall of the tube body 17 can be cleaned, thereby increasing the number of cycles and reducing the cost of use.
[0030] Furthermore, the first slider 13 and the second slider 14 are respectively provided with raised hinge columns, and the end of the swing rod 9 is provided with an oblong hole to form an articulated match with the hinge columns of the first slider 13 and the second slider 14. With the cooperation of the oblong hole and the hinge column, the first slider 13 and the second slider 14 always maintain transmission cooperation during the rotation of the swing rod 9 to avoid limit jamming.
[0031] Furthermore, a reset spring 21 is provided between the filter element 1 tube and the sleeve 3, a fixing ring 22 is sleeved on the outside of the filter element 1 tube, and the reset spring 219 is connected between the sleeve 3 and the fixing ring 22. After the filter element 1 tube is loosened, the filter element 1 tube is pulled out of the second top-tightening flange 6 with the help of the reset spring 21. This prevents the filter element 1 tube from getting stuck with the second top-tightening flange 6 during the pull-down process of the rake claw 16, thereby reducing the equipment failure rate.
Claims
1. A saltwater irrigation treatment unit replacement mechanism, comprising a filter element (1) tube provided with a filter element (1), wherein the filter element (1) tube is connected in series between a water inlet pipe and a water outlet pipe, characterized in that: The replacement mechanism comprises a replacement wheel (2) and a clamping device. A plurality of sleeves (3) are arranged on the rim of the replacement wheel (2). The filter tube is sleeved in the sleeve (3). The clamping device comprises a telescopic bellows (4), a first tightening flange (5), a second tightening flange (6) and a telescopic cylinder (7). The telescopic bellows (4) is connected between the water outlet pipe and the first tightening flange (5). The second tightening flange (6) is communicated with the water outlet pipe. The first tightening flange (5) and the second tightening flange (6) are respectively arranged on both sides of the filter tube. The telescopic cylinder (7) pushes the first tightening flange (5) to squeeze the filter tube, and presses and fixes the filter tube to the second tightening flange (6) on the other side. The filter tube is clamped and sealed by means of the first tightening flange (5) and the second tightening flange (6). The filter element (1) tube comprises a tube body (17) and a first fixing plug (18) and a second fixing plug (19) arranged at both ends of the tube body (17); the filter element (1) is fixedly connected to the first fixing plug (18) and suspended in the tube body (17).
2. A saltwater irrigation treatment unit replacement mechanism according to claim 1, characterized in that: The replacement mechanism also includes a rotating wheel mechanism, which includes a base (8), a slide rail assembly, a swing rod (9) and a rake rod (10). The slide rail assembly is arranged on the base (8), and the slide rail assembly includes a first slide rail (11) and a second slide rail (12). The first slide rail (11) is provided with a first slider (13), and the second slide rail (12) is provided with a second slider (14). The first slide rail (11) and the second slide rail (12) are arranged at a right angle. The swing rod (9) is a right-angle structure. The right angle of the swing rod (9) is hinged to the base (8). The swing rod ( The two ends of the displacement wheel (9) are respectively hinged to the first slider (13) and the second slider (14), the first slider (13) is fixedly connected to the first tightening flange (5), the rake rod (10) is arranged on the second slider (14), the rake rod (10) and the sleeve (3) form a hook fit, the first slider (13) makes the swing rod (9) swing with the help of the movement of the first tightening flange (5), the swing rod (9) drives the rake rod (10) to move relative to the sleeve (3) on the replacement wheel (2), and the replacement wheel (2) has the freedom to rotate relative to the rotating wheel mechanism with the help of the rotating shaft (15) passing through its wheel core.
3. A saltwater irrigation processing unit replacement mechanism according to claim 2, characterized in that: A rake claw (16) with a herringbone structure is hingedly connected to the end of the rake rod (10), and the rake claw (16) forms a hook-and-hang cooperation with the sleeve (3).
4. The saltwater irrigation processing unit replacement mechanism according to claim 1, characterized in that: The first fixing plug (18) and the second fixing plug (19) are respectively connected to the tube body (17) in a detachable threaded connection. The first fixing plug (18) and the second fixing plug (19) are in a frustum-shaped structure and are respectively provided with a through hole. The filter element (1) is in a cup-shaped structure with one end open. A threaded sleeve is provided at the opening of the filter element (1). A tubular fixing portion (20) is provided at the through hole of the first fixing plug (18). The fixing portion (20) and the threaded sleeve of the filter element (1) are connected in a detachable threaded connection.
5. The salt water irrigation processing unit replacement mechanism according to claim 2, characterized in that: The first slider (13) and the second slider (14) are respectively provided with raised hinged columns, and the end of the swing rod (9) is provided with an oblong hole to form an articulated fit with the hinged columns of the first slider (13) and the second slider (14).
6. A saltwater irrigation processing unit replacement mechanism according to claim 2, characterized in that: A return spring (21) is also provided between the filter tube and the sleeve (3); a fixing ring (22) is sleeved on the outside of the filter tube; the return spring (21) is connected between the sleeve (3) and the fixing ring (22); after the filter tube is loosened, the filter tube is pulled out of the second tightening flange (6) with the aid of the return spring (21).
Citation Information
Cited By
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