Waste gas purification treatment device
By using the kettle body and condensing device in the sintering and curing process combined with the design of adsorption plate and deposition plate, the harm of organic components emissions in the exhaust gas to the environment is solved, and the effective purification of the exhaust gas and the easy maintenance of the device is achieved.
Patent Information
- Application Number
- CN202420847021.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The harmful solid particulate matter generated during sintering and curing causes harm to the environment through exhaust gas emissions, and it is difficult for the existing technology to effectively intercept and purify.
A waste gas purification and treatment device including a kettle body, condensing device, adsorption plate, deposition plate and air cloth plate were designed. The organic components in the waste gas were intercepted and filtered through the condensation, deposition and adsorption process to ensure that they are not directly discharged into the air. .
After effective cooling, the organic components in the exhaust gas solidify and are captured by the deposited plate and adsorption plate to ensure the purification effect of the exhaust gas. At the same time, the device structure is simple and easy to maintain, and the condensation effect is good, avoiding loose cover and adhesive residue.
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Figure CN222173433U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tail gas purification, and in particular relates to an exhaust gas purification treatment device. Background Art
[0002] Sintering and curing is an important process link of magnetic materials in powder metallurgy technology. After the metal magnetic powder particles are stirred and mixed with the binder to form a mixture, a certain pressure is applied to form a molded blank. The molded blank needs to be metallurgically bonded at high temperature to connect the powder particles together so that it has a certain strength. This process is called sintering and curing. Degreasing is to remove a certain amount of binder in the blank during the sintering and curing process. The degreasing process generally puts the molded blank into a sintering heat treatment furnace, heats the heat treatment furnace first, and continuously passes the preheated inert gas (usually nitrogen and argon) into the furnace to exhaust the air in the furnace. Generally, the binder is an organic matter, which decomposes under high-temperature inert gas, and produces some harmful solid particles and is discharged from the furnace along with the exhaust gas. If the exhaust gas is not treated and directly discharged into the air, the solid particles will cause great harm to the environment. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide an exhaust gas purification device which has a simple structure and can intercept organic components in the exhaust gas.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is as follows: a waste gas purification treatment device, including a kettle body and a condensing device, the kettle body is provided with an adsorption plate, a deposition plate and an air distribution plate which are sequentially spaced along the up and down directions, the adsorption plate, the deposition plate and the air distribution plate divide the kettle body into an exhaust chamber, a deposition chamber, a cooling chamber and an air intake chamber which are sequentially distributed along the up and down directions, the lower end of the kettle body is provided with an air inlet connected to the interior of the air intake chamber, the upper end of the side wall of the kettle body is provided with an air outlet connected to the interior of the exhaust chamber, the condensing device is arranged on the kettle body, and is used to cool down the cooling chamber.
[0005] The beneficial effect of the above technical solution is that after the exhaust gas enters the air inlet chamber, the air flow is evenly distributed through the air distribution plate, and enters the cooling chamber to be cooled by the condensing device. The cooled exhaust gas enters the deposition chamber, and the organic components entrained in the exhaust gas solidify into solid components and fall onto the deposition plate. Finally, the exhaust gas is filtered and adsorbed by the adsorption plate, enters the exhaust chamber, and is discharged through the outlet.
[0006] The upper end of the kettle body in the above technical solution is open, and a cover is provided at the open end in a sealed and detachable manner.
[0007] The beneficial effect of the above technical solution is that the cover can be removed to perform maintenance on the adsorption plate and the deposition plate.
[0008] The cover in the above technical solution is a groove-shaped cover with a groove facing downwards and a sealing gasket arranged at the inner bottom wall thereof. The upper end of the kettle body is inserted into the cover to be interlocked.
[0009] The beneficial effects of the above technical solution are: its structure is simple, and the sealing and buckling effect of the lid at the upper open end of the kettle body is good.
[0010] In the above technical solution, the lid is detachably connected to the upper end of the kettle body via a plurality of buckles.
[0011] The beneficial effect of the above technical solution is that it can prevent the lid from loosening at the upper end of the kettle body.
[0012] The condensing device in the above technical solution is a condensing coil, both ends of which pass through the outside of the kettle body respectively, and one end of the condensing device is a liquid inlet, and the other end is a liquid outlet.
[0013] The beneficial effects of the above technical solution are: its structure is simple and the condensation effect is good.
[0014] The lower end of the kettle body in the above technical solution is trumpet-shaped, and the closing portion thereof constitutes the air inlet.
[0015] The beneficial effects of the above technical solution are: its structure is simple, and after entering the air inlet chamber, the air can be evenly distributed to the cooling chamber by the air distribution plate.
[0016] The air distribution plate described in the above technical solution is evenly distributed with ventilation holes.
[0017] The beneficial effect of the above technical solution is that the exhaust gas in the air intake chamber enters the cooling chamber through multiple ventilation holes, so that the exhaust gas is fully in contact with the condensing device in the cooling chamber to be cooled, thereby fully solidifying the organic components in the exhaust gas.
[0018] The deposition plate in the above technical solution is an annular plate, the middle of which has an inner hole, and the upper end of the deposition plate is evenly distributed with protrusions.
[0019] The beneficial effect of the above technical solution is that its structure is simple, so that the exhaust gas in the cooling chamber enters the deposition chamber through the inner hole of the deposition plate, and the solidified solid components in the exhaust gas fall onto the deposition plate.
[0020] The adsorption plate described in the above technical solution is provided with an adsorption layer, which is used to adsorb and filter the exhaust gas passing through it.
[0021] The beneficial effect of the above technical solution is that it not only has a filtering function, but also can absorb odor components in the exhaust gas.
[0022] The adsorption plate in the above technical solution includes an upper plate body, a lower plate body and an activated carbon bag sandwiched between the upper plate body and the lower plate body. The upper plate body and the lower plate body are evenly provided with holes running through from top to bottom, and the activated carbon bag constitutes the adsorption layer.
[0023] The beneficial effects of the above technical solution are: its structure is simple and the filtering effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a vertical view of the exhaust gas purification device according to an embodiment of the utility model;
[0025] Figure 2 This is a cross-sectional view of the exhaust gas purification device according to an embodiment of the utility model;
[0026] Figure 3 It is a vertical view of the air distribution plate described in the embodiment of the utility model;
[0027] Figure 4 It is a vertical view of the deposition plate described in the embodiment of the utility model;
[0028] Figure 5 It is a vertical view of the adsorption plate described in the embodiment of the utility model;
[0029] Figure 6 It is a cross-sectional view of the upper end of the kettle body described in the embodiment of the utility model;
[0030] Figure 7 It is a side view of the adsorption plate described in the embodiment of the utility model;
[0031] Figure 8 This is a top view of the adsorption plate and the support plate after being connected according to the embodiment of the utility model.
[0032] In the figure: 1. kettle body; 1a. exhaust chamber; 1b. deposition chamber; 1c. cooling chamber; 1d. air inlet chamber; 11. air inlet; 111. heating belt; 112. insulation layer; 12. air outlet; 121. valve; 13. lid; 131. sealing gasket; 14. buckle; 141. buckle male part; 142. buckle female part; 15. support plate; 151. stud; 152. second nut; 2. adsorption plate; 21. adsorption layer; 22. upper plate body; 23. lower plate body; 24. bolt; 25. first nut; 3. deposition plate; 31. inner hole; 32. protrusion; 4. air distribution plate; 41. ventilation hole; 5. condensing device. DETAILED DESCRIPTION
[0033] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. According to the following description and claims, the advantages and features of the present invention will be more clearly described. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0034] like Figure 1 and Figure 2 As shown, this embodiment provides an exhaust gas purification treatment device, including a kettle body 1 and a condensing device 5, wherein the kettle body 1 is provided with an adsorption plate 2, a deposition plate 3 and an air distribution plate 4 which are sequentially spaced in the up-down direction, wherein the adsorption plate 2, the deposition plate 3 and the air distribution plate 4 divide the kettle body 1 into an exhaust chamber 1a, a deposition chamber 1b, a cooling chamber 1c and an air intake chamber 1d which are sequentially distributed in the up-down direction, the lower end of the kettle body 1 is provided with an air inlet 11 which is connected to the inside of the air intake chamber 1d, and the upper end of the side wall of the kettle body 1 is provided with a The air outlet 12 is connected to the interior of the exhaust chamber 1a, and the condensing device 5 is arranged on the kettle body 1, which is used to cool the cooling chamber 1c, so that after the exhaust gas enters the air inlet chamber, the air flow is evenly distributed through the air distribution plate, and enters the cooling chamber to be cooled by the condensing device. The cooled exhaust gas enters the deposition chamber, and the organic components entrained in the exhaust gas solidify into solid components and fall onto the deposition plate. Finally, the exhaust gas is filtered and adsorbed by the adsorption plate, enters the exhaust chamber, and is discharged through the air outlet.
[0035] In this embodiment, a valve 121 may be provided at the gas outlet.
[0036] In this embodiment, the air inlet and the air outlet are both tubular interfaces. A heating belt 111 can be wrapped around the outer wall of the air inlet, and a thermal insulation layer 11 is wrapped around the outside of the air inlet. At this time, the heating belt is located between the thermal insulation layer and the air inlet. Specifically, the air inlet can be made of a stainless steel pipe or a galvanized pipe with good thermal conductivity. The air inlet is provided with a heating belt and a thermal insulation layer to prevent the exhaust gas from cooling in the air inlet and being deposited in the air inlet. The heating belt can be made of a high-nickel-chromium alloy resistance belt; and the thermal insulation layer can be made of environmentally friendly high-quality ultra-fine high-quality thermal insulation cotton.
[0037] like Figure 6As shown, the upper end of the kettle body 1 in the above technical solution is open, and a cover 13 is provided at the open end in a sealed and detachable manner, so that the cover can be removed to maintain the adsorption plate and the deposition plate, and the cover 13 is a groove-shaped cover with a groove facing downward, and a sealing gasket 131 is provided at its inner bottom wall, and the upper end of the kettle body 1 is inserted into the cover 13 to be buckled with each other, which has a simple structure and a good sealing buckling effect of the cover at the upper open end of the kettle body, and the cover 13 is detachably connected to the upper end of the kettle body 1 by a plurality of buckles 14, so that the cover can be prevented from loosening at the upper end of the kettle body.
[0038] The buckle described in this embodiment belongs to the prior art, which has a buckle male part 141 and a buckle female part 142. A plurality of the buckle male parts 141 are circumferentially arranged at intervals on the outside of the lid slot, and a plurality of the buckle female parts 142 are circumferentially arranged on the outer side wall of the upper end of the kettle body. Each of the buckle male parts 141 is aligned with the corresponding buckle female part 142 and is connected for disassembly.
[0039] In this embodiment, the kettle body and the lid may be made of stainless steel.
[0040] In the above technical solution, the condensing device 5 is a condensing coil, and both ends of the condensing device 5 are respectively extended to the outside of the kettle body 1, and one end of the condensing device 5 is a liquid inlet, and the other end is a liquid outlet, which has a simple structure and good condensation effect. The material of the condensing coil can be copper.
[0041] The lower end of the kettle body 1 in the above technical solution is trumpet-shaped (conical), and the air inlet 11 is formed at the end thereof. The structure is simple, and the air entering the air inlet chamber can be evenly distributed to the cooling chamber by the air distribution plate.
[0042] like Figure 3 As shown, the air distribution plate 4 in the above technical solution is evenly distributed with ventilation holes 41, so that the exhaust gas in the air intake chamber enters the cooling chamber through multiple ventilation holes, so that the exhaust gas is fully in contact with the condensing device in the cooling chamber for cooling, thereby fully solidifying the organic components in the exhaust gas.
[0043] like Figure 4 As shown, the deposition plate 3 in the above technical solution is an annular plate, the middle of which has an inner hole 31, and the upper end of the deposition plate 3 is evenly distributed with protrusions 32 (which can be conical protrusions). Its structure is simple, so that the exhaust gas in the cooling chamber enters the deposition chamber through the inner hole of the deposition plate, and the solidified solid components in the exhaust gas fall onto the deposition plate.
[0044] like Figure 5As shown, the adsorption plate 2 in the above technical solution is provided with an adsorption layer 21, which is used to adsorb and filter the exhaust gas passing therethrough. It not only has a filtering function, but also can absorb odor components in the exhaust gas.
[0045] The adsorption plate 2 in the above technical scheme includes an upper plate body 22, a lower plate body 23 and an activated carbon bag sandwiched between the upper plate body and the lower plate body, and the upper plate body 22 and the lower plate body 23 are evenly distributed with holes penetrating from top to bottom, and the activated carbon bag constitutes the adsorption layer 21, which has a simple structure and good filtering effect. The adsorption plate in this embodiment also includes a bolt 24 and a first nut 25. After the adsorption layer 21, the upper plate body 22 and the lower plate body 23 are superimposed and clamped, a first penetrating connecting hole is provided in the middle of the upper plate body and the lower plate body for the bolt to pass through, wherein the bolt also passes through the middle of the adsorption layer, and the first nut is threadedly connected to the threaded end of the bolt, so that the adsorption layer 21, the upper plate body 22 and the lower plate body 23 can be clamped and connected (the holes on the upper plate body and the lower plate body are aligned with each other, and the holes located in the middle can be used as the first connecting hole, and the holes located at the edge can be used as the second connecting hole, but the number of holes on the upper plate body is greater than the sum of the number of the first connecting hole and the second connecting hole on the upper plate body).
[0046] Among them, Figure 6-Figure 8 As shown, in this embodiment, the deposition plate and the air distribution plate are fixedly arranged in the kettle body, and the adsorption plate can be detachably installed in the kettle body. Specifically, an annular support plate 15 can be arranged at a corresponding position in the kettle body, and a plurality of studs 151 are circumferentially spaced on the support plate 15, and a plurality of second connecting holes can be circumferentially spaced on the edge of the adsorption plate 2, and the plurality of second connecting holes correspond one by one to the plurality of studs 151. After each of the studs 151 passes through the corresponding second connecting hole, at least one second nut 152 can be threadedly connected to the threaded end of the stud 151 to detachably install the adsorption plate 2 on the support plate 15.
[0047] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A waste gas purification device, characterized in that: The invention comprises a kettle body (1) and a condensing device (5), wherein an adsorption plate (2), a deposition plate (3) and an air distribution plate (4) are arranged in sequence in the vertical direction in the kettle body (1), wherein the adsorption plate (2), the deposition plate (3) and the air distribution plate (4) divide the kettle body (1) into an exhaust chamber (1a), a deposition chamber (1b), a cooling chamber (1c) and an air inlet chamber (1d) which are arranged in sequence in the vertical direction, wherein the lower end of the kettle body (1) is provided with an air inlet (11) which is connected to the interior of the air inlet chamber (1d), and the upper end of the side wall of the kettle body (1) is provided with an air outlet (12) which is connected to the interior of the exhaust chamber (1a), and the condensing device (5) is arranged on the kettle body (1) and is used to cool the interior of the cooling chamber (1c).
2. The exhaust gas purification device according to claim 1, characterized in that: The upper end of the kettle body (1) is open, and a sealed and detachable cover (13) is provided at the open end.
3. The exhaust gas purification device according to claim 2, characterized in that: The cover (13) is a groove-shaped cover with a groove facing downwards and a sealing gasket (131) is arranged on the inner bottom wall thereof. The upper end of the kettle body (1) is inserted into the cover (13) to be interlocked.
4. The exhaust gas purification device according to claim 3, characterized in that: The lid (13) is detachably connected to the upper end of the kettle body (1) via a plurality of buckles (14).
5. The exhaust gas purification device according to claim 1, characterized in that: The condensing device (5) is a condensing coil, and both ends of the condensing device (5) are respectively extended out of the kettle body (1), and one end of the condensing device (5) is a liquid inlet, and the other end is a liquid outlet.
6. The exhaust gas purification device according to claim 1, characterized in that: The lower end of the kettle body (1) is trumpet-shaped, and the air inlet (11) is formed at the trumpet-shaped end.
7. The exhaust gas purification device according to claim 1, characterized in that: The air distribution plate (4) is evenly distributed with ventilation holes (41).
8. The exhaust gas purification device according to claim 1, characterized in that: The deposition plate (3) is an annular plate, the middle of which has an inner hole (31), and the upper end of the deposition plate (3) is evenly distributed with protrusions (32).
9. The exhaust gas purification device according to claim 1, characterized in that: An adsorption layer (21) is arranged inside the adsorption plate (2) and is used for adsorbing and filtering the exhaust gas passing through it.
10. The exhaust gas purification device according to claim 9, characterized in that: The adsorption plate (2) comprises an upper plate body (22), a lower plate body (23) and an activated carbon bag sandwiched between the upper plate body and the lower plate body, wherein the upper plate body (22) and the lower plate body (23) are evenly provided with holes penetrating from top to bottom, and the activated carbon bag constitutes the adsorption layer (21).
