Wet-process water bath dust removal treatment system

By adopting dual internal and external treatment mechanisms in the wet dust collector, and using the mesh assembly and fan blade rotation design, multiple contact between flue gas and water liquid is achieved, solving the problem of low dust removal efficiency caused by single means in the prior art. Improves dust removal effect.

CN222173552UActive Publication Date: 2024-12-17LIAONING DEHONG CONSTR ENG TECH CO LTD
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Patent Information

Application Number
CN202420856317.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-17
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing wet dust collectors have single means to improve the contact effect of flue gas and water liquid, and cannot achieve multiple dust reduction, resulting in low dust removal efficiency.

Method used

A wet water bath dust removal treatment system is designed, adopting a dual internal and external processing mechanism. The first treatment mechanism includes an omentum assembly to spray dust reduction with a narrow clamp cavity and a filter membrane. The second treatment mechanism rotates the fan blade to make the flue gas and Water mist contact, and use the liquid spray pipe and liquid outlet tank to achieve multiple contact dust reduction.

Benefits of technology

Multiple dust reduction of flue gas is achieved, dust removal efficiency and effect are improved, and through the synergistic action of the internal and external dual mechanisms, dust and small dust particles in the flue gas can be effectively absorbed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide a wet-process water bath dust removal treatment system which comprises a shell, and a first treatment mechanism and a second treatment mechanism are sequentially arranged on the shell in the airflow flowing direction from an air inlet port to an air outlet port; the first processing mechanism is arranged in the shell and comprises a net film assembly; the second treatment mechanism is arranged on the outer side of the shell and comprises a treatment box connected through a pipeline, and a liquid spraying pipeline is arranged in the treatment box. And water flowing out of the liquid outlet groove is gathered on the frame body and acts on the clamping cavity and the filter screen film. The utility model relates to the technical field of dust removal systems, which can realize multiple dust removal of flue gas. Through the first treatment mechanism, the flue gas can be sprayed in a narrow clamping cavity for dust falling, and meanwhile, the flue gas can be adsorbed by filter screen films on the two side surfaces for dust falling; and the second treatment mechanism can enable the flue gas and the water mist to be in contact after being interfered by airflow through rotation of fan blades, and small dust particles in the flue gas are adsorbed.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal systems, in particular to a wet water bath dust removal processing system. Background Art

[0002] Dust collectors are commonly used dust removal facilities in industrial production. They are equipment that separates dust from flue gas. According to the dust removal method, they are divided into wet dust collectors, dry dust collectors and semi-dry dust collectors. Wet dust collectors are further divided into water bath dust collectors and water mist dust collectors. The water bath dust collector passes the flue gas below or near the water surface, and large particles of dust are adsorbed by the water surface and remain in the water. The remaining flue gas continues to move upward and contacts the dripping water to adsorb the dust particles in the flue gas. In order to improve the contact effect between the subsequent flue gas and the water liquid, the existing dust collector adopts a multiple spraying method to increase the contact effect with the flue gas, but the means are single, and no effective solution has been proposed at this stage to achieve multiple dust reduction effects. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a wet water bath dust removal system, which solves the problem that the existing dust collectors have a single means and cannot achieve multiple dust reduction, thereby achieving the purpose of effective dust removal.

[0004] To achieve the above object, the utility model is implemented by the following technical solutions: A wet water bath dust removal system, comprising a shell, the bottom and top of the shell are respectively provided with an air inlet port and an air outlet port, and a first processing mechanism and a second processing mechanism are sequentially provided on the shell along the air flow direction from the air inlet port to the air outlet port;

[0005] The first processing mechanism is arranged in the housing, and includes a mesh assembly, the mesh assembly includes a frame and a filter membrane arranged on the frame, and a cavity for gas to move upward is formed between two adjacent filter membranes;

[0006] The second processing mechanism is arranged outside the shell, and includes a processing box connected by a pipeline, wherein a liquid spraying pipeline is arranged in the processing box, and one side of the processing box is connected to the shell through an air outlet and a liquid outlet groove;

[0007] Wherein, the water flowing out of the liquid outlet groove is gathered on the frame and acts on the clamping cavity and the filter membrane.

[0008] Preferably, a fan blade is rotatably connected in the processing box, and the liquid outlet end of the liquid spray pipe and the gas outlet end of the pipe are both arranged toward the fan blade;

[0009] The air outlet is arranged at the rear side of the fan blade, so that the gas passing through the fan blade enters the housing;

[0010] The liquid outlet groove receives the water thrown off by the fan blades and transports it into the shell.

[0011] Preferably, the frame includes a plurality of strip-shaped cylinders arranged in parallel, a filter screen is connected between two adjacent strip-shaped cylinders, and a water collecting tank is formed above the filter screen and surrounded by the strip-shaped cylinders on both sides;

[0012] The clamping cavity is located at the bottom of the filter screen; the filter screen membrane is arranged on the strip-shaped cylinder.

[0013] Preferably, an open groove is provided on one side of the strip-shaped cylinder, and a gap hole is provided on the bottom of the strip-shaped cylinder close to the filter membrane;

[0014] Wherein, a liquid flow channel is formed inside the strip-shaped cylinder in a direction extending from the opening to the gap hole, so that the water in the water collecting tank can fall onto the filter membrane through the gap hole.

[0015] Preferably, a clamping groove capable of fixing the filter membrane is formed in the strip-shaped cylinder.

[0016] Preferably, the frame body further comprises a bottom frame, the bottom of the filter membrane is fixed on the bottom frame, and the bottom frame is provided with a strip-shaped hole communicating with the clamping cavity.

[0017] Preferably, a liquid receiving hopper is provided in the shell, and the liquid receiving hopper is located between the mesh assembly and the liquid outlet trough, and is arranged above the connection between the pipeline and the shell.

[0018] Beneficial Effects

[0019] By using a wet water bath dust removal system provided by the utility model, compared with the prior art, the first treatment mechanism and the second treatment mechanism are arranged inside and outside, which can realize multiple dust reduction of flue gas; through the first treatment mechanism, the flue gas can be sprayed and dusted in a narrow cavity, and at the same time, the dust can be adsorbed and dusted by the filter membranes on both sides; the second treatment mechanism can make the flue gas and water mist contact after being disturbed by the airflow through the rotation of the fan blades, and adsorb small dust particles in the flue gas. The purpose of improving dust removal efficiency and dust removal effect is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the housing of the utility model;

[0021] Figure 2 This is a top view of the screening assembly of the utility model;

[0022] Figure 3 This is the front view of the screening component of the utility model;

[0023] Figure 4 For this utility model Figure 3 A schematic diagram of the structure enlargement in the middle;

[0024] Figure 5This is a schematic diagram of the water flow on the screening assembly of the utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the processing box of the utility model.

[0026] Explanation of symbols in the figure

[0027] 1. Shell, 2. Processing box, 3. Pipe, 4. Membrane assembly, 41. Filter membrane, 42. Clamp cavity, 43. Strip cylinder, 44. Filter, 45. Water collecting trough, 46. Opening groove, 47. Liquid flow channel, 48. Clamp groove, 49. Gap hole, 5. Liquid receiving hopper, 6. Air outlet, 7. Liquid outlet trough, 8. Liquid spraying pipeline, 9. Fan blade. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. As long as the effect of the utility model can be exerted, various changes can be made to the implementation scheme.

[0029] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.

[0030] Reference Figure 1-6 A wet water bath dust removal system according to the present embodiment is described.

[0031] The treatment system includes a shell 1, and the bottom and top of the shell 1 are respectively provided with an air inlet port and an air outlet port. The bottom end of the shell 1 is a conical funnel portion, and the liquid dripping downwards in the shell 1 gathers at the funnel portion. The flue gas entering from the air inlet port contacts the gathered liquid and the continuously dripping liquid, and performs the first contact to preliminarily reduce the dust in the gas. The first treatment mechanism and the second treatment mechanism are sequentially arranged on the shell 1 along the airflow direction from the air inlet port to the air outlet port;

[0032] In the top view projection, the shell 1 is circular or rectangular; when the shell 1 is circular, the first processing mechanism is also circular in the top view projection, matching the shell 1; when the shell 1 is rectangular, the first processing mechanism is also rectangular in the top view projection, such as a rectangle, matching the shell 1.

[0033] The first processing mechanism is arranged in the housing 1, and includes a mesh assembly 4, the mesh assembly 4 includes a frame and a filter membrane 41 arranged on the frame, and a clamping cavity 42 for gas to move upward is formed between two adjacent filter membranes 41;

[0034] When the flue gas moves upward, it drifts upward along the cavity 42 between the two filter membranes 41, and the water drips downward from the cavity 42 and contacts the flue gas, making a second contact, further reducing the dust in the gas. At the same time, the flue gas contacts the filter membrane 41, causing the dust in the flue gas to adhere to the filter membrane 41. As the water drips, the filter membrane 41 is flushed, achieving the effect of wetting and dust removal of the filter membrane 41, so that the filter membrane 41 can continuously adhere to the dust. In this embodiment, the filter membrane 41 is a corrosion-resistant mesh.

[0035] In one embodiment, the frame includes a plurality of strip cylinders 43 arranged in parallel, and a clamping groove 48 capable of fixing the filter membrane 41 is formed in the strip cylinder 43. A filter screen 44 is connected between two adjacent strip cylinders 43, and a water collecting tank 45 is formed above the filter screen 44 and enclosed by the strip cylinders 43 on both sides;

[0036] The clamping cavity 42 is located at the bottom of the filter screen 44 ; the filter screen membrane 41 is arranged on the strip-shaped cylinder 43 .

[0037] With the above-mentioned implementation, the water is collected in the water collecting tank 45 and drips downward from the filter screen 44 into the clamping cavity 42 to achieve contact with the flue gas, thus achieving a second level of contact and further reducing the dust in the gas.

[0038] Furthermore, an open groove 46 is opened on one side of the strip cylinder 43, and a gap hole 49 is opened at the bottom of the strip cylinder 43 close to the filter membrane 41; wherein, a liquid flow channel 47 is formed in the strip cylinder 43 and extends from the open groove 46 to the gap hole 49, so that the water in the water collection tank 45 can fall onto the filter membrane 41 through the gap hole 49.

[0039] In one embodiment, the water dripping onto the filter membrane 41 is formed by the deviation of the filter 44 when dripping downward. In another embodiment, a liquid flow channel 47 is formed in the strip cylinder 43, so that the water in the water collection tank 45 enters the liquid flow channel 47 through the opening groove 46, flows out through the gap hole 49 and flushes on the top of the filter membrane 41, so as to achieve the effect of wetting the filter membrane 41 and flushing the dust, so that the filter membrane 41 can continuously adhere to the dust.

[0040] The frame also includes a bottom frame, the bottom of the filter membrane 41 is fixed on the bottom frame, and a strip hole is opened on the bottom frame to communicate with the clamping cavity 42. In order to stabilize the installation of the filter membrane 41, the bottom of the filter membrane 41 is fixed on the bottom frame, and the bottom frame is fixed on the housing 1. The filter membrane 41 can be vertically arranged in the housing 1, ensuring that the filter membrane 41 is bent and fitted to close the clamping cavity 42, so that the smoke moves up smoothly and the water drips.

[0041] The second treatment mechanism is arranged on the outside of the shell 1, including a treatment box 2 connected by a pipe 3, a liquid spray pipe 8 is arranged in the treatment box 2, and one side of the treatment box 2 is connected to the shell 1 through an air outlet 6 and a liquid outlet tank 7; water is sprayed into the treatment box 2 through the liquid spray pipe 8, contacts the flue gas entering the treatment box 2, and performs the fourth dust reduction treatment; the water flows back to the shell 1 through the liquid outlet tank 7 and gathers in the water collecting tank 45.

[0042] The fan blade 9 is rotatably connected in the treatment box 2, and the fan blade 9 is driven to rotate by a motor (not shown in the figure). The liquid outlet end of the liquid spraying pipe 8 and the gas outlet end of the pipe 3 are both arranged toward the fan blade 9; with the design of the fan blade 9, the water sprayed from the liquid spraying pipe 8 and the smoke flowing out of the pipe 3 act on the fan blade 9 at the same time. While the water cleans the surface of the fan blade 9, the smoke is affected by the airflow driven by the rotation of the fan blade 9, and its small-volume dust particles are also easier to be captured and contacted with the atomized water.

[0043] The air outlet 6 is arranged at the rear side of the fan blade 9 so that the gas passing through the fan blade 9 enters the housing 1 ; the liquid outlet trough 7 receives the water dropped by the fan blade 9 and transports it into the housing 1 .

[0044] The housing 1 is provided with a liquid receiving hopper 5, which is located between the mesh assembly 4 and the liquid outlet tank 7 and above the connection between the pipeline 3 and the housing 1. The liquid flowing out of the liquid outlet tank 7 is collected on the frame and acts on the clamping cavity 42 and the filter membrane 41.

[0045] In order to allow the flue gas passing through the mesh assembly 4 to enter the treatment box 2 through the pipe 3, a liquid receiving hopper 5 is provided to cover the top of the mesh assembly 4, so that the flue gas can enter the treatment box 2 through the pipe 3. At the same time, the liquid flowing out through the liquid outlet 7 is gathered in the liquid receiving hopper 5, and then flows out to the mesh assembly 4 through the outlet at the bottom of the liquid receiving hopper 5; when the water liquid is gathered in the liquid receiving hopper 5, it forms a water seal with the outlet at the bottom of the liquid receiving hopper 5, preventing the water liquid flowing out of the mesh assembly 4 from moving up directly.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wet water bath dust removal system, comprising a housing (1), wherein the housing (1) is provided with an air inlet port and an air outlet port at the bottom and the top, respectively, and characterized in that: A first processing mechanism and a second processing mechanism are sequentially arranged on the housing (1) along the air flow direction from the air inlet port to the air outlet port; The first processing mechanism is arranged in the housing (1), and comprises a mesh assembly (4), wherein the mesh assembly (4) comprises a frame and a filter membrane (41) arranged on the frame, and a clamping cavity (42) for gas to move upward is formed between two adjacent filter membranes (41); The second processing mechanism is arranged outside the shell (1), and comprises a processing box (2) connected via a pipeline (3), a liquid spraying pipeline (8) is arranged inside the processing box (2), and one side of the processing box (2) is connected to the shell (1) via an air outlet (6) and a liquid outlet groove (7); The water flowing out of the liquid outlet groove (7) is gathered on the frame and acts on the clamping cavity (42) and the filter membrane (41).

2. A wet water bath dust removal system according to claim 1, characterized in that: A fan blade (9) is rotatably connected inside the processing box (2), and the liquid outlet end of the liquid spraying pipe (8) and the gas outlet end of the pipe (3) are both arranged toward the fan blade (9); The air outlet (6) is arranged at the rear side of the fan blade (9) so that the gas passing through the fan blade (9) enters the housing (1); The liquid outlet groove (7) receives the liquid thrown off by the fan blades (9) and transports it into the housing (1).

3. A wet water bath dust removal system according to claim 1, characterized in that: The frame comprises a plurality of strip-shaped cylinders (43) arranged in parallel, a filter screen (44) is connected between two adjacent strip-shaped cylinders (43), and a water collecting tank (45) is formed above the filter screen (44) and enclosed by the strip-shaped cylinders (43) on both sides; The clamping cavity (42) is located at the bottom of the filter screen (44); and the filter screen membrane (41) is arranged on the strip-shaped cylinder (43).

4. A wet water bath dust removal system according to claim 3, characterized in that: An opening groove (46) is formed on one side of the strip-shaped cylindrical body (43), and a gap hole (49) is formed on the bottom of the strip-shaped cylindrical body (43) close to the filter membrane (41); A liquid flow channel (47) is formed in the strip-shaped cylindrical body (43) in a direction extending from the opening groove (46) to the gap hole (49), so that the water in the water collecting tank (45) can fall onto the filter membrane (41) through the gap hole (49).

5. A wet water bath dust removal system according to claim 3, characterized in that: A clamping groove (48) capable of fixing the filter membrane (41) is formed in the strip-shaped cylinder (43).

6. A wet water bath dust removal system according to claim 3, characterized in that: The frame body also includes a bottom frame, the bottom of the filter membrane (41) is fixed on the bottom frame, and the bottom frame is provided with a strip-shaped hole communicating with the clamping cavity (42).

7. A wet water bath dust removal system according to claim 1, characterized in that: A liquid receiving hopper (5) is arranged in the shell (1), and the liquid receiving hopper (5) is located between the mesh assembly (4) and the liquid outlet trough (7), and is arranged above the connection between the pipeline (3) and the shell (1).