Brushless motor end cover gluing machine

Abstract

The utility model relates to the technical field of brushless motor end cover gluing machines, in particular to a brushless motor end cover gluing machine which comprises a rack, a gluing mechanism, a locking mechanism and a controller electrically connected with the gluing mechanism and the locking mechanism. A workbench is arranged in the middle of the rack, and a gluing mechanism and a controller are arranged at the top of the rack; a locking mechanism is arranged on the surface of the workbench; the locking mechanism comprises a front-and-back moving mechanism and a clamping mechanism, the front-and-back moving mechanism is fixed in the middle of the platform surface, and the clamping mechanism is connected to the front-and-back moving mechanism in a sliding mode; the gluing mechanism comprises a vertical moving mechanism, a parallel moving mechanism and an ejector pin type glue gun; the parallel moving mechanism is fixed on the rack and is connected with the vertical moving mechanism in a sliding manner; and the vertical moving mechanism is in sliding connection with the ejector pin type glue gun. The device is simple in structure and convenient to operate, not only can the working efficiency and quality be improved, but also the working information can be stored in the cloud, and the working process is perfected along with automatic and intelligent industrial development.

Description

Technical Field

[0001] The utility model relates to the technical field of brushless motor end cover glue coating machines, in particular to a brushless motor end cover glue coating machine. Background Art

[0002] Gluing the end cap of a brushless motor is a crucial step in the motor manufacturing process. It involves multiple aspects such as the sealing, stability and service life of the motor. Its main function is to enhance the sealing of the motor and prevent dust, moisture and other external impurities from entering the motor, thereby protecting the circuits and parts inside the motor. At the same time, gluing can also improve the stability of the motor and reduce vibration and noise. In addition, gluing can also help increase the service life of the motor and reduce failures and damage caused by poor sealing. The operation process of gluing the end cap of a brushless motor requires precision and rigor. Use special gluing equipment or hand tools to evenly apply glue on the sealing surface of the end cap. During the gluing process, pay attention to controlling the amount of glue used to ensure the sealing effect and avoid excessive glue from overflowing or causing stress after curing.

[0003] However, the existing technology still has some shortcomings in the gluing of brushless motor end covers. The amount and uniformity of glue during the gluing process are difficult to accurately control, which may lead to poor sealing effect or unnecessary stress. In addition, some traditional gluing methods may have problems such as environmental pollution and cumbersome operation, which need to be continuously improved and optimized. Utility Model Content

[0004] In order to overcome the existing deficiencies, the utility model provides a brushless motor end cover glue coating machine.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a brushless motor end cover glue coating machine, comprising a frame, a glue coating mechanism, a locking mechanism and a controller electrically connected to the glue coating mechanism and the locking mechanism; a workbench is provided in the middle of the frame, and a glue coating mechanism and a controller are provided on the top; a locking mechanism is provided on the workbench surface; the locking mechanism comprises a front-and-back moving mechanism and a clamping mechanism, the front-and-back moving mechanism is fixed in the middle of the platform surface, the clamping mechanism is slidably connected to the front-and-back moving mechanism, and comprises a positioning plate, an inner supporting air claw and an outer clamping mechanism; the positioning plate is slidably connected to the front-and-back moving mechanism, an outer clamping mechanism is provided in the middle of the upper part, and an inner supporting air claw is provided inside the outer clamping mechanism; the glue coating mechanism comprises a vertical moving mechanism, a parallel moving mechanism and a pin-type glue gun; the parallel moving mechanism is fixed on the frame and slidably connected to the vertical moving mechanism; the vertical moving mechanism is slidably connected to the pin-type glue gun.

[0006] According to another embodiment of the utility model, it further includes that a photosensitive diode and a light-emitting diode are respectively provided symmetrically on the left and right sides of the middle of the workbench, and the photosensitive diode and the light-emitting diode are electrically connected to the controller.

[0007] According to another embodiment of the utility model, the forward and backward moving mechanism further includes a rodless cylinder and a slide rail arranged in parallel, the rodless cylinder is 90 degrees to the gluing mechanism, and a positioning plate is connected on the top; the positioning plate is slidably connected to the slide rail.

[0008] According to another embodiment of the utility model, the rodless cylinder is further electrically connected to a controller.

[0009] According to another embodiment of the utility model, the parallel movement mechanism is further included, and is fixed on the top of the frame, and is parallelly and slidably connected to a vertical movement mechanism, and a glue gun fixing plate is vertically and slidably connected to the vertical movement mechanism; and a pin-type glue gun, an industrial camera and an infrared rangefinder are provided on the glue gun fixing plate.

[0010] According to another embodiment of the utility model, the vertical moving mechanism, the parallel moving mechanism, the ejector glue gun, the industrial camera and the infrared rangefinder are further included to be electrically connected to the controller.

[0011] According to another embodiment of the utility model, the inner supporting air claws are provided with three groups, which are distributed in a circle with the center of the outer clamping mechanism as the center and are electrically connected to the controller.

[0012] According to another embodiment of the utility model, the controller further includes an input module, an output module, a core processor, a power supply module and a network communication module; the input module is electrically connected to the infrared rangefinder, the photosensitive diode and the light-emitting diode, and transmits the collected signal to the core processor; the core processor transmits the processed signal to the vertical moving mechanism, the parallel moving mechanism, the ejector glue gun, the industrial camera, the internal support air claw and the rodless cylinder through the output module, communicates bidirectionally with the network communication module, and receives power from the power supply module.

[0013] The beneficial effect of the utility model is that the design coats glue on the end cover of the brushless motor through the controller in cooperation with the gluing mechanism and the locking mechanism, wherein the end cover of the brushless motor is fixed by the inner supporting air claw in cooperation with the outer clamping mechanism, and the front and rear moving mechanism, the vertical moving mechanism and the parallel moving mechanism cooperate with each other to complete the gluing operation at any position on the surface of the end cover of the brushless motor, and the photosensitive diode, the light emitting diode and the infrared rangefinder intelligently confirm the position of the end cover, and finally the industrial camera evaluates the overall gluing. The device has a simple structure and is easy to operate, which can improve work efficiency and quality, and can also store work information in the cloud, so as to improve the work process in line with the development of the automation and intelligent industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the clamping mechanism;

[0018] Figure 4 This is the electrical connection diagram of the controller.

[0019] In the figure, 1, frame, 2, gluing mechanism, 3, locking mechanism, 4, controller, 5, workbench, 6, front and rear moving mechanism, 7, clamping mechanism, 8, positioning plate, 9, internal support air claw, 10, external clamping mechanism, 11, vertical moving mechanism, 12, parallel moving mechanism, 13, ejector glue gun, 14, photosensitive diode, 15, light emitting diode, 16, rodless cylinder, 17, slide rail, 18, glue gun fixing plate, 19, industrial camera, 20, infrared rangefinder. DETAILED DESCRIPTION

[0020] like Figure 1 It is a structural schematic diagram of the utility model, a brushless motor end cover gluing machine, including a frame 1, a gluing mechanism 2, a locking mechanism 3 and a controller 4 electrically connected to the gluing mechanism 2 and the locking mechanism 3; a workbench 5 is provided in the middle of the frame 1, and a gluing mechanism 2 and a controller 4 are provided on the top; a locking mechanism 3 is provided on the surface of the workbench 5; the locking mechanism 3 includes a front and rear moving mechanism 6 and a clamping mechanism 7, the front and rear moving mechanism 6 is fixed in the middle of the platform surface, the clamping mechanism 7 is slidably connected to the front and rear moving mechanism 6, including a positioning plate 8, an inner supporting air claw 9 and an outer clamping mechanism 10; the positioning plate 8 is slidably connected to the front and rear moving mechanism 6, an outer clamping mechanism 10 is provided in the middle of the upper part, and an inner supporting air claw 9 is provided inside the outer clamping mechanism 10; the gluing mechanism 2 includes a vertical moving mechanism 11, a parallel moving mechanism 12 and a pin-type glue gun 13; the parallel moving mechanism 12 is fixed on the frame 1, and is slidably connected to the vertical moving mechanism 11; the vertical moving mechanism 11 is slidably connected to the pin-type glue gun 13.

[0021] According to another embodiment of the utility model, further comprising: a photodiode 14 and a light emitting diode 15 are symmetrically provided in the middle of the workbench 5, respectively; the photodiode 14 and the light emitting diode 15 are electrically connected to the controller 4, and are used to confirm the specific position of the end cover, so as to prepare in advance for the next operation.

[0022] According to another embodiment of the utility model, the forward and backward moving mechanism 6 further includes a rodless cylinder 16 and a slide rail 17 arranged in parallel, the rodless cylinder 16 is 90 degrees to the gluing mechanism 2, and is connected to a positioning plate 8 at the top; the positioning plate 8 is slidably connected to the slide rail 17.

[0023] According to another embodiment of the present invention, the rodless cylinder 16 is further electrically connected to the controller 4 .

[0024] Specifically, the controller 4 controls the rodless cylinder 16 to cooperate with the slide rail 17 to move the positioning plate 8 forward and backward, so as to facilitate the gluing mechanism 2 to apply glue.

[0025] According to another embodiment of the utility model, the parallel moving mechanism 12 is further included, and is fixed on the top of the frame 1, and is parallelly and slidably connected to the vertical moving mechanism 11, and the vertical moving mechanism 11 is vertically and slidably connected to the glue gun fixing plate 18; the glue gun fixing plate 18 is provided with a pin-type glue gun 13, an industrial camera 19 and an infrared rangefinder 20.

[0026] According to another embodiment of the present invention, the vertical moving mechanism 11 , the parallel moving mechanism 12 , the ejector glue gun 13 , the industrial camera 19 and the infrared rangefinder 20 are further included to be electrically connected to the controller 4 .

[0027] Specifically, the vertical moving mechanism 11, the parallel moving mechanism 12 and the rodless cylinder 16 in the locking mechanism 3 can facilitate three-dimensional movement to apply glue to any position on the surface of the end cover. The infrared rangefinder 20 confirms the position of the end cover, and the industrial camera 19 is used to detect the completion of the gluing.

[0028] According to another embodiment of the utility model, the inner supporting air claws 9 are provided with three groups, which are distributed in a circle with the center of the outer clamping mechanism 10 as the center and are electrically connected to the controller 4 .

[0029] Specifically, the end cap is placed on the external clamping mechanism 10, and the end cap is clamped by the internal support air claws 9 that are stretched outwards to allow the end cap to be shaken during the gluing process.

[0030] According to another embodiment of the utility model, the controller 4 further includes an input module, an output module, a core processor, a power supply module and a network communication module; the input module is electrically connected to the infrared rangefinder 20, the photosensitive diode 14 and the light-emitting diode 15, and transmits the collected signal to the core processor; the core processor transmits the processed signal to the vertical moving mechanism 11, the parallel moving mechanism 12, the ejector glue gun 13, the industrial camera 19, the internal support air claw 9 and the rodless cylinder 16 through the output module, communicates with the network communication module in both directions, and receives power from the power supply module.

[0031] The specific operation process is as follows: the brushless motor end cover is placed on the clamping mechanism 7, the controller 4 controls the internal support air claw 9 to clamp, and controls the rodless cylinder 16 to drive the clamping mechanism 7 to move; the photosensitive diode 14 and the light-emitting diode 15 confirm the moving position of the clamping mechanism 7, and control the rodless cylinder 16 to move to the bottom of the parallel moving mechanism 12, and adjust the vertical moving mechanism 11 and the parallel moving mechanism 12 through the information of the infrared rangefinder 20 to control the ejector glue gun 13 to apply glue to the end cover, and the industrial camera 19 records the information after gluing; the information used in the whole process is transmitted to the cloud through the network communication module in the controller 4 for storage and recording.

[0032] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. A brushless motor end cover glue coating machine, characterized in that: The invention comprises a frame (1), a gluing mechanism (2), a locking mechanism (3) and a controller (4) electrically connected to the gluing mechanism (2) and the locking mechanism (3); a workbench (5) is provided in the middle of the frame (1), and a gluing mechanism (2) and a controller (4) are provided on the top; a locking mechanism (3) is provided on the surface of the workbench (5); the locking mechanism (3) comprises a forward and backward moving mechanism (6) and a clamping mechanism (7); the forward and backward moving mechanism (6) is fixed in the middle of the platform surface; the clamping mechanism (7) is slidably connected to the forward and backward moving mechanism (6), and comprises a positioning plate (8), an inner supporting air claw (9) and an outer clamping mechanism (10); the positioning plate (8) is slidably connected to the front-rear moving mechanism (6), an outer clamping mechanism (10) is provided in the middle of the upper part, and an inner supporting air claw (9) is provided inside the outer clamping mechanism (10); the gluing mechanism (2) comprises a vertical moving mechanism (11), a parallel moving mechanism (12) and a pin-type glue gun (13); the parallel moving mechanism (12) is fixed on the frame (1) and slidably connected to the vertical moving mechanism (11); the vertical moving mechanism (11) is slidably connected to the pin-type glue gun (13).

2. The brushless motor end cap glue coating machine according to claim 1 is characterized in that: A photosensitive diode (14) and a light-emitting diode (15) are symmetrically arranged in the middle of the workbench (5), and the photosensitive diode (14) and the light-emitting diode (15) are electrically connected to the controller (4).

3. The brushless motor end cap glue coating machine according to claim 1 is characterized in that: The forward and backward moving mechanism (6) comprises a rodless cylinder (16) and a slide rail (17) arranged in parallel. The rodless cylinder (16) is 90 degrees to the glue coating mechanism (2) and is connected to a positioning plate (8) at the top. The positioning plate (8) is slidably connected to the slide rail (17).

4. The brushless motor end cap glue coating machine according to claim 3 is characterized in that: The rodless cylinder (16) is electrically connected to the controller (4).

5. The brushless motor end cap glue coating machine according to claim 1 is characterized in that: The parallel movement mechanism (12) is fixed on the top of the frame (1) and is parallelly slidably connected to the vertical movement mechanism (11); the vertical movement mechanism (11) is vertically slidably connected to a glue gun fixing plate (18); and the glue gun fixing plate (18) is provided with a pin-type glue gun (13), an industrial camera (19) and an infrared rangefinder (20).

6. The brushless motor end cap glue coating machine according to claim 5 is characterized in that: The vertical moving mechanism (11), the parallel moving mechanism (12), the ejector-type glue gun (13), the industrial camera (19) and the infrared rangefinder (20) are electrically connected to the controller (4).

7. The brushless motor end cap glue coating machine according to claim 1 is characterized in that: The inner supporting air claws (9) are provided in three groups, distributed in a circle with the center of the outer clamping mechanism (10) as the center, and are electrically connected to the controller (4).

8. The brushless motor end cap glue coating machine according to any one of claims 1 to 7, characterized in that: The controller (4) comprises an input module, an output module, a core processor, a power supply module and a network communication module; the input module is electrically connected to the infrared rangefinder (20), the photosensitive diode (14) and the light-emitting diode (15), and transmits the collected signal to the core processor; the core processor transmits the processed signal to the vertical moving mechanism (11), the parallel moving mechanism (12), the ejector glue gun (13), the industrial camera (19), the internal support air claw (9) and the rodless cylinder (16) through the output module, communicates bidirectionally with the network communication module, and receives power from the power supply module.

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