Ultrasonic cleaning device for sensor production

The ultrasonic cleaning device with a self-circulation purification system addresses the inefficiencies of manual solvent replacement by implementing automatic filtration and recirculation, ensuring continuous operation and resource conservation.

CN222175193UActive Publication Date: 2024-12-17NANJING TEMIN SENSOR TECH CO LTD
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Patent Information

Application Number
CN202420794468.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-17
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

Current ultrasonic cleaning devices for sensors require manual solvent replacement or discharge, leading to downtime, water wastage, and reduced processing efficiency due to debris accumulation in the cleaning solvent.

Method used

An ultrasonic cleaning device with a self-circulation purification system, featuring a √-shaped partition, purification filter plates, and a water pump, allowing for automatic filtration and recirculation of cleaning solvent, reducing the need for manual intervention and resource wastage.

Benefits of technology

Enables continuous operation by recycling cleaning solvent, conserving water resources and maintaining cleaning efficiency without stopping the machine, thus enhancing overall processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic cleaning device for sensor production, which comprises a cleaning pool, a flow pipe is fixedly connected to the side wall of the bottom in the cleaning pool, a partition plate is arranged above the flow pipe, the partition plate is of a V-shaped structure, the bottom end of the partition plate is fixedly connected with a sewer pipe, and the sewer pipe is detachably connected with a valve. The sewer pipe is fixedly connected with the side wall of the top of one end of the flowing pipe, a purification filter plate is inserted into the flowing pipe, a water storage tank is fixedly connected to the end, away from the sewer pipe, of the purification filter plate, and a mounting box is fixedly connected to one corner of the bottom of the water storage tank; the sewage treatment device has the advantages that water in the cleaning pool can be guided through the arranged partition plate, waste water containing impurities flows into the flowing pipe from the sewer pipe, the side wall of the bottom in the flowing pipe is arranged to be of an inclined structure, the waste water can flow in the flowing pipe, the flowing waste water sequentially penetrates through the two purification filter plates, and the purification effect is improved. The water purification is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of water changing structure of ultrasonic cleaning equipment, in particular to an ultrasonic cleaning device used for sensor production. Background Art

[0002] The ultrasonic cleaning device uses ultra-high frequency rotation to make the cleaning solvent produce a large number of tiny bubbles. The impact caused by the rupture of these tiny bubbles cleans away the dust and debris on the sensor. It is one of the efficient cleaning methods in the industry today. It has a wide range of applications and has higher cleaning efficiency and better results.

[0003] In current ultrasonic cleaning equipment, the debris on the sensor will be vibrated into the solvent during cleaning. Over a long period of time, the debris contained in the cleaning solvent will gradually increase, and will eventually directly affect the cleaning effect. Therefore, the solvent needs to be replaced to ensure the cleanliness of the solvent itself. The current replacement method is basically done manually, or the waste water is discharged through pipes and new water is injected. Not only does it waste time and water resources, but it also requires downtime, which delays the overall processing efficiency. For this purpose, an ultrasonic cleaning device is established. Utility Model Content

[0004] The technical solution adopted by the utility model to solve the technical problem is: an ultrasonic cleaning device for sensor production, comprising a cleaning pool, a flow pipe is fixedly connected to the bottom side wall of the cleaning pool, a partition is set up above the flow pipe, the partition is a √-shaped structure, the bottom end of the partition is fixedly connected to a water pipe, a valve is detachably connected to the water pipe, the water pipe is fixedly connected to the top side wall of one end of the flow pipe, a purification filter plate is inserted in the flow pipe, the end of the purification filter plate away from the water pipe is fixedly connected to a water tank, a corner of the bottom of the water tank is fixedly connected to an installation box, and a water pump is detachably connected to the installation box.

[0005] As a preferred technical solution of the utility model, one end of the water pump is fixedly connected to a discharge pipe, the end of the discharge pipe away from the water pump is detachably connected to a three-way valve, and the top of the three-way valve is fixedly connected to a delivery pipe, and the end of the three-way valve away from the discharge pipe is fixedly connected to a sewage pipe, one end of the delivery pipe extends into the cleaning tank and is fixedly connected to an injection pipe, the bottom side wall of the injection pipe is evenly penetrated with open openings, a guide plate is provided on one side of the bottom of the open opening, the guide plate is an arc-shaped structure and is fixedly connected to the bottom side wall of the injection pipe through one end thereof.

[0006] As a preferred technical solution of the utility model, two purification filter plates are detachably connected to the side wall of the cleaning pool near the bottom edge, and the purification filter plates are plugged into the flow pipe. The filter holes on the two purification filter plates are of different sizes, and one end of the flow pipe is fixedly connected to a water storage tank, and two filling pipes are fixedly connected to the side wall of the cleaning pool, and the two filling pipes are connected to the inside of the water storage tank, and the inner wall of one end of the flow pipe close to the water storage tank is fixedly connected to a side plate, and a blocking column is set in the middle of the side plate, and the blocking column is a conical structure corresponding to the side plate, and a limiting rod is inserted in the middle of the end of the blocking column away from the installation box, and the limiting rod is an L-shaped structure and is fixedly connected to the top side wall inside the flow pipe.

[0007] As a preferred technical solution of the utility model, a mesh plate is set up in the cleaning pool and near the partition position, and the bottom of the mesh plate and the middle of the side walls near both ends are detachably connected with a telescopic rod, and the bottom end of the telescopic rod is detachably connected with a holding plate, the holding plate is fixedly connected to the inner wall of the cleaning pool, and the ultrasonic vibrator is inserted between the mesh plate and the partition.

[0008] The utility model has the following advantages: the water in the cleaning pool can be guided by the established baffles, so that the waste water containing impurities flows from the sewer pipe into the flow pipe, and the bottom side wall in the flow pipe is established into an inclined structure, which can make the waste water flow in the flow pipe, and the flowing waste water passes through two purification filter plates in turn to purify the water, and the purified water enters the water storage tank, is stored, and then the water pump is started to pump out the water in the water storage tank and inject it into the pipe through the delivery pipe, and finally discharged into the cleaning pool from the open port, thereby realizing self-circulation purification of water, saving water resources while improving the replacement efficiency, and being able to operate without stopping the machine, thereby increasing the overall processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a three-dimensional structural schematic diagram of a preferred embodiment of the utility model;

[0010] Figure 2 It is a schematic diagram of the side plan structure of a preferred embodiment of the utility model;

[0011] Figure 3 It is a schematic diagram of the three-dimensional structure of an injection pipe according to a preferred embodiment of the utility model.

[0012] Explanation of the accompanying reference numerals: 1. cleaning tank; 2. mesh plate; 3. discharge pipe; 4. sewage pipe; 5. delivery pipe; 6. filling pipe; 7. purification filter plate; 8. partition; 9. sewer pipe; 10. flow pipe; 11. side plate; 12. blocking column; 13. limit rod; 14. water storage tank; 15. installation box; 16. water pump; 17. injection pipe; 18. opening; 19. guide plate. DETAILED DESCRIPTION

[0013] The utility model will be further described below in conjunction with the accompanying drawings.

[0014] Please refer to Figure 1-3 The utility model discloses an ultrasonic cleaning device for sensor production, comprising a cleaning pool 1, a flow pipe 10 is fixedly connected to the bottom side wall of the cleaning pool 1, a partition 8 is set above the flow pipe 10, the partition 8 is a √-shaped structure, a downpipe 9 is fixedly connected to the bottom end of the partition 8, a valve is detachably connected to the downpipe 9, the downpipe 9 is fixedly connected to the top side wall of one end of the flow pipe 10, a purification filter plate 7 is inserted in the flow pipe 10, the end of the purification filter plate 7 away from the downpipe 9 is fixedly connected to a water tank 14, a corner of the bottom of the water tank 14 is fixedly connected to an installation box 15, and a water pump 16 is detachably connected to the installation box 15;

[0015] One end of the water pump 16 is fixedly connected to the discharge pipe 3, the end of the discharge pipe 3 away from the water pump 16 is detachably connected to the three-way valve, and the top of the three-way valve is fixedly connected to the delivery pipe 5, and the end of the three-way valve away from the discharge pipe 3 is fixedly connected to the sewage pipe 4, one end of the delivery pipe 5 extends into the cleaning tank 1 and is fixedly connected to the injection pipe 17, and the bottom side wall of the injection pipe 17 is evenly penetrated with an open port 18, and a guide plate 19 is set on one side of the bottom of the open port 18. The guide plate 19 is an arc-shaped structure and is fixedly connected to the bottom side wall of the injection pipe 17 through its one end.

[0016] The preferred effect of this solution is that the valve on the sewer pipe 9 is opened to send the wastewater collected on the partition 8 into the flow pipe 10, and the wastewater is allowed to flow smoothly in the flow pipe 10 through the inclined structure at the bottom of the flow pipe 10. The flowing water passes through the two purification filter plates 7 to achieve filtration and purification of the wastewater, and finally the purified water enters the water storage tank 14 for storage. When necessary, the water pump 16 is started to pump the water in the water storage tank 14 out and send it into the injection pipe 17 through the delivery pipe 5, and finally discharged into the cleaning pool 1 through the open port 18, thereby achieving the effect of self-circulation, purification and discharge of water, which can reduce the consumption of water resources, and the water changing process will not affect the cleaning process, thereby ensuring the stable progress of the cleaning process.

[0017] Two purification filter plates 7 are detachably connected to the side wall of the cleaning pool 1 near the bottom edge, and the purification filter plates 7 are plugged into the flow pipe 10. The filter holes on the two purification filter plates 7 are of different sizes. One end of the flow pipe 10 is fixedly connected to a water tank 14, and two filling pipes 6 are fixedly connected to the side wall of the cleaning pool 1, and the two filling pipes 6 are connected to the inside of the water tank 14. The inner wall of one end of the flow pipe 10 near the water tank 14 is fixedly connected to a side plate 11, and a blocking column 12 is set in the middle of the side plate 11. The blocking column 12 is a conical structure corresponding to the side plate 11, and a limiting rod 13 is inserted in the middle of the end of the blocking column 12 away from the installation box 15. The limiting rod 13 is an L-shaped structure and is fixedly connected to the top side wall inside the flow pipe 10.

[0018] As a preferred effect of this solution, in order to prevent the water in the water tank 14 from flowing back, a blocking column 12 is set up. When the water in the water tank 14 flows back, the blocking column 12 will be pushed backwards, and the blocking column 12 will move along the limiting rod 13 and finally fit tightly with the side plate 11 to achieve a blocking effect. When it is necessary to discharge sewage, the purification filter plate 7 will be pulled out and then the three-way valve will be converted to connect the discharge pipe 3 and the sewage, so that the wastewater is discharged along the sewage pipe 4, realizing two different functions of circulation purification and sewage discharge, thereby improving the practical performance of the equipment application.

[0019] A mesh plate 2 is set up in the cleaning pool 1 and near the partition 8. A telescopic rod is detachably connected to the middle of the side walls at the bottom of the mesh plate 2 and near both ends, and a holding plate is detachably connected to the bottom end of the telescopic rod. The holding plate is fixedly connected to the inner wall of the cleaning pool 1, and the ultrasonic vibrator is inserted between the mesh plate 2 and the partition 8. After cleaning is completed, the telescopic rod is started to push the mesh plate 2 out of the cleaning pool 1, which is convenient for the staff to load and unload materials.

[0020] Specifically, when the utility model is used, impurities in the cleaning liquid will settle and gather on the partition 8, because the structure of the partition 8 can make the debris finally concentrate at one point, and then the valve on the sewer pipe 9 is opened to allow the wastewater containing impurities to enter the flow pipe 10, and the wastewater flows along the flow pipe 10 and passes through the two purification filter plates 7 in turn. After being filtered and purified by the two purification filter plates 7, the wastewater finally enters the water storage tank 14 for storage, and when necessary, the water pump 16 is started to send the water into the injection pipe 17 through the delivery pipe 5, and finally discharged through the open port 18 to achieve the effect of circulation purification, and the three-way valve can be adjusted as needed to achieve the effect of sewage discharge through the sewage pipe 4, and the two filling pipes 6 are extended into the water storage tank 14. Clean water or solvent is added into the water storage tank 14 through the filling pipe 6 as needed, and the proportion of cleaning solvent in the cleaning pool 1 can be adjusted in real time to ensure the cleaning effect of the product. Because the purification filter plate 7 can be pulled out, the filter material can be replaced regularly to avoid affecting the subsequent purification effect.

[0021] The above are only preferred implementations of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

[0022] Other parts of the present invention not described in detail belong to the prior art and will not be described in detail here.

[0023] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. An ultrasonic cleaning device for sensor production, comprising a cleaning tank (1), characterized in that: A flow pipe (10) is fixedly connected to the side wall of the bottom of the cleaning pool (1), a partition (8) is provided above the flow pipe (10), the partition (8) is a √-shaped structure, the bottom end of the partition (8) is fixedly connected to a downpipe (9), a valve is detachably connected to the downpipe (9), the downpipe (9) is fixedly connected to the top side wall of one end of the flow pipe (10), a purification filter plate (7) is inserted into the flow pipe (10), the end of the purification filter plate (7) away from the downpipe (9) is fixedly connected to a water storage tank (14), a corner of the bottom of the water storage tank (14) is fixedly connected to an installation box (15), and a water pump (16) is detachably connected to the installation box (15).

2. An ultrasonic cleaning device for sensor production as claimed in claim 1, characterized in that: One end of the water pump (16) is fixedly connected to a discharge pipe (3), one end of the discharge pipe (3) away from the water pump (16) is detachably connected to a three-way valve, and the top of the three-way valve is fixedly connected to a delivery pipe (5), and one end of the three-way valve away from the discharge pipe (3) is fixedly connected to a sewage pipe (4), and one end of the delivery pipe (5) extends into the cleaning tank (1) and is fixedly connected to an injection pipe (17).

3. An ultrasonic cleaning device for sensor production as claimed in claim 2, characterized in that: The bottom side wall of the injection pipe (17) is evenly penetrated with an open port (18), and a guide plate (19) is provided on one side of the bottom of the open port (18). The guide plate (19) is an arc-shaped structure and is fixedly connected to the bottom side wall of the injection pipe (17) through one end thereof.

4. The ultrasonic cleaning device for sensor production according to claim 1, characterized in that: The side wall of the cleaning pool (1) near the bottom edge is detachably connected with two purification filter plates (7), the purification filter plates (7) are plugged into the flow pipe (10), the filter holes on the two purification filter plates (7) are of different sizes, one end of the flow pipe (10) is fixedly connected with a water storage tank (14), and the side wall of the cleaning pool (1) is fixedly connected with two filling pipes (6), and the two filling pipes (6) are in communication with the inside of the water storage tank (14).

5. The ultrasonic cleaning device for sensor production according to claim 1, characterized in that: The inner wall of one end of the flow pipe (10) close to the water storage tank (14) is fixedly connected to a side plate (11), and a blocking column (12) is provided in the middle of the side plate (11). The blocking column (12) is a conical structure corresponding to the side plate (11), and a limiting rod (13) is inserted in the middle of the end of the blocking column (12) away from the installation box (15). The limiting rod (13) is an L-shaped structure and is fixedly connected to the top side wall of the flow pipe (10).

6. The ultrasonic cleaning device for sensor production according to claim 1, characterized in that: A mesh plate (2) is provided in the cleaning pool (1) near the partition (8); a telescopic rod is detachably connected to the middle of the side walls at the bottom and near both ends of the mesh plate (2); and a containing plate is detachably connected to the bottom end of the telescopic rod; the containing plate is fixedly connected to the inner wall of the cleaning pool (1); and an ultrasonic vibrator is inserted between the mesh plate (2) and the partition (8).