Efficient dust removal device for organic tea production and processing
By introducing a stirring rod, blowing structure and oscillation structure into the tea dust removal device, combined with the vacuum-sucking structure, the problem of low efficiency of traditional dust removal devices is solved, efficient dust removal and automated operation are achieved, and dust removal efficiency and practicality are significantly improved.
Patent Information
- Application Number
- CN202420270202.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-04
AI Technical Summary
Traditional tea dust removal devices cannot quickly and effectively remove dust in tea through oscillation structure, resulting in low dust removal efficiency and long time.
An efficient dust removal device including a stirring rod, a blowing structure and an oscillating structure was designed. The dust was initially removed through the stirring rod and a blowing structure, and then the dust was accelerated by the oscillation of the inclined plate, and it was absorbed at one time through the vacuuming structure. Dust improves dust removal efficiency.
It realizes efficient dust removal, saves dust removal time, and improves the automation and practicality of the device.
Smart Images

Figure CN222175213U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal devices, in particular to a high-efficiency dust removal device for production and processing of organic tea. Background Art
[0002] Tea leaves are leathery, oblong or oval, and can be brewed directly with boiling water. They are divided into six categories based on variety, production method and product appearance. They are made from various raw teas or refined teas and then processed into re-processed tea. Tea leaves need to be dusted before packaging.
[0003] Traditional tea dust removal devices use an oscillating structure to separate the tea leaves during dust removal, thereby removing the dust from the tea leaves. However, a simple oscillating structure cannot quickly separate the dust from the tea leaves, and requires repeated oscillations, which takes a long time and results in low dust removal efficiency. Utility Model Content
[0004] The utility model aims to solve the problems in the background technology and proposes a high-efficiency dust removal device for organic tea production and processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency dust removal device for organic tea production and processing, comprising a shell, a feed port is opened on the top of the shell, a partition is arranged inside the shell for dividing the internal chamber, an oscillation structure is arranged inside the shell, the oscillation structure comprises a threaded rod, a threaded rod is rotatably penetrated inside the shell, nut blocks are threadedly connected to the outer surfaces of the threaded rod at opposite threads, hinged rods are hinged on the outer surfaces of the two nut blocks, one end of the hinged rod away from the nut block is hinged to the inclined plate, the inside of the shell is rotatably connected to the inclined plate through the shaft rod, and the outer surface of the shell is fixed near the top position A servo motor is installed, and the output shaft of the servo motor and one end of the threaded rod located outside the shell are fixedly installed with pulleys, and the two pulleys are connected by belt transmission, and a dust suction structure is fixedly installed in a chamber located below the partition inside the shell, and the dust suction structure includes a pump body, and the pump body is installed in the chamber below the partition of the shell, and the chamber below the partition of the shell is located on both sides of the pump body and dust boxes are fixedly installed, a strip groove is opened inside the inclined plate, and one output end of the pump body is connected to a No. 1 pipe that passes through the partition and extends to the outside of the strip groove, and the other output end of the pump body is connected to a No. 2 pipe, and the No. 2 pipe is connected to the dust collecting box through a three-way pipe.
[0006] Preferably, a guide plate is fixedly mounted on one opposite side wall of the internal chamber of the shell, a discharge port is arranged on the back side of the shell, and an opening and closing door is arranged on the outer surface of the discharge port.
[0007] Preferably, the outer surface of the threaded rod is provided with opposite threads, and the top of the partition is provided with a limiting groove for the nut block to slide.
[0008] Preferably, a convex plate is fixedly installed in the internal chamber of the shell above the guide plate, and a spring is fixedly connected between one end of the inclined plate and the convex plate.
[0009] Preferably, a blowing structure is fixedly installed on the outer surface of the other side of the shell, and the blowing structure includes a disc. The output shaft of the servo motor is located on the outside of the other side of the shell and is fixedly connected to the disc. A traction rod is hinged on the outer surface of the disc. A sealing box is fixedly installed on the outer surface of the shell, and a piston channel is provided inside the sealing box. A piston rod is hinged on the end of the traction rod away from the disc, and the piston rod is slidably connected to the piston channel of the sealing box. The interior of the sealing box is connected to a blowing pipe that penetrates the shell and extends to the inside of the shell.
[0010] Preferably, the output shaft of the servo motor passes through the housing and extends to the outer surface of one end of the housing, on which a stirring rod is fixedly mounted.
[0011] Preferably, a controller is provided on the front side of the outer surface of the housing for controlling electrical components.
[0012] In summary:
[0013] In the utility model, by setting up the device, the cooperation of the stirring rod and the blowing structure can be used to initially separate the dust between the tea leaves and diffuse them. The vibration of the inclined plate can accelerate the vibration and separation of the residual dust between the tea leaves, so that the residual dust on the tea leaves can be efficiently shaken out, and then the diffused dust can be sucked away at one time through the No. 1 dust suction pipe, thereby improving the dust removal efficiency, realizing efficient dust removal, saving dust removal time, and having a high degree of operation automation, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0016] Figure 3 This is a schematic structural diagram of another cross-section angle of the utility model.
[0017] Legend: 1. Shell; 11. Feed inlet; 12. Partition; 13. Guide plate; 14. Convex plate; 15. Discharge port; 2. Oscillation structure; 21. Threaded rod; 211. Pulley; 212. Belt; 22. Nut block; 23. Articulated rod; 24. Inclined plate; 241. Strip groove; 25. Spring; 3. Servo motor; 31. Stirring rod; 4. Blowing structure; 41. Disc; 42. Traction rod; 43. Sealing box; 431. Piston rod; 44. Blowing pipe; 5. Dust suction structure; 51. Pump body; 52. Pipe No. 1; 53. Dust collecting box; 54. Pipe No. 2; 6. Controller. DETAILED DESCRIPTION
[0018] Reference Figure 1-3 As shown, the utility model provides a technical solution: a high-efficiency dust removal device for organic tea production and processing, comprising a shell 1, a feed port 11 is provided on the top of the shell 1, a partition 12 is arranged inside the shell 1 for dividing the internal chamber, a guide plate 13 is fixedly installed on the opposite side wall of the internal chamber of the shell 1, a convex plate 14 is fixedly installed on the internal chamber of the shell 1 above the guide plate 13, a discharge port 15 is provided on the back of the shell 1, an opening and closing door is provided on the outer surface of the discharge port 15, an oscillation structure 2 is provided inside the shell 1, an output shaft of the servo motor 3 passes through the shell 1 and extends to the outer surface of one end of the shell 1, a stirring rod 31 is fixedly installed, the servo motor 3 is started, and the stirring rod 31 is driven to rotate forward and reversely when the servo motor 3 rotates forward and reversely, an air blowing structure 4 is fixedly installed on the outer surface of the other side of the shell 1, a dust suction structure 5 is fixedly installed in the chamber below the partition 12 inside the shell 1, and a controller 6 is provided on the front side of the outer surface of the shell 1 for controlling electrical components.
[0019] Reference Figure 3As shown, specifically, the blowing structure 4 includes a disc 41, an output shaft of the servo motor 3 is located at one end outside the other side of the shell 1 and is fixedly connected to the disc 41, a traction rod 42 is hingedly connected to the outer surface of the disc 41, a sealing box 43 is fixedly installed on the outer surface of the shell 1, a piston channel is arranged inside the sealing box 43, a piston rod 431 is hingedly connected to the end of the traction rod 42 away from the disc 41, the piston rod 431 is slidably connected to the piston channel of the sealing box 43, the interior of the sealing box 43 is connected to a blowing pipe 44 that penetrates the shell 1 and extends to the inside of the shell 1, the disc 41 also rotates, and the disc 41 drives the traction rod 42 to pull the piston rod 431 to move along the piston channel, so that the inside of the sealing box 43 The rest of the gas is squeezed out of the inside of the air blowing pipe 44, and the air blowing pipe 44 then ejects the gas in intervals. The dust suction structure 5 includes a pump body 51, which is installed in a chamber below the partition 12 of the outer shell 1. The chamber below the partition 12 of the outer shell 1 is located on both sides of the pump body 51, and dust boxes 53 are fixedly installed. One output end of the pump body 51 is connected to a No. 1 pipe 52 that passes through the partition 12 and extends to the outside of the strip groove 241. The other output end of the pump body 51 is connected to a No. 2 pipe 54, which is connected to the dust box 53 through a three-way pipe. When the pump body 51 is started, the No. 1 pipe 52 absorbs the dust that is vibrated out and transmits it to the inside of the dust box 53 through the No. 2 pipe 54.
[0020] Reference Figure 3 As shown, in this embodiment: the oscillation structure 2 includes a threaded rod 21, the inner part of the housing 1 rotates through the threaded rod 21, the outer surface of the threaded rod 21 is provided with opposite threads, the outer surface of the threaded rod 21 is threadedly connected with a nut block 22 at the opposite threads, the outer surfaces of the two nut blocks 22 are hinged with a hinged rod 23, the inner part of the housing 1 is connected to the inclined plate 24 through the shaft rod, the end of the hinged rod 23 away from the nut block 22 is hinged to the inclined plate 24, one end of the inclined plate 24 is fixedly connected to the convex plate 14 with a spring 25, the threaded rod 21 is rotated forward and reversely The nut block 22 moves left and right along the outer surface of the threaded rod 21 due to the limiting effect of the limiting groove. The left and right movement of the nut block 22 drives the hinged rod 23 to pull the inclined plate 24, so that the inclined plate 24 oscillates up and down through the shaft. A strip groove 241 is provided inside the inclined plate 24. A servo motor 3 is fixedly installed on the outer surface of the housing 1 near the top. A pulley 211 is fixedly installed on the output shaft of the servo motor 3 and one end of the threaded rod 21 located outside the housing 1. The two pulleys 211 are connected by a belt 212 for transmission.
[0021] Working principle: When the personnel need to remove dust from the tea leaves, they operate the controller 6 to start the servo motor 3. When the servo motor 3 rotates forward and reversely, it drives the stirring rod 31 to rotate forward and reversely. At the same time, the two pulleys 211 rotate forward and reversely through the belt 212. At this time, the threaded rod 21 rotates forward and reversely. Due to the limiting effect of the limiting groove, the nut block 22 moves left and right along the outer surface of the threaded rod 21. The left and right movement of the nut block 22 drives the hinged rod 23 to pull the inclined plate 24, so that the inclined plate 24 oscillates up and down through the shaft rod. At this time, the disc 41 also rotates, and the disc 41 drives the traction rod 4 2 is used to pull the piston rod 431 to move along the piston channel, so that the other inside the sealed box 43 is squeezed out of the inside of the blowing pipe 44. At this time, the blowing pipe 44 sprays its gas in intervals. At this time, the tea leaves are poured into the feeding port 11, and the cover plate is covered on the feeding port 11. The tea leaves are first broken up by the stirring rod 31, so that the dust mixed in the tea leaves is exposed and then falls onto the guide plate 13. The tea leaves sliding off the guide plate 13 are blown by the interval blowing pipe 44, so that the dust on the surface of the tea leaves is also blown away, and the auxiliary stirring rod 31 is used to remove the dust between the tea leaves. When all the tea leaves fall onto the inclined plate 24, the connection between the traction rod 42 and the piston rod 431 is disassembled, so that the air blowing pipe 44 stops blowing, and the dust is shaken out by the up and down vibration of the inclined plate 24. At this time, the motor 3 is turned off, and the pump body 51 is started, so that the first tube 52 absorbs the dust that is shaken out and transmits it to the inside of the dust collecting box 53 through the second tube 54. When the internal chamber of the shell 1 is no longer filled with dust, the motor 3 is started again, so that the inclined plate 24 is vibrated up and down again, so that a small amount of remaining dust is shaken out again. At this time, the motor 3 is turned off and the pump body 51 is started again. This process is repeated several times to efficiently remove the dust remaining between the tea leaves. By setting up the device, the stirring rod 31 and the blowing structure 4 can be used to initially separate the dust between the tea leaves and diffuse them. The inclined plate 24 is vibrated again to accelerate the separation of the dust remaining between the tea leaves, so that the dust remaining on the tea leaves is efficiently vibrated out, and then the dust is sucked away at once through the dust suction pipe No. 1 52, thereby achieving efficient dust removal. The operation is highly automated, thereby improving the practicability of the device.
[0022] All electrical parts in the utility model can be purchased on the market or customized, so there is no need to consider whether their functions are in compliance, and the wires of the electrical parts of the utility model can be arranged reasonably, which will not be described in detail here. At the same time, the utility model also has some common controllers, which are not related to the innovative points of the invention and will not be described in detail here.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
Claims
1. A high-efficiency dust removal device for organic tea production and processing, comprising a housing (1), characterized in that: A feed port (11) is provided at the top of the shell (1), a partition (12) is provided inside the shell (1) for separating the internal chamber, an oscillating structure (2) is provided inside the shell (1), the oscillating structure (2) comprises a threaded rod (21), the threaded rod (21) is rotatably penetrated inside the shell (1), the outer surface of the threaded rod (21) is threadedly connected with nut blocks (22) at opposite threads, the outer surfaces of the two nut blocks (22) are hinged with hinged rods (23), one end of the hinged rod (23) away from the nut block (22) is hinged with an inclined plate (24), the inside of the shell (1) is rotatably connected with the inclined plate (24) via a shaft, a servo motor (3) is fixedly installed near the top of the outer surface of the shell (1), the output shaft of the servo motor (3) and the threaded rod (21) are located at one end outside the shell (1). A pulley (211) is fixedly installed on both sides of the pump body (51), and the two pulleys (211) are connected to each other by a belt (212). A dust suction structure (5) is fixedly installed in a chamber located below the partition (12) inside the housing (1). The dust suction structure (5) comprises a pump body (51). The pump body (51) is installed in the chamber below the partition (12) of the housing (1). A dust collecting box (53) is fixedly installed on both sides of the pump body (51) in the chamber below the partition (12) of the housing (1). A strip groove (241) is opened inside the inclined plate (24). One output end of the pump body (51) is connected to a No. 1 pipe (52) that passes through the partition (12) and extends to the outside of the strip groove (241). The other output end of the pump body (51) is connected to a No. 2 pipe (54). The No. 2 pipe (54) is connected to the dust collecting box (53) through a three-way pipe.
2. The high-efficiency dust removal device for organic tea production and processing according to claim 1, characterized in that: A guide plate (13) is fixedly mounted on one side wall opposite to the internal chamber of the shell (1), a discharge port (15) is arranged on the back side of the shell (1), and an opening and closing door is arranged on the outer surface of the discharge port (15).
3. The high-efficiency dust removal device for organic tea production and processing according to claim 1 is characterized by: The outer surface of the threaded rod (21) is provided with opposite threads, and the top of the partition plate (12) is provided with a limiting groove for the nut block (22) to slide.
4. The high-efficiency dust removal device for organic tea production and processing according to claim 1, characterized in that: A convex plate (14) is fixedly mounted in the internal chamber of the housing (1) above the guide plate (13), and a spring (25) is fixedly connected between one end of the inclined plate (24) and the convex plate (14).
5. The high-efficiency dust removal device for organic tea production and processing according to claim 1, characterized in that: An air blowing structure (4) is fixedly mounted on the outer surface of the other side of the housing (1), the air blowing structure (4) comprising a disc (41), an output shaft of the servo motor (3) is located at one end outside the other side of the housing (1) and is fixedly connected to the disc (41), a traction rod (42) is hingedly mounted on the outer surface of the disc (41), a sealing box (43) is fixedly mounted on the outer surface of the housing (1), a piston channel is arranged inside the sealing box (43), a piston rod (431) is hingedly mounted on one end of the traction rod (42) away from the disc (41), the piston rod (431) is slidably connected to the piston channel of the sealing box (43), and the interior of the sealing box (43) is connected to an air blowing pipe (44) that penetrates the housing (1) and extends into the interior of the housing (1).
6. The high-efficiency dust removal device for organic tea production and processing according to claim 1, characterized in that: An output shaft of the servo motor (3) passes through the housing (1) and extends to the inside of the housing (1), and a stirring rod (31) is fixedly mounted on the outer surface of one end thereof.
7. The high-efficiency dust removal device for organic tea production and processing according to claim 1, characterized in that: A controller (6) is provided on the front side of the outer surface of the housing (1) for controlling the electrical components.
