Aluminum alloy cast ingot conveying belt discharging mechanism

Abstract

The utility model relates to the technical field of aluminum alloy production, in particular to an aluminum alloy ingot casting conveying belt discharging mechanism which comprises a machine frame, a transmission wheel, a conveying belt, an ingot casting mold and a cleaning assembly, the cleaning assembly comprises a base, a collecting box, a supporting seat, a moving block, a connecting plate, an installing block and a cleaning brush, and the base is arranged on the lower surface of the machine frame. The collecting box is arranged between the base and the conveying belt, the supporting seat is arranged on the upper surface of the rack, the moving block is used for moving the connecting plate, the connecting plate is located on the side, away from the supporting seat, of the moving block, and the mounting block is used for dismounting or mounting the cleaning brush which is located on the side, away from the connecting plate, of the mounting block. A large amount of dust and other impurities accumulated in the ingot mold are automatically cleaned through the cleaning brush in the ingot mold conveying process, manual cleaning is not needed, and then the labor amount of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy production, in particular to an aluminum alloy ingot conveyor belt unloading mechanism. Background Art

[0002] During the preparation process of aluminum alloy materials, a melting furnace is first used to melt aluminum blocks into aluminum liquid, which is then injected into an aluminum ingot mold cavity through an ingot casting machine for cooling and forming. At the same time, a conveyor belt is used to move the aluminum ingot mold to transport the aluminum ingot. After the aluminum ingot is transported to a specified position, a unloading mechanism is required to unload the cooled and formed aluminum ingot from the aluminum ingot mold cavity. When used, the existing unloading mechanism mostly unloads the cooled and formed aluminum ingot from the aluminum ingot mold cavity by knocking, but continuous knocking can easily cause the aluminum ingot mold to deform, making it inconvenient to demold the aluminum ingot.

[0003] The prior art CN217252753U discloses an aluminum alloy ingot conveyor belt unloading mechanism, which includes a frame and a driving wheel, and uses an ingot mold to cool and shape the aluminum liquid. The unloading mechanism provided by the present invention can automatically demold the aluminum ingot obtained by cooling and shaping in the ingot mold by spraying a demolding agent into the inner side of the ingot mold, thereby eliminating the need for manual demolding.

[0004] After demolding the aluminum ingot, the ingot mold needs to be cleaned before being transferred to continue the subsequent cooling and molding of the aluminum liquid. However, no cleaning component is provided near the ingot mold used above, resulting in the need for manual cleaning of a large amount of dust and other impurities accumulated on the ingot mold during the transfer process. Utility Model Content

[0005] The utility model aims to provide an aluminum alloy ingot conveyor belt unloading mechanism, which aims to automatically clean a large amount of dust and other impurities accumulated in the ingot mold during the ingot mold transmission process, thereby eliminating the need for manual cleaning and reducing the workload of the staff.

[0006] To achieve the above-mentioned purpose, the utility model provides an aluminum alloy ingot conveyor belt unloading mechanism, comprising a frame, a transmission wheel, a conveyor belt and an ingot mold, the number of the frames is two, the transmission wheel is rotatably connected to the frames and passes through the frame on the left side, the conveyor belt is sleeved on the outside of the transmission wheel, the ingot molds are evenly and equidistantly arranged on the outside of the conveyor belt, and also includes a cleaning assembly, the cleaning assembly includes a base, a collection box, a support seat, a moving block, a connecting plate, a mounting block and a cleaning brush, the base is arranged on the lower surface of the frame, the collection box is arranged between the base and the conveyor belt, the support seat is arranged on the upper surface of the frame, the moving block is used to move the connecting plate, the connecting plate is located on the side of the moving block away from the support seat, the mounting block is used to disassemble or install the cleaning brush, and the cleaning brush is located on the side of the mounting block away from the connecting plate.

[0007] Wherein, the moving block includes a hydraulic cylinder and a telescopic rod, the hydraulic cylinder is fixed on the lower surface of the support seat; the two ends of the telescopic rod are respectively connected to the output end of the hydraulic cylinder and the connecting plate, and the telescopic rod is located between the hydraulic cylinder and the connecting plate.

[0008] Wherein, the mounting block comprises a fixed block and a movable block, the fixed block is fixed on the lower surface of the connecting plate; the movable block is detachably connected to the fixed block and is fixed on a side of the cleaning brush close to the fixed block.

[0009] Wherein, the mounting block also includes a fixing bolt and a fixing nut, the fixing bolt is detachably connected to the fixed block and the movable block respectively, and passes through the fixed block and the movable block; the fixing nut is detachably connected to the fixing bolt and is sleeved on the outside of the fixing bolt.

[0010] Wherein, the aluminum alloy ingot conveyor belt unloading mechanism also includes a driving component, and the driving component is used to drive the transmission wheel to rotate.

[0011] Wherein, the driving assembly includes a support plate and a control motor, the support plate is arranged on the left side of the frame away from the conveyor belt; the output end of the control motor is connected to the transmission wheel, and the control motor is arranged on the upper surface of the support plate.

[0012] Wherein, the driving assembly further comprises a connecting belt, and the connecting belt is sleeved on the outer side of the transmission wheel.

[0013] The utility model discloses an aluminum alloy ingot conveyor belt unloading mechanism, the base is arranged on the lower surface of the frame, the collecting box is arranged between the base and the conveyor belt, the supporting seat is arranged on the upper surface of the frame, the moving block is used to move the connecting plate, the connecting plate is located on the side of the moving block away from the supporting seat, the mounting block is used to remove or install the cleaning brush, the cleaning brush is located on the side of the mounting block away from the connecting plate, and the cleaning brush is used to automatically clean a large amount of dust and other impurities accumulated in the ingot mold during the transmission of the ingot mold, thereby eliminating the need for manual cleaning and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic diagram of the overall structure of the aluminum alloy ingot conveyor belt unloading mechanism of the first embodiment of the utility model.

[0016] Figure 2 It is a schematic cross-sectional view along the telescopic rod of the aluminum alloy ingot conveyor belt unloading mechanism of the first embodiment of the utility model.

[0017] Figure 3 The utility model is a first embodiment of the aluminum alloy ingot conveyor belt unloading mechanism Figure 2 Enlarged view of point A.

[0018] Figure 4 It is a structural schematic diagram of a drive assembly of an aluminum alloy ingot conveyor belt unloading mechanism according to a second embodiment of the utility model.

[0019] In the figure: 101-frame, 102-driving wheel, 103-conveyor belt, 104-ingot mold, 105-base, 106-collection box, 107-support seat, 108-connecting plate, 109-cleaning brush, 110-hydraulic cylinder, 111-telescopic rod, 112-fixed block, 113-movable block, 114-fixing bolt, 115-fixing nut, 201-support plate, 202-control motor, 203-connecting belt. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0021] First embodiment

[0022] See also Figure 1~Figure 3 , Figure 1 This is a schematic diagram of the overall structure of the aluminum alloy ingot conveyor belt unloading mechanism of the first embodiment of the utility model. Figure 2 1 is a schematic cross-sectional view of the aluminum alloy ingot conveyor belt unloading mechanism along the telescopic rod 111 of the first embodiment of the utility model. Figure 3 The utility model is a first embodiment of the aluminum alloy ingot conveyor belt unloading mechanism Figure 2 Enlarged view of point A.

[0023] The utility model provides an aluminum alloy ingot conveyor belt unloading mechanism: comprising a frame 101, a driving wheel 102, a conveyor belt 103, an ingot mold 104 and a cleaning component, wherein the cleaning component comprises a base 105, a collecting box 106, a supporting seat 107, a moving block, a connecting plate 108, a mounting block and a cleaning brush 109, wherein the moving block comprises a hydraulic cylinder 110 and a telescopic rod 111, and the mounting block comprises a fixed block 112, a movable block 113, a fixing bolt 114 and a fixing nut 115. The above-mentioned scheme solves the problem that the cleaning component is not arranged near the ingot mold 104 adopted above, resulting in the need to manually clean a large amount of dust and other impurities accumulated on the ingot mold 104 during the conveying process. It can be understood that the above-mentioned scheme can be used in the scene where the ingot mold 104 needs to be cleaned before conveying the ingot mold 104 after demolding the aluminum ingot in order to continue the subsequent cooling and molding of the aluminum liquid, and can also be used to solve the problem of driving the driving wheel 102 to rotate.

[0024] In this embodiment, the cleaning component is located above the frame 101, and is used to automatically clean a large amount of dust and other impurities accumulated in the ingot mold 104 during the conveying process of the ingot mold 104, thereby eliminating the need for manual cleaning and reducing the workload of the staff.

[0025] Among them, the number of the frames 101 is two, the transmission wheel 102 is rotatably connected to the frame 101 and passes through the frame 101 on the left side, the conveyor belt 103 is sleeved on the outside of the transmission wheel 102, the ingot mold 104 is evenly and equidistantly arranged on the outside of the conveyor belt 103, the base 105 is arranged on the lower surface of the frame 101, the collecting box 106 is arranged between the base 105 and the conveyor belt 103, the support seat 107 is arranged on the upper surface of the frame 101, the moving block is used to move the connecting plate 108, and the connecting plate 108 is located on the side of the moving block away from the support seat 107, the mounting block is used to remove or install the cleaning brush 109, and the cleaning brush 109 is located on the side of the mounting block away from the connecting plate 108, the number of the frames 101 is two, and they are respectively located on the left and right sides above the base 105, and the transmission wheel 102 can be The two frames 101 rotate along their own axes, thereby driving the conveyor belt 103 outside the driving wheel 102 to move, and further driving the ingot mold 104 on the conveyor belt 103 to be transported from left to right. The interior of the collecting box 106 is a hollow structure, and the collecting box 106 is located below the conveyor belt 103. After demolding, the aluminum ingots obtained by cooling and forming in the ingot mold 104 will fall into the collecting box 106 for unified collection and processing. The support seat 107 is L-shaped, and the connecting plate 108 is located below the support seat 107 and can move up and down below the support seat 107, thereby driving the cleaning brush 109 to move up and down below the support seat 107. The cleaning brush 109 is evenly distributed with cleaning brush 109 bristles, and the cleaning brush 109 bristles of the cleaning brush 109 can clean the dust and other impurities accumulated in the ingot mold 104.

[0026] Secondly, the hydraulic cylinder 110 is fixed on the lower surface of the support seat 107; the two ends of the telescopic rod 111 are respectively connected to the output end of the hydraulic cylinder 110 and the connecting plate 108, the telescopic rod 111 is located between the hydraulic cylinder 110 and the connecting plate 108, the output end of the hydraulic cylinder 110 is connected to the telescopic rod 111, and drives the telescopic rod 111 to extend and retract, thereby driving the connecting plate 108 to move up and down under the support seat 107.

[0027] Again, the fixed block 112 is fixed on the lower surface of the connecting plate 108; the movable block 113 is detachably connected to the fixed block 112 and is fixed on the side of the cleaning brush 109 close to the fixed block 112. The fixed block 112 has a groove, and the movable block 113 cooperates with the groove of the fixed block 112, so that the movable block 113 can be inserted into the groove of the fixed block 112.

[0028] Finally, the fixing bolt 114 is detachably connected to the fixing block 112 and the movable block 113 respectively, and penetrates the fixing block 112 and the movable block 113; the fixing nut 115 is detachably connected to the fixing bolt 114, and is sleeved on the outer side of the fixing bolt 114. The fixing block 112 and the movable block 113 both have circular through holes. The size of the circular through hole of the fixing block 112 is consistent with the size of the circular through hole of the movable block 113, and when the movable block 113 is fully inserted into the groove of the fixing block 112, the size of the circular through hole of the fixing block 112 is aligned with the position of the circular through hole of the movable block 113. The fixing bolt 114 penetrates the circular through holes of the fixing block 112 and the movable block 113, and the fixing nut 115 is threadedly connected to the fixing bolt 114, so that the fixing nut 115 can be tightened or loosened on the outer side of the fixing bolt 114.

[0029] When using the utility model, first align the movable block 113 with the groove of the fixed block 112, and then push the movable block 113 into the groove of the fixed block 112. When the movable block 113 is completely pushed into the groove of the fixed block 112, the circular through hole of the fixed block 112 is completely aligned with the circular through hole of the movable block 113. At this time, the fixing bolt 114 is inserted into the circular through holes of the fixed block 112 and the movable block 113, and then the fixing nut 115 is tightened on the outside of the fixing bolt 114, so that the movable block 113 is limited and fixed in the groove of the fixed block 112, and then the cleaning brush 109 is limited and fixed under the connecting plate 108. The cleaning brush 109 is installed. After installation, the driving wheel 102 is rotated along its own axis between the two frames 101, so that the conveyor belt 103 outside the driving wheel 102 can be moved, and then the ingot mold 104 on the conveyor belt 103 can be transported from left to right. During the transportation of the ingot mold 104 from left to right, the aluminum liquid is poured into the ingot mold 104 for cooling and forming, and during the cooling and forming process, the ingot mold 104 is transferred to the top of the collection box 106, so that the aluminum ingots obtained by cooling and forming in the ingot mold 104 can be demoulded, and finally fall into the collection box 106 for unified collection and processing. After the aluminum ingot obtained by cooling and molding in the ingot mold 104 is demolded, the ingot mold 104 is continuously transported from left to right. When the ingot mold 104 reaches the vicinity of the cleaning brush 109, the hydraulic cylinder 110 is started, so that the power output by the output end of the hydraulic cylinder 110 drives the telescopic rod 111 to extend and retract, thereby driving the connecting plate 108 to move up and down under the support seat 107, and then driving the cleaning brush 109 to move up and down under the support seat 107. The cleaning brush 109 moves up and down under the support seat 107, so that the cleaning brush 109 bristles can clean the dust and other impurities accumulated in the ingot mold 104, thereby achieving the casting. Automatic cleaning of dust and other impurities accumulated in the ingot mold 104. When the bristles of the cleaning brush 109 are worn, the fixing nut 115 is loosened on the outside of the fixing bolt 114 and then the fixing nut 115 is removed from the outside of the fixing bolt 114. Then, the fixing bolt 114 is taken out from the circular through holes of the fixing block 112 and the movable block 113, so that the fixed state of the movable block 113 in the groove of the fixing block 112 is released, and then the fixed state of the cleaning brush 109 under the connecting plate 108 is released, and then the movable block 113 is taken out from the groove of the fixing block 112, so that the cleaning brush 109 can be removed from under the connecting plate 108.The cleaning brush 109 can be disassembled. By installing or disassembling the cleaning brush 109, the cleaning brush 109 can be disassembled and replaced with a new one after the bristles of the cleaning brush 109 are worn. The cleaning brush 109 can automatically clean a large amount of dust and other impurities accumulated in the ingot mold 104 during the conveying process of the ingot mold 104, thereby eliminating the need for manual cleaning and reducing the workload of the staff.

[0030] Second embodiment

[0031] See also Figure 4 , Figure 4 1 is a schematic diagram of the structure of the drive assembly of the aluminum alloy ingot conveyor belt unloading mechanism of the second embodiment of the utility model. On the basis of the first embodiment, the aluminum alloy ingot conveyor belt unloading mechanism of the utility model further includes a drive assembly, and the drive assembly includes a support plate 201, a control motor 202 and a connecting belt 203.

[0032] The driving assembly is arranged on the outside of the frame 101. By arranging the driving assembly, the driving assembly can drive the transmission wheel 102 to rotate along its own axis between the frames 101, and then drive the ingot mold 104 on the conveyor belt 103 to be transported from left to right.

[0033] The support plate 201 is arranged on the side of the frame 101 on the left side away from the conveyor belt 103; the output end of the control motor 202 is connected to the transmission wheel 102, the control motor 202 is arranged on the upper surface of the support plate 201, the connecting belt 203 is sleeved on the outer side of the transmission wheel 102, the transmission wheel 102 includes a driving wheel and a driven wheel, the number of the driving wheel is one, the number of the driven wheels is multiple, the frame 101 has a through hole, the driving wheel and the driven wheel both pass through the through hole of the frame 101, the output end of the control motor 202 is connected to the driving wheel The driving wheel is connected and drives the driving wheel to rotate along its own axis in the through hole of the frame 101. The connecting belt 203 is connected between the driving wheel and the driven wheel and between two adjacent driven wheels. The driving wheel can be driven to rotate along its own axis in the through hole of the frame 101 through the rotation of the driving wheel in the through hole of the frame 101, thereby driving the conveyor belt 103 to move outside the driving wheel and the driven wheel, and further driving the ingot mold 104 on the conveyor belt 103 to be transported from left to right.

[0034] When the aluminum liquid needs to be cooled and formed into an aluminum ingot, the control motor 202 is started so that the power output from the output end of the control motor 202 drives the driving wheel to rotate along its own axis in the through hole of the frame 101. Since the connecting belt 203 is connected between the driving wheel and the driven wheel and between two adjacent driven wheels, the rotation of the driving wheel along its own axis in the through hole of the frame 101 can drive the driven wheel to rotate along its own axis in the through hole of the frame 101, thereby driving the conveyor belt 103 to move outside the driving wheel and the driven wheel, and further driving the ingot mold 104 on the conveyor belt 103 to be transported from left to right.

[0035] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A conveyor belt unloading mechanism for aluminum alloy ingots, comprising a frame, a transmission wheel, a conveyor belt and an ingot mold, wherein the number of the frames is two, the transmission wheel is rotatably connected to the frames and passes through the frame on the left side, the conveyor belt is sleeved on the outside of the transmission wheel, and the ingot mold is evenly and equidistantly arranged on the outside of the conveyor belt, characterized in that: It also includes a cleaning component, which includes a base, a collection box, a support base, a moving block, a connecting plate, a mounting block and a cleaning brush, the base is arranged on the lower surface of the frame, the collection box is arranged between the base and the conveyor belt, the support base is arranged on the upper surface of the frame, the moving block is used to move the connecting plate, and the connecting plate is located on a side of the moving block away from the support base, and the mounting block is used to remove or install the cleaning brush, and the cleaning brush is located on a side of the mounting block away from the connecting plate.

2. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 1, characterized in that: The moving block includes a hydraulic cylinder and a telescopic rod. The hydraulic cylinder is fixed on the lower surface of the support seat. The two ends of the telescopic rod are respectively connected to the output end of the hydraulic cylinder and the connecting plate. The telescopic rod is located between the hydraulic cylinder and the connecting plate.

3. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 1, characterized in that: The mounting block comprises a fixed block and a movable block, wherein the fixed block is fixedly arranged on the lower surface of the connecting plate; the movable block is detachably connected to the fixed block and is fixedly arranged on a side of the cleaning brush close to the fixed block.

4. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 3, characterized in that: The mounting block further comprises a fixing bolt and a fixing nut. The fixing bolt is detachably connected to the fixing block and the movable block respectively and passes through the fixing block and the movable block. The fixing nut is detachably connected to the fixing bolt and is sleeved on the outer side of the fixing bolt.

5. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 1, characterized in that: The aluminum alloy ingot conveyor belt unloading mechanism also includes a driving component, and the driving component is used to drive the transmission wheel to rotate.

6. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 5, characterized in that: The driving assembly includes a support plate and a control motor. The support plate is arranged on the left side of the frame away from the conveyor belt. The output end of the control motor is connected to the transmission wheel. The control motor is arranged on the upper surface of the support plate.

7. The aluminum alloy ingot conveyor belt unloading mechanism according to claim 5, characterized in that: The driving assembly also includes a connecting belt, and the connecting belt is sleeved on the outer side of the transmission wheel.

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