Ingot casting production line

By designing an automated ingot production line, the safety hazards of personnel, environmental pollution and low production efficiency in the existing ingot production process are solved, and efficient and safe ingot production is achieved.

CN222626188UActive Publication Date: 2025-03-18ANHUI PIONEER NEW MATERIALS CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421164707.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-03-18
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In the existing ingot production process, there is a risk of burning and burning of personnel, the phenomenon of material solidification and blocking of discharge valves, environmental pollution caused by flue gas emissions, and the variety of process steps lead to low production efficiency.

Method used

Design an ingot production line, including a transfer and placement system, material melting system, chain ingot system, mold release system, collection system and control system, and transfer materials through automated means to avoid manual direct contact with high-temperature materials and large material trays.

Benefits of technology

It improves the efficiency and automation of ingot production, reduces labor costs, eliminates safety hazards for operators, and reduces process steps, avoids the use of large material trays and large ingot crushing operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222626188U_ABST
    Figure CN222626188U_ABST
Patent Text Reader

Abstract

The ingot casting production line comprises a transferring and putting system, a material melting system, a chain type ingot casting system, a demolding system, a collecting system and a control system. The transferring and putting system is used for transferring the material ton bags, breaking the ton bags and putting the materials into the material melting system; the material melting system is used for receiving the materials, melting the materials to form molten materials and supplying the molten materials to the chain type ingot casting system; the chain type ingot casting system comprises a chain wheel and chain circulating motion mechanism and a plurality of single ingot molds, and the chain type ingot casting system is used for receiving molten materials in the corresponding single ingot molds and cooling the molten materials to form single cast ingots; the demolding system is used for demolding the single cast ingot formed by cooling in the single-ingot mold and falling the single cast ingot out of the corresponding single-ingot mold; the collecting system is used for collecting the single cast ingot falling from the single ingot mold; the control system is in communication connection with the conveying and putting system, the material melting system, the chain type ingot casting system and the demolding system and controls operation of the conveying and putting system, the material melting system, the chain type ingot casting system and the demolding system.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present disclosure relates to the field of casting, and more particularly to an ingot casting production line. Background Art

[0002] Figure 1 It is a schematic diagram of an existing ingot casting workshop. During operation, the operator lifts the material bag 200 to the casting furnace 21' through the electric hoist 13' on the electric hoist frame 12' and breaks the bag of the material bag 200, then manually opens the half-type furnace cover 211' of the casting furnace 21' to expose the furnace mouth 213' of the casting furnace 21', and manually shovels the material into the furnace mouth 213' of the casting furnace 21'; when the material is melted in the casting furnace 21' to form a molten material, the molten material is discharged to the large material tray 36' through the discharge valve 214' at the bottom of the casting furnace 21', so that the molten material is cooled in the large material tray 36' into a large ingot, and the large ingot is manually broken into small pieces for packaging.

[0003] When the materials are put into the furnace opening 213 ′ of the casting furnace 21 ′, there is a risk of scalding or burning of personnel due to manual shoveling of the materials into the furnace opening 213 ′ of the casting furnace 21 ′.

[0004] Since the molten material is discharged to the large material tray 36' through the discharge valve 214' at the bottom of the casting furnace 21', the discharge valve 214' needs to be cleaned regularly, otherwise it is easy to cause the material solidification to block the discharge valve 214', and there is still a risk of scalding and burning of personnel during the discharge process.

[0005] Since the molten material is discharged to the large material tray 36' through the discharge valve 214' at the bottom of the casting furnace 21', discharging the molten material to the large material tray 36' will cause a lot of smoke emission, causing certain environmental pollution.

[0006] In order to package, large ingots are manually broken into small pieces, which adds process steps.

[0007] In addition, when ingot casting is carried out in the existing ingot casting workshop, a lot of manual labor is used, which is not conducive to improving production efficiency and automation, and is not conducive to reducing costs and personnel safety hazards. Utility Model Content

[0008] In view of the problems existing in the background technology, an object of the present disclosure is to provide an ingot casting production line, which can improve the efficiency and automation of ingot casting production.

[0009] Another object of the present disclosure is to provide an ingot casting production line, which can reduce labor costs and eliminate safety hazards for operators.

[0010] Another object of the present disclosure is to provide an ingot production line, which can avoid the use of large material trays and the operation of crushing large ingots mentioned in the background art, simplify the process steps, and improve production efficiency.

[0011] Thus, an ingot casting production line includes a transfer and delivery system, a material melting system, a chain ingot casting system, a demoulding system, a collection system, and a control system; the transfer and delivery system is used to transfer material ton bags, break the ton bags of material ton bags, and deliver the materials in the ton bags to the material melting system; the material melting system is used to receive the materials delivered by the transfer and delivery system, melt the received materials to form molten materials, and supply the molten materials to the chain ingot casting system; the chain ingot casting system includes a sprocket chain circulating motion mechanism and a plurality of single ingot molds, and the chain ingot casting system is used to receive the molten materials supplied by the material melting system on the corresponding sprocket chain circulating motion mechanism The demoulding system is arranged downstream of the chain ingot casting system, and is used for removing the single ingot formed by the chain ingot casting system and cooled in the single ingot mould transmitted via the sprocket chain circulating motion mechanism and dropping the single ingot out of the corresponding single ingot mould; the collecting system is located downstream of the chain ingot casting system and adjacent to the demoulding system to collect the cooled single ingots dropped from the single ingot mould; the control system is communicatively connected to the transportation and feeding system, the material melting system, the chain ingot casting system and the demoulding system and controls the operation of the transportation and feeding system, the material melting system, the chain ingot casting system and the demoulding system.

[0012] The beneficial effects of the present disclosure are as follows.

[0013] In the ingot production line according to the present disclosure, the efficiency and automation of ingot production can be improved through the design of the transfer and delivery system, the material melting system, the chain ingot system, the demoulding system, the collection system, and the control system.

[0014] In the ingot production line according to the present disclosure, the design of the transfer and delivery system, the material melting system, the chain ingot system, the demoulding system, the collection system, and the control system can reduce labor costs and eliminate safety hazards for operators.

[0015] In the ingot casting production line according to the present disclosure, by setting up a single ingot mold of a chain ingot casting system, the use of a large material tray and the operation of crushing large ingots mentioned in the background technology can be avoided, which will reduce process steps and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of an existing ingot casting workshop.

[0017] Figure 2 is a schematic diagram of an ingot casting line according to the present disclosure.

[0018] The reference numerals are described as follows:

[0019] 12' electric hoist frame 211 half furnace cover

[0020] 13' Electric Hoist 212 Proximity Switch

[0021] 21' casting furnace 213 furnace mouth

[0022] 211' half furnace cover 22 hydraulic cylinder

[0023] 213' furnace mouth 23 swing arm lifting mixer

[0024] 214' discharge valve 231 column

[0025] 36' large material tray 232 swing arm

[0026] 100 ingot production line 233 stirring paddle

[0027] 1Transfer and delivery system 3Chain ingot casting system

[0028] 11 screw conveyor 31 sprocket chain circulation mechanism

[0029] 111 hopper 32 single ingot mold

[0030] 112 bolt conveyor rod 33 rack

[0031] 113 track wheel 34 insulation guide groove

[0032] 12 electric hoist rack 35 shunt

[0033] 13 electric hoist 4 demoulding system

[0034] 14 forklift 41 demoulding hammer

[0035] 15 mobile mechanism 5 collection system

[0036] 151 Light Rail 51 Hopper

[0037] 16 platforms 6 control systems

[0038] 2 material melting system 200 material ton bags

[0039] 21 Casting furnace DETAILED DESCRIPTION

[0040] The accompanying drawings show embodiments of the present disclosure, and it will be understood that the disclosed embodiments are merely examples of the present disclosure, and the present disclosure can be implemented in various forms. Therefore, the specific details disclosed herein should not be interpreted as limiting, but merely as the basis for the claims and as a representative basis for teaching ordinary technicians in the field to implement the present disclosure in various ways.

[0041] Reference Figure 2 According to the present disclosure, the ingot production line 100 includes a transfer and delivery system 1, a material melting system 2, a chain ingot system 3, a demolding system 4, a collection system 5, and a control system 6.

[0042] The transfer and delivery system 1 is used to transfer the material ton bag 200, break the ton bag of the material ton bag 200, and deliver the material in the ton bag to the material melting system 2. The material melting system 2 is used to receive the material delivered by the transfer and delivery system 1, melt the received material to form a molten material, and supply the molten material to the chain ingot casting system 3. The chain ingot casting system 3 includes a sprocket chain circulating motion mechanism 31 and a plurality of single ingot molds 32. The chain ingot casting system 3 is used to receive the molten material supplied by the material melting system 2 in the corresponding single ingot mold 32 on the sprocket chain circulating motion mechanism 31, and cool the molten material in the single ingot mold 32 to form a single ingot. The demoulding system 4 is arranged downstream of the chain ingot casting system 3. The demoulding system 4 is used to remove the single ingot formed by the chain ingot casting system 3 and cooled in the single ingot mold 32 transmitted by the sprocket chain circulating motion mechanism 31 and drop it out of the corresponding single ingot mold 32. The collecting system 5 is located downstream of the chain ingot casting system 3 and adjacent to the demoulding system 4 to collect the cooled single ingots dropped from the single ingot mold 32. The control system 6 is communicatively connected to the transportation and feeding system 1, the material melting system 2, the chain ingot casting system 3 and the demoulding system 4 and controls the operations of the transportation and feeding system 1, the material melting system 2, the chain ingot casting system 3 and the demoulding system 4.

[0043] In the ingot production line 100 according to the present disclosure, the efficiency and automation of ingot production can be improved through the design of the transfer and delivery system 1, the material melting system 2, the chain ingot system 3, the demoulding system 4, the collection system 5, and the control system 6.

[0044] In the ingot production line 100 according to the present disclosure, the design of the transfer and delivery system 1, the material melting system 2, the chain ingot system 3, the demoulding system 4, the collection system 5, and the control system 6 can reduce labor costs and eliminate safety hazards of operators.

[0045] In the ingot production line 100 according to the present disclosure, by setting the single ingot mold 32 of the chain ingot system 3, the use of the large material tray and the operation of crushing the large ingot mentioned in the background technology can be avoided, which will reduce the process steps and improve production efficiency.

[0046] In one example, refer to Figure 2The transfer and delivery system 1 includes a screw conveyor 11, an electric hoist frame 12, an electric hoist 13, and a forklift 14. The electric hoist frame 12 is set up, and the projection of the trajectory of the electric hoist frame 12 in the up and down directions covers the position of the screw conveyor 11. The electric hoist 13 is set on the electric hoist frame 12 and can move on the electric hoist frame 12. The forklift 14 is used to transfer the material ton bag 200 to the bottom of the electric hoist 13 and lift it by the electric hoist 13. The electric hoist 13 is used to lift the lifted material ton bag 200 along the electric hoist frame 12 into the screw conveyor 11. The screw conveyor 11 is used to receive the material ton bag 200 lifted by the electric hoist 13, break the ton bag of the material ton bag 200, and deliver the material in the ton bag to the material melting system 2 through screw conveying. The automatic feeding of the transfer and delivery system 1 is realized by the screw conveyor 11, the electric hoist frame 12, the electric hoist 13, and the forklift 14, thereby avoiding the risk of scalding and burning of personnel in the background technology.

[0047] Specifically, Figure 2 As shown, the screw conveyor 11 has a hopper 111, a sharp knife (not shown), and a bolt conveying rod 112. The hopper 111 is used to receive the material ton bag 200 lifted by the electric hoist 13; the sharp knife is arranged in the hopper 111, and the sharp knife is used to break the ton bag of the material ton bag 200; the receiving end of the bolt conveying rod 112 is located below the hopper 111, and the output end faces the material melting system 2.

[0048] In one example, if Figure 2 As shown, the transfer delivery system 1 also includes a moving mechanism 15, which is used to move the screw conveyor 11 toward / away from the material melting system 2. Through the design of the moving mechanism 15, the large span between the position where the screw conveyor 11 receives the ton bag 200 and the material melting system 2 can be adapted.

[0049] Specifically, Figure 2 As shown, the moving mechanism 15 includes a light rail 151 and a hydraulic cylinder (not shown), the hydraulic cylinder is arranged on the light rail 151 and connected to the screw conveyor 11; the screw conveyor 11 also has a track wheel 113, and the track wheel 113 is placed on the light rail 151; the hydraulic cylinder is used to drive the hydraulic cylinder to move reciprocatingly toward / away from the material melting system 2 on the light rail 151 via the track wheel 113; a stroke sensor (not shown) is built in the hydraulic cylinder, and the stroke sensor senses the telescopic length of the hydraulic cylinder to control the position of the screw conveyor 11 along the light rail 151. By setting the stroke sensor, the accuracy of the screw conveyor 11 in feeding the material to the material melting system 2 is improved.

[0050] In addition, if Figure 2As shown, the transfer delivery system 1 also includes a platform 16, and the hydraulic cylinder and the light rail 151 are arranged on the platform 16. The platform 16 is, for example, but not limited to, a steel structure. The platform 16 can be provided with components such as doors.

[0051] Reference Figure 2 The material melting system 2 includes a casting furnace 21 and two hydraulic cylinders 22. The casting furnace 21 is provided with a half-type furnace cover 211 and a proximity switch 212. The half-type furnace cover 211 can open and close the furnace mouth 213 of the casting furnace 21. The proximity switch 212 is located at the half-type furnace cover 211, and the proximity switch 212 is used to open and close the half-type furnace cover 211. The screw conveyor 11 is used to put materials into the casting furnace 21 through the furnace mouth 213 when the half-type furnace cover 211 is opened. The casting furnace 21 is used to melt the materials put into the casting furnace 21 to form molten material. The two hydraulic cylinders 22 are respectively installed on the opposite sides of the casting furnace 21 and are movably hinged with the casting furnace 21 to realize the dumping of the casting furnace 21, so that the molten material is dumped through the furnace mouth 213 and supplied to the chain ingot system 3. A stroke sensor (not shown) is built into the hydraulic cylinder 22, and the stroke sensor senses the telescopic length of the hydraulic cylinder to control the tilting angle of the casting furnace 21. By setting the proximity switch 212, the automatic opening and closing of the half-type furnace cover 211 is realized. By configuring the two hydraulic cylinders 22 and pouring out the molten material from the furnace mouth 213, the shortcomings of the discharge valve 214' used in the background technology that is blocked and needs to be cleaned regularly, as well as the risk of scalding and burning of personnel are avoided. In addition, a high-temperature resistant liquid level detector can be installed in the casting furnace 21, and the high-temperature resistant liquid level detector is connected to the screw conveyor 11 in communication to control the rhythm and amount of material released by the screw conveyor 11.

[0052] like Figure 2As shown, in one example, the material melting system 2 also includes a swing arm lifting mixer 23. The swing arm lifting mixer 23 includes a column 231, a swing arm 232 and a stirring paddle 233. The column 231 can be lifted and lowered. The swing arm 232 is connected to the upper end of the column 231 and can swing left and right. The stirring paddle 233 is connected to the swing arm 232, and the stirring paddle 233 is used to enter the furnace opening 213 of the casting furnace 21 with a posture aligned with the furnace opening 213 of the casting furnace 21 under the lifting and lowering of the column 231 and the swing arm 232 to stir the material in the casting furnace 21, and to move out of the furnace opening 213 of the casting furnace 21 before the molten material is poured and move to a position that does not interfere with the pouring of the casting furnace 21 under the lifting and lowering of the column 231 and the swing arm 232. The swing arm lifting stirrer 23 can extend the stirring paddle 233 into the casting furnace 21 when stirring is required, and move the stirring paddle 233 out of the casting furnace 21 and to a position that does not interfere with the tipping of the casting furnace 21 when stirring is not required. On the one hand, the uniformity of the quality of the melt is improved, and on the other hand, the life of the stirring paddle 233 is improved (compared with the stirring paddle method fixed in the casting furnace 21). The lifting of the column 231 is achieved, for example, by a linear lifting motor, a hydraulic cylinder, a cylinder, and a screw transmission mechanism. The left and right swinging of the swing arm 232 can be achieved by a rotary motor.

[0053] like Figure 2 As shown, in one example, the swing arm lifting mixer 23, the casting furnace 21, the hydraulic cylinder 22, the platform 16, the light rail 151, the hydraulic cylinder and the screw conveyor 11 are arranged side by side in two sets. As a result, the productivity and capacity of the ingot production line are improved, which is conducive to large-scale production. In addition, it is not limited to two sets arranged side by side, and more than two sets can be arranged side by side, or multiple sets can be arranged on both sides of the electric hoist frame 12 based on the electric hoist frame 12.

[0054] like Figure 2 As shown, in one example, the chain ingot casting system 3 further includes a frame 33, a heat preservation guide groove 34, and a diverter 35. A plurality of single ingot molds 32 are arranged on the sprocket chain circulating motion mechanism 31 to move under the drive of the sprocket chain circulating motion mechanism 31 and cool as the movement proceeds. The frame 33 is provided with the sprocket chain circulating motion mechanism 31 thereon. The heat preservation guide groove 34 is located on the pouring direction side of the casting furnace 21 and above the sprocket chain circulating motion mechanism 31, and the heat preservation guide groove 34 is used to receive the molten material poured out from the casting furnace 21. The diverter 35 is located at one end of the sprocket chain circulating motion mechanism 31 and is higher than the sprocket chain circulating motion mechanism 31, and the diverter 35 is connected to the heat preservation guide groove 34, and the diverter 35 is used to divert the molten material received by the heat preservation guide groove 34 to the corresponding single ingot mold 32 on the sprocket chain circulating motion mechanism 31 to realize that the molten material is cooled in the single ingot mold 32 to form an ingot. The heat-insulating guide groove 34 has a heat-insulating function.

[0055] Preferably, the diverter 35 is rotatable, and the diverter 35 is configured such that the linear speed of the diverter 35 is the same as the linear speed of the sprocket chain circulating motion mechanism 31 , so that the molten material flows evenly into each single ingot mold 32 of the sprocket chain circulating motion mechanism 31 .

[0056] like Figure 2 As shown, in one example, the demoulding system 4 includes a demoulding hammer 41. The demoulding hammer 41 is located at one end of the cyclic motion of the sprocket chain circulating motion mechanism 31 where the cyclic motion changes downward, and the demoulding hammer 41 is used to strike the ingot in the corresponding single ingot mold 32, so that the ingot in the single ingot mold 32 is disengaged from the single ingot mold 32 and the disengaged ingot is poured out of the single ingot mold 32 when the single ingot mold 32 changes downward along with the cyclic motion of the sprocket chain circulating motion mechanism 31. For example, the striking action of the demoulding hammer 41 is interlocked with the cyclic motion rhythm of the sprocket chain circulating motion mechanism 31, for example, the demoulding hammer 41 is connected to the sprocket of the sprocket chain circulating motion mechanism 31, and the demoulding hammer 41 and the sprocket are configured such that: for every rotation of the sprocket, a corresponding single ingot mold 32 at the sprocket moves to the end where the motion changes downward, and the demoulding hammer 41 rotates synchronously and strikes the ingot in the single ingot mold 32.

[0057] like Figure 2 As shown, in one example, the collection system 5 includes a receiving hopper 51 , which is located below the sprocket chain circulating motion mechanism 31 , and is used to collect the cooled single ingots that fall from the single ingot mold 32 .

[0058] The control system 6 is, for example but not limited to, a PLC workstation.

[0059] The above detailed description is used to describe multiple exemplary embodiments, but this document is not intended to be limited to the explicitly disclosed combinations. Therefore, unless otherwise stated, the various features disclosed herein can be combined together to form multiple additional combinations that are not shown for the sake of simplicity.

Claims

1. An ingot casting production line, characterized in that: It comprises a transfer and delivery system (1), a material melting system (2), a chain ingot casting system (3), a demoulding system (4), a collection system (5), and a control system (6); The transfer and delivery system (1) is used to transfer the material ton bag (200), break the ton bag of the material ton bag (200), and deliver the material in the ton bag to the material melting system (2); The material melting system (2) is used to receive the material delivered by the transfer delivery system (1), melt the received material to form a molten material, and supply the molten material to the chain ingot casting system (3); The chain ingot casting system (3) comprises a sprocket chain circulating motion mechanism (31) and a plurality of single ingot molds (32). The chain ingot casting system (3) is used to receive the molten material supplied by the material melting system (2) in the corresponding single ingot molds (32) on the sprocket chain circulating motion mechanism (31), and to cool the molten material in the single ingot molds (32) to form single ingots. The demoulding system (4) is arranged downstream of the chain ingot casting system (3), and is used to remove the single ingot formed by the chain ingot casting system (3) and cooled in the single ingot mold (32) transmitted by the sprocket chain circulating motion mechanism (31) and drop the single ingot out of the corresponding single ingot mold (32); A collecting system (5) is located downstream of the chain ingot casting system (3) and adjacent to the demoulding system (4) to collect the cooled single ingots falling from the single ingot mold (32); The control system (6) is communicatively connected to the transport and delivery system (1), the material melting system (2), the chain ingot casting system (3) and the demoulding system (4) and controls the operation of the transport and delivery system (1), the material melting system (2), the chain ingot casting system (3) and the demoulding system (4).

2. The ingot casting production line according to claim 1, characterized in that: The transfer and delivery system (1) comprises a screw conveyor (11), an electric hoist frame (12), an electric hoist (13), and a forklift (14); The electric hoist frame (12) is set up, and the projection of the track of the electric hoist frame (12) in the up and down directions covers the position of the screw conveyor (11); The electric hoist (13) is arranged on the electric hoist frame (12) and is capable of moving on the electric hoist frame (12); The forklift (14) is used to transfer the material bag (200) to the bottom of the electric hoist (13) and lift it up by the electric hoist (13); The electric hoist (13) is used to lift the lifted material bag (200) along the electric hoist frame (12) into the screw conveyor (11); The screw conveyor (11) is used to receive the material ton bag (200) lifted by the electric hoist (13), break the ton bag of the material ton bag (200), and deliver the material in the ton bag to the material melting system (2) through screw conveyor.

3. The ingot casting production line according to claim 2, characterized in that: The screw conveyor (11) comprises a hopper (111), a sharp knife, and a bolt conveying rod (112); The hopper (111) is used to receive the material ton bag (200) hoisted by the electric hoist (13); A sharp knife is arranged in the hopper (111), and is used to break the ton bag of the material ton bag (200); The receiving end of the bolt conveying rod (112) is located below the hopper (111), and the output end faces the material melting system (2).

4. The ingot casting production line according to claim 2, characterized in that: The transfer and delivery system (1) further comprises a moving mechanism (15), wherein the moving mechanism (15) is used to move the screw conveyor (11) toward or away from the material melting system (2); The moving mechanism (15) includes a light rail (151) and a hydraulic cylinder. The hydraulic cylinder is arranged on the light rail (151) and connected to the screw conveyor (11); The screw conveyor (11) also has a track wheel (113), and the track wheel (113) is placed on the light rail (151); The hydraulic cylinder is used to drive the hydraulic cylinder to move reciprocatingly on the light rail (151) toward / away from the material melting system (2) via the track wheel (113); A stroke sensor is built into the hydraulic cylinder, and the stroke sensor senses the telescopic length of the hydraulic cylinder to control the position of the screw conveyor (11) along the light rail (151).

5. The ingot casting production line according to claim 2, characterized in that: The material melting system (2) comprises a casting furnace (21) and two hydraulic cylinders (22); The casting furnace (21) is provided with a half-type furnace cover (211) and a proximity switch (212), and the half-type furnace cover (211) can open and close a furnace opening (213) of the casting furnace (21); The proximity switch (212) is located at the half-type furnace cover (211), and the proximity switch (212) is used to open and close the half-type furnace cover (211); The screw conveyor (11) is used to put materials into the casting furnace (21) through the furnace opening (213) when the half-type furnace cover (211) is opened; The casting furnace (21) is used to melt the material put into the casting furnace (21) to form a molten material; Two hydraulic cylinders (22) are respectively installed on opposite sides of the casting furnace (21) and are movably hinged to the casting furnace (21) to realize the tipping of the casting furnace (21), so that the molten material is tipped out through the furnace opening (213) and supplied to the chain ingot casting system (3); A stroke sensor is built into the hydraulic cylinder (22), and the stroke sensor senses the telescopic length of the hydraulic cylinder to control the tilting angle of the casting furnace (21).

6. The ingot casting production line according to claim 5, characterized in that: The material melting system (2) also includes a swing arm lifting type mixer (23); The swing arm lifting type mixer (23) comprises a column (231), a swing arm (232) and a stirring paddle (233). The column (231) can be raised and lowered; The swing arm (232) is connected to the upper end of the column (231) and can swing left and right; The stirring paddle (233) is connected to the swing arm (232). The stirring paddle (233) is used to enter the furnace opening (213) of the casting furnace (21) in a posture aligned with the furnace opening (213) of the casting furnace (21) under the lifting of the column (231) and the driving of the swing arm (232) to stir the materials in the casting furnace (21), and to move out of the furnace opening (213) of the casting furnace (21) before the molten material is poured, and to move to a position that does not interfere with the pouring of the casting furnace (21) under the lifting of the column (231) and the driving of the swing arm (232).

7. The ingot casting production line according to claim 5, characterized in that: A high temperature resistant liquid level detector is arranged in the casting furnace (21), and the high temperature resistant liquid level detector is connected to the screw conveyor (11) for communication so as to control the rhythm and amount of materials put into the screw conveyor (11).

8. The ingot casting production line according to claim 5, characterized in that: The chain ingot casting system (3) also includes a frame (33), a heat-insulating flow guide trough (34), and a flow divider (35); A plurality of single-ingot molds (32) are arranged on the sprocket chain circulating motion mechanism (31) so as to move under the drive of the sprocket chain circulating motion mechanism (31) and cool as they move; The frame (33) is provided with a sprocket chain circulating motion mechanism (31); The heat-insulating guide groove (34) is located on the pouring direction side of the casting furnace (21) and above the sprocket chain circulating motion mechanism (31), and the heat-insulating guide groove (34) is used to receive the molten material poured out from the casting furnace (21); The diverter (35) is located at one end of the sprocket chain circulating motion mechanism (31) and is higher than the sprocket chain circulating motion mechanism (31). The diverter (35) is connected to the heat-insulating guide groove (34). The diverter (35) is used to divert the molten material received by the heat-insulating guide groove (34) to the corresponding single ingot mold (32) on the sprocket chain circulating motion mechanism (31) so as to realize the cooling of the molten material in the single ingot mold (32) to form an ingot.

9. The ingot casting production line according to claim 8, characterized in that: The flow divider (35) is rotatable, and the flow divider (35) is configured so that the linear speed of the flow divider (35) is the same as the linear speed of the sprocket chain circulating motion mechanism (31).

10. The ingot casting production line according to claim 1, characterized in that: The demoulding system (4) comprises a demoulding hammer (41); The demoulding hammer (41) is located at one end of the cyclic motion of the sprocket chain cyclic motion mechanism (31) where the cyclic motion changes downward, and the demoulding hammer (41) is used to strike the ingot in the corresponding single ingot mold (32) so that the ingot in the single ingot mold (32) is disengaged from the single ingot mold (32) and the disengaged ingot is poured out of the single ingot mold (32) when the single ingot mold (32) changes direction with the cyclic motion of the sprocket chain cyclic motion mechanism (31) where the cyclic motion changes downward; The demoulding hammer (41) is connected to the sprocket of the sprocket chain circulating motion mechanism (31), and the demoulding hammer (41) and the sprocket are configured such that: each time the sprocket rotates one circle, a corresponding single ingot mold (32) at the sprocket moves to the end where the movement changes direction downward, and the demoulding hammer (41) rotates synchronously and strikes the ingot in the single ingot mold (32).

Citation Information

Cited By

  • Full-automatic pouring method for anode carbon block

    CN120619343A