Multi-layer pressing device for casting pot

By designing a multi-layer pressing device for casting pots, using compression springs, lift plates, suction cups and hydraulic systems, the problems of Mars splashing and multi-layer pressing difficulties in the existing technology are solved, and safe and fast pressing of pots and tools are achieved With multi-layer pressing, it improves the quality of the pot.

CN222176608UActive Publication Date: 2024-12-17ZHEJIANG HONGHAI DAILY NECESSITIES CO LTD
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Patent Information

Application Number
CN202420281154.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-06
Publication Date
2024-12-17
Estimated Expiration
2034-02-06

AI Technical Summary

Technical Problem

The existing casting pot processing equipment lacks protective devices, which leads to a high risk of splash damage and is unable to facilitate multi-layer pressing, resulting in a decrease in the quality of the pot.

Method used

A multi-layer pressing device for casting pots is designed, including equipment box, positioning rod, compression spring, lifting plate, suction cup, return spring, push plate, water tank and hydraulic system, through these components, safe pressing of the cookware is achieved. , rapid cooling and multi-layer pressing.

Benefits of technology

Effectively prevent Martian splashing, simplify the pressing process of pots, ensure the mold fixation, realize rapid cooling and multi-layer pressing of pots, significantly save working time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting pot processing, and discloses a casting pot multi-layer pressing device which comprises an equipment box body, a positioning rod is inserted in the equipment box body, and the surface of the positioning rod is sleeved with a compression spring, a lifting plate, a supporting plate and a suction cup. The device is reasonable in structure, and through the compression spring and the lifting plate, the effects that cookware can be conveniently descended into an equipment box body to be pressed, and when materials need to be filled into a pot mold, the surface of the equipment box body can be conveniently filled with the materials are achieved; according to the in-plant pot mold pressing device, the problems that workers are scalded due to the fact that sparks splash out during pressing and the workers cannot conveniently press filling materials in an in-plant pot mold are solved, the mold can be fixed and pressed conveniently through a suction cup, the problem that pressing fails due to the fact that the mold deviates during pressing is solved, and the pressing efficiency of the in-plant pot mold is improved. And through a reset spring and a push plate, the effect that sparks splashed during pressing can be blocked in the equipment box body is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting pot processing, in particular to a casting pot multi-layer pressing device. Background Art

[0002] Cast aluminum is a process that pours molten aluminum into a mold and cools it to form aluminum parts of the desired shape. The aluminum used in cast aluminum is called cast aluminum alloy, so aluminum can be added to the pot during production to make an aluminum pot, and the pot needs to be pressed in multiple layers to improve the quality of the pot.

[0003] A pot processing device is disclosed in the Chinese utility model patent application disclosure CN212495029U. Although the utility model proposes a pot processing device that has the functions of grooving and trimming through the cooperation between the machine base, the grooving mechanism and the trimming mechanism, and can complete the processing of pots in an integrated manner to meet the convenience needs in actual work, this device lacks a protective device for pressing the pots, which can easily cause sparks to splash on the bodies of workers nearby and cause burns to the workers. It also lacks a device that can conveniently press the pots in multiple layers, which can easily cause the quality of the pots to decline due to the inability to press the pots in multiple layers. Therefore, we propose a new device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a multi-layer pressing device for a casting pot, which solves the problems that the prior device cannot perform protective work when pressing the pot and cannot conveniently perform multi-layer pressing of the pot.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a multi-layer pressing device for a casting pot, comprising an equipment box, a positioning rod is inserted into the interior of the equipment box, a compression spring is sleeved on the surface of the positioning rod, a lifting plate is inserted at one end of the compression spring, a support plate is inserted at the surface of the lifting plate, a suction cup is inserted into the interior of the support plate, a baffle is inserted at the upper surface of the equipment box, a reset spring is inserted at the interior of the equipment box, a push plate is inserted at one end of the reset spring, a partition is inserted at one side of the push plate, a pull rod is inserted at one side of the push plate, a water tank is inserted at one side of the equipment box, a water pump is provided inside the water tank, a hose is inserted at one side of the water pump, and a telescopic box is inserted at the lower surface of the baffle.

[0006] Optionally, there are four compression springs respectively located on the lower surface of the lifting plate, and the lower surface of the equipment box is provided with four legs to support the entire equipment.

[0007] Optionally, a slot is provided on the surface of the partition, and a tank cover is provided on one side of the water tank which can be opened to fill the water inside.

[0008] Optionally, a hydraulic rod is inserted into the interior of the telescopic box, and an air pump is inserted into one side of the hydraulic rod.

[0009] Optionally, a telescopic rod is slidably connected to the interior of the telescopic box, and a lifting air pump is provided inside the telescopic rod.

[0010] Optionally, a lifting hydraulic rod is plugged into one end of the lifting air pump, and a hydraulic plate is plugged into one end of the telescopic rod.

[0011] Optionally, a pressing plate is inserted into the lower surface of the hydraulic plate, and a material inlet channel is inserted into one side of the pressing plate.

[0012] Optionally, a drive slot is provided on one side of the device housing, and a driver is plugged into the drive slot.

[0013] In summary, the technical effects and advantages of the utility model are:

[0014] 1. The utility model has a reasonable structure. Through the compression spring and the lifting plate, the cookware can be conveniently lowered to the inside of the equipment box for pressing. When the inside of the pot mold needs to be filled with materials, it can be conveniently filled on the surface of the equipment box, thereby avoiding the problem of sparks splashing during pressing and causing scalding of the staff and the inconvenience of the staff in pressing the filling materials inside the pot mold in the factory. Through the suction cup, the mold can be fixed and pressed, and the problem of pressing failure caused by mold deviation during pressing can be avoided. Through the reset spring and the push plate, the sparks splashed during pressing can be blocked inside the equipment box, and the problem of sparks splashing on the body of the staff and causing scalding of the staff can be avoided. Through the pull rod, the support plate can be conveniently raised after the pot is pressed, and the problem of the pressing plate being unable to rise after the pressing is completed can be avoided.

[0015] 2. In the utility model, the water pump and the hose can be used to quickly cool down the cookware after the first pressing so that the lower layer of the cookware can be pressed immediately, thus avoiding the problem of inconvenience in the next pressing due to the excessively high temperature of the cookware after pressing. The air pump and the hydraulic rod can be used to conveniently drive the pressing plate to rise and fall to press the cookware, thus avoiding the problem of the staff manually adjusting the pressing plate to press the cookware. The lifting air pump and the lifting hydraulic rod can be used to conveniently press the bottom of the cookware when pressing the surface of the cookware, thus avoiding the problem of having to lift the pressing plate twice to press the bottom and the pot arm of the cookware at the same time.

[0016] 3. In the utility model, through the material feeding channel, after the pressing plate presses the support plate into the interior of the equipment box, the pot bottom pressing material can be poured into the interior to accurately press the pot bottom, avoiding the problem of not being able to press the pot arm and the pot bottom at the same time. Through the telescopic rod, the effect of convenient multi-layer pressing of the pot is achieved, avoiding the problem of not being able to quickly press the pot with multiple layers, and greatly saving the working time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the planar structure of the partition of the utility model;

[0019] Figure 3 This is a schematic diagram of the explosion structure of the support plate of the utility model;

[0020] Figure 4 This is a schematic diagram of the explosion structure of the water tank of the utility model;

[0021] Figure 5 It is a schematic diagram of the explosion structure of the pressed plate of the utility model.

[0022] In the figure: 1. Equipment box; 2. Positioning rod; 3. Compression spring; 4. Lifting plate; 5. Support plate; 6. Suction cup; 7. Baffle; 8. Return spring; 9. Push plate; 10. Partition; 11. Pull rod; 12. Water tank; 13. Water pump; 14. Hose; 15. Telescopic box; 16. Hydraulic rod; 17. Air pump; 18. Telescopic rod; 19. Lifting air pump; 20. Lifting hydraulic rod; 21. Hydraulic plate; 22. Pressing plate; 23. Feed channel; 24. Driver. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example: Reference Figure 1-Figure 5A multi-layer pressing device for a casting pot is shown, comprising an equipment box 1, a positioning rod 2 is inserted inside the equipment box 1, a compression spring 3 is sleeved on the surface of the positioning rod 2, a lifting plate 4 is inserted at one end of the compression spring 3, a support plate 5 is inserted at the surface of the lifting plate 4, a suction cup 6 is inserted inside the support plate 5, a baffle 7 is inserted on the upper surface of the equipment box 1, a reset spring 8 is inserted inside the equipment box 1, a push plate 9 is inserted at one end of the reset spring 8, a partition 10 is inserted on one side of the push plate 9, a pull rod 11 is inserted on one side of the push plate 9, a water tank 12 is inserted on one side of the equipment box 1, a water pump 13 is provided inside the water tank 12, a hose 14 is inserted on one side of the water pump 13, and a telescopic box 15 is inserted on the lower surface of the baffle 7.

[0025] As a preferred implementation in this embodiment, Figures 1 to 4As shown, a positioning rod 2 is inserted into the interior of the equipment box 1, a compression spring 3 is sleeved on the surface of the positioning rod 2, a lifting plate 4 is inserted at one end of the compression spring 3, a support plate 5 is inserted at the surface of the lifting plate 4, a suction cup 6 is inserted inside the support plate 5, a baffle 7 is inserted at the upper surface of the equipment box 1, a return spring 8 is inserted into the interior of the equipment box 1, a push plate 9 is inserted at one end of the return spring 8, a partition 10 is inserted at one side of the push plate 9, a pull rod 11 is inserted at one side of the push plate 9, a water tank 12 is inserted at one side of the equipment box 1, a water pump 13 is arranged inside the water tank 12, a hose 14 is inserted at one side of the water pump 13, and four compression springs 3 are respectively located at the lower end of the lifting plate 4 and the lower end of the lifting plate 4. The surface of the equipment box body 1 is provided with four legs on the lower surface to support the whole equipment, a card slot is provided on the surface of the partition 10, and a box cover is provided on one side of the water tank 12 to be opened to fill the water inside. During use, by compressing the spring 3 and the lifting plate 4, the pressing plate 22 can press the support plate 5 into the equipment box body 1 when the pot is pressed, so that the pot can be conveniently lowered into the equipment box body 1 for pressing, and when the pot mold needs to be filled with materials, it can be conveniently filled on the surface of the equipment box body 1, avoiding scalding of the staff due to sparks splashing during pressing and avoiding the inconvenience of the staff in pressing the filling materials inside the pot mold in the factory. The problem is that the bottom of the mold of the on-site pot can be adsorbed on the surface of the support plate 5 through the suction cup 6, so as to achieve the effect of fixing and pressing the mold, and avoid the problem of pressing failure caused by mold deviation during pressing. Through the reset spring 8 and the push plate 9, the partition 10 can be popped out immediately after the support plate 5 is pressed down to block the surface of the equipment box 1, so as to achieve the effect of blocking the sparks splashed during pressing inside the equipment box 1, and avoid the problem of sparks splashing on the body of the staff and causing burns to the staff. Through the pull rod 11, the pull rod 11 can be manually pulled out after the pot is pressed to pull the partition 10 into the equipment box 1 to raise the support plate 5, so as to achieve convenient The support plate 5 is lifted up after the pressing of the cookware is completed, thereby avoiding the problem that the pressing plate 22 cannot be lifted up after the pressing is completed. It is worth noting that two card slots are provided on the surface of the partition 10 to clamp the telescopic rod 18 and the feed channel 23 inside, thereby avoiding the problem that the partition 10 cannot cover the surface of the equipment box 1 after the pressing plate 22 presses down the support plate 5. Through the water pump 13 and the hose 14, the water inside the water tank 12 can be sucked out and sprayed into the mold to the inside of the pressed cookware, thereby achieving the effect of quickly cooling the cookware after the first pressing so that the lower layer of the cookware can be pressed immediately, thereby avoiding the problem of inconvenience in the next pressing due to the excessive temperature of the cookware after pressing.

[0026] like Figure 5As shown, in this embodiment, the lower surface of the baffle 7 is plugged with a telescopic box 15, the interior of the telescopic box 15 is plugged with a hydraulic rod 16, one side of the hydraulic rod 16 is plugged with an air pump 17, the interior of the telescopic box 15 is slidably connected with a telescopic rod 18, the interior of the telescopic rod 18 is provided with a lifting air pump 19, one end of the lifting air pump 19 is plugged with a lifting hydraulic rod 20, one end of the telescopic rod 18 is plugged with a hydraulic plate 21, the lower surface of the hydraulic plate 21 is plugged with a pressing plate 22, one side of the pressing plate 22 is plugged with a feed channel 23, one side of the equipment box 1 is provided with a drive slot, the interior of the drive slot is plugged with a driver 24, this driver 24 is a TB6600 driver, a professional two-phase stepper motor driver, compatible with Arduino and other multiple main controllers, and can realize motor forward and reverse control, rotation angle control and other functions. Although the processing performance of the controller is very powerful, its own output capacity current is very weak. It requires an intermediate bridge to connect the motor and the main control, and at the same time provide sufficient power for the motor. Just like the human brain, the brain tissue itself is very fragile, but it can drive the whole body by giving orders to the muscles. The driver is like human muscles, and is an important part of the movement of the entire system. The TB6600 stepper motor driver adopts H-bridge bipolar constant phase current drive, which can be directly powered by 9~42VDC. It can choose 7-speed subdivision control 1, 2 / A, 2 / B, 4, 8, 16, 32, and 8-speed current control 0.5A, 1A, 1.5A, 2A, 2.5A, 2.8A, 3.0A, 3.5A. It supports up to 4A current output. The signal end is equipped with high-speed photoelectric isolation to prevent signal interference, and supports two signal input methods: common cathode and common anode. For safety reasons, the driver supports offline retention function, which allows users to debug in the power-on state.The built-in temperature protection and overcurrent protection can adapt to more severe working environments. During use, the telescopic rod 18 can be lifted and lowered inside the telescopic box 15 through the air pump 17 and the hydraulic rod 16, so that the pressing plate 22 can be easily driven to rise and fall to press the cookware, avoiding the problem that the staff needs to manually adjust the pressing plate 22 to press the cookware. The lifting air pump 19 and the lifting hydraulic rod 20 can make the lifting hydraulic rod 20 extend from the inside of the telescopic rod 18 into the inside of the pressing plate 22, so that the bottom of the cookware can be pressed when the surface of the cookware is pressed, avoiding the problem that the pressing plate 22 needs to be lifted and lowered twice before the bottom of the cookware and the pot arm can be pressed at the same time. The bottom of the cookware can be pressed together through the inlet channel 23. The pressed material is poured from the inside of the feed channel 23 into the pressing plate 22 for pressing, so that after the pressing plate 22 presses the support plate 5 into the equipment box 1, the pot bottom pressing material can be poured into the inside to accurately press the pot bottom, avoiding the problem of not being able to press the pot arm and the pot bottom at the same time. It is worth noting that a hole corresponding to the feed channel 23 is opened on the surface of the hydraulic plate 21. After the pressing plate 22 enters the equipment box 1, the feed channel 23 will also leak on the surface of the equipment box 1. Through the telescopic rod 18, it can be extended and retracted multiple times to enable the staff to fill different materials inside the cookware, achieving the effect of convenient multi-layer pressing of the cookware, avoiding the problem of not being able to quickly press the cookware in multiple layers, and greatly saving work time.

[0027] How this utility works:

[0028] During use, by compressing the spring 3 and the lifting plate 4, the pressing plate 22 can press the support plate 5 into the equipment box 1 when the cookware is pressed, so that the cookware can be conveniently lowered into the equipment box 1 for pressing, and when the inside of the pot mold needs to be filled with materials, it can be conveniently filled on the surface of the equipment box 1, avoiding the problem of sparks splashing during pressing and causing scalding of the staff and the inconvenience of the staff in pressing the filling materials inside the pot mold in the factory. The bottom of the mold of the on-site pot can be adsorbed on the surface of the support plate 5 through the suction cup 6, achieving the effect of fixing and pressing the mold, avoiding the problem of pressing failure due to mold deviation during pressing. The reset spring 8 and the push plate 9 can immediately pop out the partition 10 to block the surface of the equipment box 1 after the support plate 5 is pressed down, so that the sparks splashed during the pressing can be blocked inside the equipment box 1, avoiding the problem of sparks splashing on the body of the staff and causing burns to the staff. Through the pull rod 11, the pull rod 11 can be manually pulled out after the pot is pressed, and the partition 10 can be pulled into the equipment box 1 to lift the support plate 5, so that the support plate 5 can be conveniently lifted after the pot is pressed, avoiding the problem that the pressing plate 22 cannot be lifted after the pressing is completed. Through the water pump 13 and the hose 14, the water inside the water tank 12 can be sucked out and sprayed into the mold to the inside of the pressed pot. The cookware can be quickly cooled down after the first pressing so that the lower layer of the cookware can be pressed immediately, avoiding the problem of inconvenience in the next pressing due to the excessive temperature of the cookware after pressing. The telescopic rod 18 can be lifted and lowered inside the telescopic box 15 by the air pump 17 and the hydraulic rod 16, so that the pressing plate 22 can be easily driven to rise and fall to press the cookware, avoiding the problem of the staff manually adjusting the pressing plate 22 to press the cookware. The lifting air pump 19 and the lifting hydraulic rod 20 can be made to extend the lifting hydraulic rod 20 from the inside of the telescopic rod 18 into the inside of the pressing plate 22, so that the bottom of the cookware can be easily pressed when the surface of the cookware is pressed. The invention has the following advantages: the first is to press the pot bottom and the pot arm at the same time by pressing the pressing plate 22 twice; the second is to press the pot bottom by pouring the pressing plate 22 into the pressing plate 22 through the material inlet 23; the third is to press the pot bottom by pouring the pressing plate 22 into the pressing plate 22 after the pressing plate 22 presses the support plate 5 into the equipment box 1; the fourth is to press the pot bottom by pouring the pressing plate 22 into the pressing plate 22 for precise pressing of the pot bottom; the fifth is to press the pot arm and the pot bottom at the same time by pouring the pressing plate 22 into the pressing plate 22; the fifth ... bottom by pouring the pressing plate 22 into the pressing plate 22; the fifth is to press the pot bottom by pouring the pressing plate 22 into the pressing plate 22; the fifth is to press the pot bottom by pouring the pressing plate 22 into the pressing plate

[0029] The electrical components mentioned in this article are all connected to the external TB6600 main controller and 220V AC power, and the main controller can be a conventional known device for controlling a computer or the like.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A casting pot multilayer pressing device, comprising a device housing (1), characterized in that: A positioning rod (2) is inserted into the interior of the equipment case (1), a compression spring (3) is sleeved on the surface of the positioning rod (2), a lifting plate (4) is inserted into one end of the compression spring (3), a support plate (5) is inserted into the surface of the lifting plate (4), a suction cup (6) is inserted into the interior of the support plate (5), a baffle (7) is inserted into the upper surface of the equipment case (1), a return spring (8) is inserted into the interior of the equipment case (1), a push plate (9) is inserted into one end of the return spring (8), a partition plate (10) is inserted into one side of the push plate (9), a pull rod (11) is inserted into one side of the push plate (9), a water tank (12) is inserted into one side of the equipment case (1), a water pump (13) is provided inside the water tank (12), a hose (14) is inserted into one side of the water pump (13), and a telescopic box (15) is inserted into the lower surface of the baffle (7).

2. A casting pot multilayer pressing device according to claim 1, characterized in that: The number of the compression springs (3) is four and they are respectively located on the lower surface of the lifting plate (4); the lower surface of the equipment box (1) is provided with four legs for supporting the entire equipment.

3. A casting pot multilayer pressing device according to claim 1, characterized in that: A slot is provided on the surface of the partition (10), and a lid is provided on one side of the water tank (12) so as to be opened to fill the water inside.

4. A casting pot multilayer pressing device according to claim 1, characterized in that: A hydraulic rod (16) is inserted into the interior of the telescopic box (15), and an air pump (17) is inserted into one side of the hydraulic rod (16).

5. The casting pot multilayer pressing device according to claim 1, characterized in that: A telescopic rod (18) is slidably connected to the interior of the telescopic box (15), and a lifting air pump (19) is provided inside the telescopic rod (18).

6. A casting pot multilayer pressing device according to claim 5, characterized in that: A lifting hydraulic rod (20) is inserted into one end of the lifting air pump (19), and a hydraulic plate (21) is inserted into one end of the telescopic rod (18).

7. A casting pot multilayer pressing device according to claim 6, characterized in that: A pressing plate (22) is inserted into the lower surface of the hydraulic plate (21), and a material inlet channel (23) is inserted into one side of the pressing plate (22).

8. The casting pot multilayer pressing device according to claim 1, characterized in that: A drive slot is provided on one side of the device box (1), and a driver (24) is inserted into the drive slot.

Citation Information

Patent Citations

  • Pot processing device

    CN212495029U