Flattening mechanism of aluminum plate shearing and conveying device
By introducing a purge mechanism and deviation correction assembly into the aluminum sheet shear conveying device, the problems of impurities on the surface of the aluminum sheet and unstable conveying direction are solved, and more efficient leveling and stable conveying are achieved, thereby reducing labor costs.
Patent Information
- Application Number
- CN202420997763.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing aluminum sheet shear conveying devices lack devices to clean particles and impurities, which leads to possible dents being pressed out during the leveling process, and the stability of the aluminum sheet conveying direction cannot be ensured, which increases the amount of manual labor.
An aluminum sheet shear conveying device including a transmission mechanism, a leveling roller mechanism, a bias correction component and a purge mechanism is designed. The surface impurities are removed through the purge mechanism, and the bias correction component is guided to the transmission direction of the aluminum plate, and realized through the leveling roller mechanism. Leveling and stable conveying of aluminum plates.
It effectively avoids the impact of impurities on the leveling effect of aluminum plates, reduces the labor cost of manually correcting the conveying direction, and improves the conveying stability and leveling effect of aluminum plates.
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Figure CN222176686U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plate processing, and in particular relates to a leveling mechanism of an aluminum plate shearing and conveying device. Background Art
[0002] Aluminum plate refers to a rectangular plate made by rolling aluminum ingots. When the aluminum plate is produced, the surface of the aluminum plate will be uneven, making it very inconvenient to use the aluminum plate. In this way, the aluminum plate needs to be leveled by a leveling mechanism.
[0003] The Chinese utility model patent with publication number CN209206114U, a flattening machine for aluminum plate, including a frame and a roller assembly, characterized in that: a rear support plate is fixedly arranged at one end of the frame, and a front support plate is arranged at the other end of the frame; the front support plate is slidably connected to the frame, and longitudinal roller slideways for adjusting the processing distance of the roller assembly are arranged on the front support plate and the rear support plate. The utility model has strong practicality and is easy to promote.
[0004] However, the above device has the following technical problems when actually used:
[0005] 1. When the aluminum plate is unrolled and transported through the above-mentioned device, a large number of fine granular impurities will adhere to the surface of the aluminum plate. The above-mentioned device lacks a device for cleaning these granular impurities, which results in that when the aluminum plate is leveled, the pressure of the leveling roller will cause the impurities to press dents on the aluminum plate, thus affecting the leveling effect.
[0006] Second, in addition, the aluminum plate cannot ensure the stability of its conveying direction when unwinding. At the same time, the above-mentioned device also lacks a correction device for the aluminum plate during the conveying process, which makes it impossible to ensure the stability of the aluminum plate conveying. Manual observation is required to ensure that the aluminum plate is stably conveyed in the preset direction to avoid problems such as deviation and dislocation of the aluminum plate, which greatly increases the workload of manual labor. Utility Model Content
[0007] The utility model provides a leveling mechanism for an aluminum plate shearing and conveying device, aiming to solve the problem mentioned in the background technology that when the aluminum plate is unrolled, a large amount of fine granular impurities will adhere to the surface of the aluminum plate, and the device lacks a cleaning mechanism, so the granular impurities cannot be cleaned, and pits may be pressed on the aluminum plate during subsequent use, affecting its use. At the same time, the device also lacks a correction device for the aluminum plate, and the stability of the conveying direction of the aluminum plate cannot be guaranteed, and manual correction will consume more labor costs.
[0008] The utility model is implemented as follows: a leveling mechanism of an aluminum plate shearing and conveying device comprises: a shearing machine, which has: a frame, a transmission mechanism is connected to the frame, and a shearing mechanism is arranged on one side of the transmission mechanism, the transmission mechanism transmits the aluminum plate to be processed, and the transmission mechanism is used to transmit the aluminum plate to the shearing mechanism, and a mounting frame is also arranged on the frame corresponding to the transmission mechanism, a leveling roller mechanism is arranged in the mounting frame, and a correction component is movably connected to the leveling roller mechanism, and the transmission direction of the aluminum plate in the leveling roller mechanism is corrected by the correction component, and a blowing mechanism is movably connected to the mounting frame On the side away from the shearing mechanism, it is used to blow away the particulate impurities adhered to the aluminum plate; in this scheme, the device transports the aluminum plate to the shearing mechanism through the transmission mechanism, and the aluminum plate is flattened by the leveling roller mechanism when being transmitted on the transmission mechanism, wherein a blowing mechanism is arranged on the side of the mounting frame away from the shearing mechanism, and the air blown by the blowing mechanism is blown onto the surface of the aluminum plate to blow away the fine particulate impurities adhered to and remaining on the surface of the aluminum plate, thereby preventing subsequent impurities from entering the leveling roller mechanism and affecting the leveling effect of the aluminum plate, and at the same time, the deflection assembly arranged can increase the blowing range of the air, so that the particulate impurities can be separated from the aluminum plate faster.
[0009] In addition, by setting up a correction component, the conveying direction of the aluminum plate can be guided to prevent the aluminum plate from deviating from the original conveying direction during the leveling process. At the same time, the correction component can also reduce the workload required for frequent manual observation and adjustment, greatly reducing the labor cost required by manual labor.
[0010] Preferably, a leveling cavity is provided in the mounting frame, and the leveling roller mechanism is movably connected in the leveling cavity, and the leveling roller mechanism comprises: a plurality of upper leveling rollers horizontally spaced along the length of the leveling cavity, both ends of each of the upper leveling rollers are rotatably connected to the inner walls on both sides of the leveling cavity, and a plurality of lower leveling rollers are also arranged in parallel below the upper leveling rollers, both ends of each of the lower leveling rollers are rotatably connected to the inner walls on both sides of the leveling cavity, the plurality of upper leveling rollers and the plurality of lower leveling rollers are cross-staggered, and the deviation correction component is provided in each of the upper leveling rollers; in this scheme, the upper leveling rollers and the lower leveling rollers are cross-staggered, so that a wavy aluminum plate passing channel is formed between the upper leveling rollers and the lower leveling rollers, and the aluminum plate is subjected to rolling and stretching by multiple rollers when passing through the channel, thereby realizing leveling processing.
[0011] Preferably, the correction component includes: an active cavity opened in both ends of the upper smoothing roller, and a plurality of strip-shaped grooves connecting the active cavity are opened at equal angles on the outer wall of the upper smoothing roller, and a sliding plate is slidably connected in each of the strip-shaped grooves, and a movable block is also provided in the active cavity, and one end of the plurality of sliding plates is fixedly connected to the outer wall of the movable block, and a flexible pad is sleeved on the outer side of the end portion of the upper smoothing roller on each side, which is fixedly connected to the side wall of the plurality of sliding plates on the corresponding side close to the middle of the upper smoothing roller; in this scheme, when it is necessary to correct the deviation of the aluminum plate, two movable blocks are slid toward each other in the active cavity according to the actual width of the aluminum plate, and the movable blocks drive the plurality of sliding plates to move synchronously under the guidance of the corresponding strip-shaped grooves, and the sliding plates drive the flexible pads on both sides to respectively fit on the two side edges of the aluminum plate, and the extrusion of the flexible pads on both sides is used to realize the guidance and limitation of the moving direction of the aluminum plate.
[0012] Preferably, a threaded rod is also provided in the movable cavity, one end of which is rotatably connected to the inner wall of the movable cavity, and the other end extends to the outside of the upper leveling roller and is fixedly connected to a turning handle, and the movable block is threadedly connected to the threaded section of the threaded rod through a threaded hole opened on its side wall; in this scheme, the threaded rod can be provided to achieve precise control of the moving distance of the movable block, ensuring that the flexible pads on both sides are accurately fitted on the two side edges of the aluminum plate, while also avoiding extrusion and deformation of the aluminum plate caused by the sliding block or excessive movement. In addition, the rotation control of the threaded rod can also reduce the workload of manually sliding the sliding plate, thereby reducing the labor cost of manual labor.
[0013] Preferably, the purge mechanism includes: a diverter box and an air pump fixedly mounted on the mounting frame, the diverter box being connected to the air outlet of the air pump through a plurality of air supply pipes, two mounting blocks being symmetrically fixedly mounted on the side wall of the mounting frame, a first rotating shaft being rotatably connected between the two mounting blocks, a plurality of mounting seats being equidistantly mounted on the first rotating shaft along its length, a nozzle being fixedly mounted in each of the mounting seats, and the nozzle being connected to the diverter box through a connecting pipe; in this scheme, the air pump working room will deliver compressed air into the diverter box through the air supply pipe, the diverter box will rectify the compressed air and deliver it into the corresponding nozzle through a plurality of connecting pipes, and then the compressed air will be ejected through the nozzle, the compressed air will be blown onto the surface of the aluminum plate conveyed on the transmission mechanism, and the particulate impurities remaining on the surface will be blown away, so as to prevent the particulate impurities from affecting the subsequent leveling effect of the aluminum plate.
[0014] Preferably, a deflection assembly for controlling the swing of the nozzle is also provided, which comprises: a second rotating shaft rotatably connected to the two mounting blocks and parallel to the first rotating shaft, a driving motor is fixedly connected to the mounting block on one side, and an output end thereof is fixedly connected to the second rotating shaft, a driven gear is fixedly connected to the outer side of the first rotating shaft, and a driving gear meshing with the driven gear is fixedly connected to the outer wall of the second rotating shaft; in this scheme, the rotation of the second rotating shaft is controlled by the output end of the driving motor, and the second rotating shaft transfers the rotational kinetic energy to the first rotating shaft by the meshing of the driving gear and the driven gear, and the first rotating shaft controls the synchronous deflection of the mounting seat, thereby changing the direction of the compressed air ejected from the nozzle to increase the blowing range and achieve the cleaning of as many particulate impurities as possible.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the leveling mechanism of the aluminum plate shearing and conveying device of the utility model:
[0016] 1. A purge mechanism is provided on the side of the mounting frame away from the shearing mechanism. The air blown out by the purge mechanism is blown onto the surface of the aluminum plate to remove the fine particles of impurities adhering to and remaining on it, thereby preventing subsequent impurities from entering the leveling roller mechanism and affecting the leveling effect of the aluminum plate. At the same time, the deflection assembly provided can increase the blowing range of the air, so that the particle impurities can be separated from the aluminum plate faster.
[0017] 2. By setting up the correction component, the conveying direction of the aluminum plate can be guided to prevent the aluminum plate from deviating from the original conveying direction during the leveling process. At the same time, the correction component can also reduce the workload required for frequent manual observation and correction, greatly reducing the labor cost required by manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a partial structural schematic diagram of the shearing machine in the utility model;
[0019] Figure 2 It is a side view of the mounting frame in the utility model (the purge mechanism is not shown);
[0020] Figure 3 It is a schematic diagram of the deviation correction component in the utility model;
[0021] Figure 4 It is a schematic diagram of the purge assembly in the utility model;
[0022] In the figure:
[0023] 1. Frame; 11. Transmission mechanism; 12. Mounting frame;
[0024] 2. Leveling roller mechanism; 21. Upper leveling roller; 22. Lower leveling roller;
[0025] 3. deviation-correcting assembly; 31. movable cavity; 32. strip groove; 33. sliding plate; 34. movable block; 35. flexible pad; 36. threaded rod; 37. turning handle;
[0026] 4. Purge mechanism; 41. Diverter box; 42. Air pump; 43. Air supply pipe; 44. Mounting block; 45. First rotating shaft; 451. Mounting seat; 46. Nozzle; 47. Connecting pipe; 48. Deflection assembly; 481. Second rotating shaft; 482. Driving motor; 483. Driven gear; 484. Driving gear. DETAILED DESCRIPTION
[0027] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0028] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0029] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] See also Figure 1-4The utility model provides a technical solution: a leveling mechanism of an aluminum plate shearing and conveying device, comprising: a shearing machine, which has: a frame 1, a transmission mechanism 11 is transmission-connected to the frame 1, and a shearing mechanism is arranged on one side of the transmission mechanism 11, the transmission mechanism 11 transmits an aluminum plate to be processed, and the transmission mechanism is used to transmit the aluminum plate to the shearing mechanism, and a mounting frame 12 is also arranged on the frame 1 corresponding to the transmission mechanism 11, a leveling roller mechanism 2 is arranged in the mounting frame 12, and a correction component 3 is movably connected to the leveling roller mechanism 2, and the correction component 3 is used to correct the transmission direction of the aluminum plate in the leveling roller mechanism 2, and a purge mechanism 4, which is movably connected to the mounting frame 12 and is located on a side away from the shearing mechanism, and is used to purge particulate impurities adhering to the aluminum plate.
[0033] Furthermore, a leveling cavity is provided in the mounting frame 12, and a leveling roller mechanism 2 is movably connected in the leveling cavity, and the leveling roller mechanism 2 comprises: a plurality of upper leveling rollers 21 horizontally spaced along the length of the leveling cavity, both ends of each upper leveling roller 21 are rotatably connected to the inner walls on both sides of the leveling cavity, and a plurality of lower leveling rollers 22 are arranged in parallel below the upper leveling rollers 21, both ends of each lower leveling roller 22 are rotatably connected to the inner walls on both sides of the leveling cavity, the plurality of upper leveling rollers 21 and the plurality of lower leveling rollers 22 are cross-staggered and distributed, and a deviation correction component 3 is provided in each upper leveling roller 21.
[0034] Specifically, in this device, a correction component 3 is provided on each upper leveling roller 21. In other schemes, the correction component 3 can also be provided on the lower leveling roller 22. The staff can freely rotate and customize it according to actual processing requirements, and no excessive elaboration and limitation are made in this scheme.
[0035] Furthermore, the deviation correction component 3 includes: an active cavity 31 opened in both ends of the upper leveling roller 21, and a plurality of strip grooves 32 connecting the active cavity 31 are opened at equal angles on the outer wall of the upper leveling roller 21, and a sliding plate 33 is slidably connected in each strip groove 32, and a movable block 34 is also arranged in the active cavity 31, and one end of the plurality of sliding plates 33 is fixedly connected to the outer wall of the movable block 34, and a flexible pad 35 is sleeved on the outer side of the end of each side of the upper leveling roller 21, which is fixedly connected to the side wall of the plurality of sliding plates 33 on the corresponding side close to the middle part of the upper leveling roller 21.
[0036] Specifically, the flexible pad 35 can be made of rubber material. The protection of the rubber material can avoid hard contact between the side of the aluminum plate and the sliding plate 33, thereby avoiding wear on the side of the aluminum plate.
[0037] Furthermore, a threaded rod 36 is provided in the movable cavity 31, one end of which is rotatably connected to the inner wall of the movable cavity 31, and the other end extends to the outside of the upper leveling roller 21 and is fixedly connected to a handle 37. The movable block 34 is threadedly connected to the threaded section of the threaded rod 36 through a threaded hole opened on its side wall.
[0038] Furthermore, the purge mechanism 4 includes: a diverter box 41 and an air pump 42 fixedly mounted on the mounting frame 12, the diverter box 41 is connected to the air outlet of the air pump 42 through multiple air supply pipes 43, and two mounting blocks 44 are symmetrically fixedly mounted on the side wall of the mounting frame 12, a first rotating shaft 45 is rotatably connected between the two mounting blocks 44, and multiple mounting seats 451 are installed on the first rotating shaft 45 at equal intervals along its length, and a nozzle 46 is fixedly installed in each mounting seat 451, and the nozzle 46 is connected to the diverter box 41 through a connecting pipe 47.
[0039] Specifically, in order to ensure that the nozzle 46 can be connected to the diverter box 41 through the connecting pipe 47 without being detached when it is rotated to any angle, the connecting pipe 47 can be a rubber hose or a telescopic hose. Since the rubber hose and the telescopic hose have a certain elasticity and can be deformed and bent and their lengths can be appropriately extended, it can be ensured that after the nozzle 46 is rotated to any position, it can be stably connected to the diverter box 41 to avoid problems such as compressed air leakage.
[0040] Furthermore, a deflection assembly 48 for controlling the swing of the nozzle 46 is provided, which comprises: a second rotating shaft 481 rotatably connected to the two mounting blocks 44 and parallel to the first rotating shaft 45; a driving motor 482 is fixedly connected to one side of the mounting block 44, and its output end is fixedly connected to the second rotating shaft 481; a driven gear 483 is fixedly connected to the outer side of the first rotating shaft 45; and a driving gear 484 meshingly connected to the driven gear 483 is fixedly connected to the outer wall of the second rotating shaft 481.
[0041] Specifically, in order to accurately control the rotation angle of the first rotating shaft 45 , the driving gear 484 may be a half gear, and the rotation angle of the driven gear 483 is controlled by the half gear, thereby accurately controlling the spraying angle of the nozzle 46 .
[0042] The working principle and use process of this utility model:
[0043] The aluminum plate to be processed is placed on the transmission mechanism 11, and the aluminum plate is transported to the shearing mechanism via the transmission mechanism 11;
[0044] When the aluminum plate passes through the front end of the mounting frame 12, the air pump 42 delivers the compressed air to the diverter box 41 through the air delivery pipe 43. The diverter box 41 then rectifies the compressed air and delivers it to the positions of multiple nozzles 46 through the connecting pipe 47. The compressed air is sprayed onto the surface of the aluminum plate by the nozzles 46, thereby blowing away the particulate impurities remaining on the aluminum plate.
[0045] Then, the handle 37 is manually turned to control the rotation of the threaded rod 36, and the threaded rod 36 drives the movable block 34 to move in the movable cavity 31. The two movable blocks 34 at both ends of the upper leveling roller 21 move toward each other, thereby driving the multiple sliding plates 33 on both sides to move synchronously under the guidance and limitation of the corresponding strip grooves 32. The sliding plates 33 drive the flexible pads 35 to fit on the side of the aluminum plate, and the flexible pads 35 on both sides are used to protect the two ends of the aluminum plate. At the same time, the transmission direction of the aluminum plate is limited, and the aluminum plate is driven to be transmitted in the specified direction, thereby realizing deviation correction and directional transportation.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A leveling mechanism for an aluminum plate shearing and conveying device, characterized in that: include: A shearing machine having: A frame (1), the frame (1) being transmission-connected with a transmission mechanism (11), and a shearing mechanism being arranged on one side of the transmission mechanism (11), the transmission mechanism (11) transmitting an aluminum plate to be processed, and being used to transmit the aluminum plate to the shearing mechanism; A mounting frame (12) is also provided on the frame (1) corresponding to the transmission mechanism (11), a leveling roller mechanism (2) is provided in the mounting frame (12), and a deviation correction component (3) is movably connected to the leveling roller mechanism (2), and the deviation correction component (3) is used to correct the transmission direction of the aluminum plate in the leveling roller mechanism (2); And, a blowing mechanism (4) is movably connected to the mounting frame (12) and is located on a side away from the shearing mechanism, and is used to blow away particulate impurities adhering to the aluminum plate.
2. The leveling mechanism of the aluminum plate shearing and conveying device according to claim 1, characterized in that: A flattening cavity is provided in the mounting frame (12), and the flattening roller mechanism (2) is movably connected in the flattening cavity. The flattening roller mechanism (2) comprises: A plurality of upper leveling rollers (21) are arranged horizontally at intervals along the length of the leveling chamber, and both ends of each of the upper leveling rollers (21) are rotatably connected to the inner walls on both sides of the leveling chamber. A plurality of lower leveling rollers (22) are also arranged in parallel below the upper leveling rollers (21), and both ends of each of the lower leveling rollers (22) are rotatably connected to the inner walls on both sides of the leveling chamber; The plurality of upper leveling rollers (21) and the plurality of lower leveling rollers (22) are distributed in a cross-staggered manner, and the deviation correction component (3) is arranged in each of the upper leveling rollers (21).
3. The leveling mechanism of the aluminum plate shearing and conveying device according to claim 2, characterized in that: The deviation correction component (3) comprises: Active cavities (31) are provided at both ends of the upper leveling roller (21), and a plurality of strip-shaped grooves (32) connected to the active cavities (31) are provided at equal angles on the outer wall of the upper leveling roller (21), and a sliding plate (33) is slidably connected to each of the strip-shaped grooves (32); A movable block (34) is also provided in the movable cavity (31), and one end of each of the plurality of sliding plates (33) is fixedly connected to the outer wall of the movable block (34); A flexible pad (35) is sleeved on the outer side of the end of each upper leveling roller (21), which is fixedly connected to the side wall of the plurality of sliding plates (33) on the corresponding side close to the middle of the upper leveling roller (21).
4. The leveling mechanism of the aluminum plate shearing and conveying device according to claim 3, characterized in that: A threaded rod (36) is also provided in the movable cavity (31), one end of which is rotatably connected to the inner wall of the movable cavity (31), and the other end of which extends to the outside of the upper leveling roller (21) and is fixedly connected to a turning handle (37); The movable block (34) is threadedly connected to the threaded section of the threaded rod (36) via a threaded hole provided on its side wall.
5. The leveling mechanism of the aluminum plate shearing and conveying device according to claim 1, characterized in that: The purge mechanism (4) comprises: A flow diversion box (41) and an air pump (42) are fixedly mounted on the mounting frame (12), wherein the flow diversion box (41) is connected to an air outlet of the air pump (42) via a plurality of air supply pipes (43); Two mounting blocks (44) are symmetrically fixedly mounted on the side wall of the mounting frame (12); a first rotating shaft (45) is rotatably connected between the two mounting blocks (44); a plurality of mounting seats (451) are mounted on the first rotating shaft (45) at equal intervals along its length; a nozzle (46) is fixedly mounted in each mounting seat (451); and the nozzle (46) is connected to the diverter box (41) via a connecting pipe (47).
6. The leveling mechanism of the aluminum plate shearing and conveying device according to claim 5, characterized in that: A deflection assembly (48) for controlling the swing of the nozzle (46) is also provided, and comprises: A second rotating shaft (481) is rotatably connected to the two mounting blocks (44) in parallel with the first rotating shaft (45); a driving motor (482) is fixedly connected to one mounting block (44), and an output end of the driving motor (482) is fixedly connected to the second rotating shaft (481); A driven gear (483) is fixedly connected to the outer side of the first rotating shaft (45), and a driving gear (484) meshingly connected to the driven gear (483) is fixedly connected to the outer wall of the second rotating shaft (481).
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