Grinding device for bellmouth of nodular cast iron pipe

Through the combined structure of hydraulic and electric drive, the height adjustment and full-process grinding of the ductile iron pipe port grinding device are realized, solving the problem that can only adapt to fixed-length pipes in the prior art, and improving grinding efficiency and flexibility.

CN222177033UActive Publication Date: 2024-12-17SHANXI DATONG CASTING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420339837.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2024-12-17
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The existing ductile iron pipe port grinding devices can only adapt to fixed pipe lengths and cannot adapt to pipes of diverse lengths, resulting in insufficiency of polishing.

Method used

A ductile iron pipe port grinding device is designed, using a combined structure of hydraulic telescopic frame, drive motor, coiling frame, limit slide rod, steel cable, mounting disc, electric rotary seat, pneumatic telescopic arm and grinding wheel. Hydraulic and electric drives enable height adjustment of the beam and mounting plate to ensure full polishing of the pipe.

Benefits of technology

It realizes efficient grinding of diversified length pipes, improves grinding efficiency and flexibility, and can adapt to pipeline processing needs of different lengths.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222177033U_ABST
    Figure CN222177033U_ABST
Patent Text Reader

Abstract

The utility model provides a nodular cast iron pipe bellmouth polishing device, which relates to the technical field of nodular cast iron pipes and comprises a bearing assembly and a lower clamping assembly, the lower clamping assembly assembled by bolts is arranged on the top side of the bearing assembly, and lifting polishing mechanisms assembled by bolts are arranged above two ends of the bearing assembly. The lower clamping assembly comprises a first base, a sleeving rod, a hydraulic oil cylinder, a telescopic strip, a clamping plate and a limiting strip. The hydraulic telescopic frame arranged on the top side of the second base is mainly used for outputting power to drive the output end to operate, so that the upper connecting base is matched with the upper cross beam to reach a proper height; through joint allocation of a cross beam, a driving motor, a winding frame, a limiting sliding rod, a steel cable, a carrying disc, an electric rotating seat, a swinging arm, a pneumatic telescopic arm, a rotating column and a grinding wheel, the effect of grinding a clamped and fixed pipeline in the whole process is achieved, and the effect of adapting to pipelines of various lengths is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron pipes, in particular to a ductile iron pipe socket grinding device. Background Art

[0002] The essence of cast iron steel pipe is ductile iron pipe. It is called this because ductile iron pipe has the nature of iron and the performance of steel. The graphite in ductile iron pipe exists in spherical form. Generally, the size of graphite is 6-7. The quality requires that the spheroidization level of cast iron pipe is controlled at level 1-3, and the spheroidization rate is ≥80%. Therefore, the mechanical properties of the material itself are greatly improved. It has the nature of iron and the performance of steel. The metallographic structure of ductile iron pipe after annealing is ferrite plus a small amount of pearlite, and the mechanical properties are good, so it is also called cast iron steel pipe. Characteristics: It has the nature of iron, the performance of steel, excellent corrosion resistance, good ductility, and easy installation. It is mainly used for water supply and gas transmission in municipal industrial and mining enterprises.

[0003] When the existing socket grinding device is in use, such as application number CN202210743901.4, it relates to a rotary grinding device for the socket of a ductile iron pipe, including a movable frame, a rotary grinding structure and a fixed structure, wherein the rotary grinding structure is located above the movable frame, and the rotary grinding structure includes a lead screw, a support seat, a fixed seat and a grinding roller, lead screws are rotatably arranged on both sides of the top of the movable frame, and a slider is rotatably sleeved on the outer peripheral thread of the lead screw, and a support seat is rotatably arranged between the two sliders; however, in the above-mentioned technology, only cast iron pipes of relatively fixed length can be polished by a fixed length, therefore, the utility model proposes a socket grinding device for a ductile iron pipe to solve the problems existing in the prior art. Summary of the invention

[0004] In view of the above problems, the utility model proposes a ductile iron pipe socket grinding device, which mainly utilizes the output power of the hydraulic telescopic frame arranged on the top side of the second base to drive the output end to operate, so that the upper base cooperates with the upper beam to reach a suitable height, and through the joint allocation of the beam, drive motor, winding frame, limit slide bar, steel cable, carrying plate, electric rotating seat, swing arm, pneumatic telescopic arm, rotating column and grinding wheel, the pipe fixed by clamping can be polished throughout the process to ensure that it can adapt to pipes of diverse lengths.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a ductile iron pipe socket grinding device, comprising a bearing assembly and a lower clamping assembly, the top side of the bearing assembly is provided with a lower clamping assembly assembled with bolts, and the upper ends of the bearing assembly are provided with a lifting and grinding mechanism assembled with bolts;

[0006] The lower clamping assembly includes a first base, a sleeve rod, a hydraulic cylinder, a telescopic strip, a clamping plate and a limit strip. The first base is arranged above the inner side of the base plate, and a sleeve rod is arranged on the top side of the first base. The inner side of the sleeve rod is arranged with a telescopic strip connected to the output end of the hydraulic cylinder, and the inner side of the telescopic strip is arranged with a clamping plate, and limit strips are arranged at both ends of the inner side of the clamping plate.

[0007] A further improvement is that the sleeve rod and the clamping plate are both double-layer structures.

[0008] A further improvement is that the bearing assembly includes a base plate, an assembly disk, a fixing frame and a truncated cone drain seat, the top side of the base plate is connected to the fixing frame via assembly disk bolts, and the top side of the fixing frame is provided with a truncated cone drain seat.

[0009] Further improvement: the lifting and grinding mechanism includes a second base, a hydraulic telescopic frame, an upper base, a crossbeam, a driving motor, a winding frame, a limiting slide bar, a steel cable, a carrying plate, an electric rotating base, a swing arm, a pneumatic telescopic arm, a rotating column and a grinding wheel. The second base is arranged above both ends of the base plate, and a hydraulic telescopic frame is arranged above the second base, and the output end of the hydraulic telescopic frame is connected to the upper base, and a crossbeam is arranged on the top side of the upper base.

[0010] As a further improvement, a winding frame connected to the output end of the driving motor is provided on the inner side of the crossbeam, and a steel cable carrying a limit sliding rod is wound around the winding frame, and a carrying plate is provided below the steel cable.

[0011] A further improvement is that an electric rotating seat is provided on the bottom side of the carrying plate, and a swing arm for mounting a pneumatic telescopic arm is provided below the electric rotating seat, a rotating column is provided below one end of the pneumatic telescopic arm, and a grinding wheel is provided at the output end of the rotating column.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the output power of the hydraulic telescopic frame arranged on the top side of the second base to drive the output end to operate, so that the upper base cooperates with the upper beam to reach a suitable height, and through the joint allocation of the beam, drive motor, winding frame, limit slide bar, steel cable, carrying plate, electric rotating seat, swing arm, pneumatic telescopic arm, rotating column and grinding wheel, the pipe fixed by clamping can be fully polished to ensure the effect of adapting to pipes of diverse lengths. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the lifting and grinding mechanism of the utility model.

[0017] Wherein: 1. bearing assembly; 101. base plate; 102. assembly plate; 103. fixing frame; 104. round table seat; 2. lower clamping assembly; 201. first base; 202. sleeve rod; 203. hydraulic cylinder; 204. telescopic strip; 205. clamping plate; 206. limit strip; 3. lifting and grinding mechanism; 301. second base; 302. hydraulic telescopic frame; 303. upper base; 304. crossbeam; 305. driving motor; 306. winding frame; 307. limit slide bar; 308. steel cable; 309. carrying plate; 3010. electric rotating seat; 3011. swing arm; 3012. pneumatic telescopic arm; 3013. rotating column; 3014. grinding wheel. DETAILED DESCRIPTION

[0018] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0019] according to Figure 1-3 As shown, this embodiment proposes a ductile iron pipe socket grinding device, comprising a bearing assembly 1 and a lower clamping assembly 2, the top side of the bearing assembly 1 is provided with a lower clamping assembly 2 assembled with bolts, and the upper ends of the bearing assembly 1 are provided with a lifting and grinding mechanism 3 assembled with bolts;

[0020] The lower clamping assembly 2 includes a first base 201, a sleeve rod 202, a hydraulic cylinder 203, a telescopic bar 204, a clamping plate 205 and a limit bar 206. The first base 201 is arranged above the inner side of the base plate 101, and the sleeve rod 202 is arranged on the top side of the first base 201. The inner side of the sleeve rod 202 is provided with a telescopic bar 204 connected to the output end of the hydraulic cylinder 203, and the inner side of the telescopic bar 204 is provided with a clamping plate 205, and limit bars 206 are arranged at both ends of the inner side of the clamping plate 205.

[0021] The sleeve rod 202 and the clamping plate 205 are both double-layer structures.

[0022] In this embodiment, when clamping is required, the hydraulic cylinder 203 on one side of the double-layer structure sleeve rod 202 is used to output power to drive the output end to operate. After the hydraulic cylinder 203 outputs power to drive the telescopic bar 204 to telescope, the clamping plate 205 at one end of the telescopic bar 204 cooperates with the upper limit bar 206 to effectively clamp the product to be clamped.

[0023] The bearing assembly 1 comprises a base plate 101 , an assembly disk 102 , a fixing frame 103 and a truncated cone drain seat 104 . The top side of the base plate 101 is bolted to the fixing frame 103 via the assembly disk 102 , and the top side of the fixing frame 103 is provided with a truncated cone drain seat 104 .

[0024] In this embodiment, when in use, the product to be processed is placed on the top side of the truncated cone drain seat 104 . Since the truncated cone drain seat 104 is a truncated cone drain structure, it is convenient to input waste materials onto the assembly tray 102 below the fixing frame 103 .

[0025] The lifting and grinding mechanism 3 includes a second base 301, a hydraulic telescopic frame 302, an upper base 303, a crossbeam 304, a driving motor 305, a winding frame 306, a limiting slide bar 307, a steel cable 308, a carrying plate 309, an electric rotating base 3010, a swing arm 3011, a pneumatic telescopic arm 3012, a rotating column 3013 and a grinding wheel 3014. The second base 301 is arranged above both ends of the base plate 101, and a hydraulic telescopic frame 302 is arranged above the second base 301, and the output end of the hydraulic telescopic frame 302 is connected to the upper base 303, and a crossbeam 304 is arranged on the top side of the upper base 303.

[0026] In this embodiment, when grinding is required, the hydraulic telescopic frame 302 on the second base 301 is used to output power to drive the output end to operate, and the hydraulic telescopic frame 302 outputs power to drive the beam 304 connected to the base 303 to drop to a suitable height.

[0027] A winding frame 306 connected to the output end of the driving motor 305 is arranged on the inner side of the cross beam 304 , and a steel cable 308 carrying a limit sliding rod 307 is wound around the winding frame 306 , and a carrying plate 309 is arranged below the steel cable 308 .

[0028] In this embodiment, when the beam 304 is lowered to a suitable height, the output power of the output end of the driving motor 305 is used to drive the output end to operate. The output end of the driving motor 305 drives the output transmission of the output end on the beam 304 and then drives the winding rack 306 to operate. After the winding rack 306 operates, the steel cable 308 cooperates with the carrying plate 309 to operate to a suitable height.

[0029] An electric rotating seat 3010 is arranged on the bottom side of the mounting plate 309 , and a swing arm 3011 for mounting a pneumatic telescopic arm 3012 is arranged below the electric rotating seat 3010 , a rotating column 3013 is arranged below one end of the pneumatic telescopic arm 3012 , and a grinding wheel 3014 is arranged at the output end of the rotating column 3013 .

[0030] In this embodiment, when the carrying plate 309 moves to a suitable height, the electric rotating seat 3010 is used to output power to drive the output end to operate, so that the pneumatic telescopic arm 3012 cooperates with the upper swing arm 3011 to adjust to achieve the effect of fixed circular operation. In this way, the output end of the rotating column 3013 drives the grinding wheel 3014 to further grind the product clamped and fixed by the clamping assembly 2 below.

[0031] The working principle of the ductile iron pipe socket grinding device is: when in use, the product to be processed is placed on the top side of the truncated cone drain seat 104. Since the truncated cone drain seat 104 is a truncated cone drain structure, it is convenient to input the waste into the assembly plate 102 below the fixed frame 103. When clamping is required, the hydraulic cylinder 203 on one side of the double-layer structure sleeve rod 202 is used to output power to drive the output end to operate. After the hydraulic cylinder 203 outputs power to drive the telescopic bar 204 to telescope, the clamping plate 205 at one end of the telescopic bar 204 cooperates with the upper limit bar 206 to effectively clamp the product to be clamped. When grinding is required, the hydraulic telescopic frame 302 on the second base 301 is used to output power to drive the output end to operate. The hydraulic telescopic frame 302 outputs power to drive the upper connecting base The beam 304 of the seat 303 is lowered to a suitable height. When the beam 304 is lowered to a suitable height, the output end of the driving motor 305 is used to output power to drive the output end to operate. The output end of the driving motor 305 drives the output transmission of the output end on the beam 304 and drives the winding rack 306 to operate. After the winding rack 306 operates, the steel cable 308 cooperates with the upper carrying plate 309 to operate to a suitable height. When the carrying plate 309 runs to a suitable height, the electric rotating seat 3010 is used to output power to drive the output end to operate, so that the pneumatic telescopic arm 3012 cooperates with the upper swing arm 3011 to adjust to achieve the effect of fixed circular operation, so that the output end of the rotating column 3013 drives the grinding wheel 3014 to further grind the product clamped and fixed by the clamping assembly 2 below.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ductile iron pipe socket grinding device, comprising a bearing assembly (1) and a lower clamping assembly (2), characterized in that: A lower clamping assembly (2) assembled with bolts is arranged on the top side of the bearing assembly (1), and a lifting and grinding mechanism (3) assembled with bolts is arranged above both ends of the bearing assembly (1); The lower clamping assembly (2) comprises a first base (201), a sleeve rod (202), a hydraulic cylinder (203), a telescopic bar (204), a clamping plate (205) and a limit bar (206); the first base (201) is arranged above the inner side of the base plate (101); the sleeve rod (202) is arranged on the top side of the first base (201); the inner side of the sleeve rod (202) is arranged with a telescopic bar (204) connected to the output end of the hydraulic cylinder (203); the inner side of the telescopic bar (204) is arranged with a clamping plate (205); and the inner two ends of the clamping plate (205) are arranged with limit bars (206).

2. A ductile iron pipe socket grinding device according to claim 1, characterized in that: The sleeve rod (202) and the clamping plate (205) both have a double-layer structure.

3. A ductile iron pipe socket grinding device according to claim 1, characterized in that: The bearing assembly (1) comprises a base plate (101), an assembly disk (102), a fixing frame (103) and a truncated cone drain seat (104); the top side of the base plate (101) is bolted to the fixing frame (103) via the assembly disk (102); and the top side of the fixing frame (103) is provided with a truncated cone drain seat (104).

4. A ductile iron pipe socket grinding device according to claim 3, characterized in that: The lifting and grinding mechanism (3) comprises a second base (301), a hydraulic telescopic frame (302), an upper base (303), a crossbeam (304), a driving motor (305), a winding frame (306), a limit slide bar (307), a steel cable (308), a carrying plate (309), an electric rotating base (3010), a swing arm (3011), a pneumatic telescopic arm (3012), a rotating column (3013) and a grinding wheel (3014), wherein the second base (301) is arranged above both ends of the base plate (101), a hydraulic telescopic frame (302) is arranged above the second base (301), and an output end of the hydraulic telescopic frame (302) is connected to the upper base (303), and a crossbeam (304) is arranged on the top side of the upper base (303).

5. A ductile iron pipe socket grinding device according to claim 4, characterized in that: A winding frame (306) connected to the output end of the driving motor (305) is arranged on the inner side of the crossbeam (304), and a steel cable (308) carrying a limit sliding rod (307) is wound around the winding frame (306), and a carrying plate (309) is arranged below the steel cable (308).

6. A ductile iron pipe socket grinding device according to claim 4, characterized in that: An electric rotating seat (3010) is arranged at the bottom side of the carrying plate (309), and a swing arm (3011) for mounting a pneumatic telescopic arm (3012) is arranged below the electric rotating seat (3010), a rotating column (3013) is arranged below one end of the pneumatic telescopic arm (3012), and a grinding wheel (3014) is arranged at the output end of the rotating column (3013).