Intelligent pressing plate
Through the design of intelligent pressure plates, including rotatable pressure blocks, pinching device and automatic detection functions, the existing pressure plates are solved inefficient and safety hazards, and a more efficient and safe compression process is achieved.
Patent Information
- Application Number
- CN202323422705.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-15
AI Technical Summary
The existing press plates require frequent replacement of the chunk during use and lack automatic detection function, which leads to low efficiency and safety hazards. The unreasonable position of the traditional pressing point leads to a time-consuming and laborious compression process, and cannot effectively prevent the mold from falling off.
An intelligent pressure plate is designed, including rotatable pressure blocks, pinching devices, buzzers and indicators, which can automatically detect and flexibly install through guide mechanisms and return springs, and the lever-type structure optimizes the force point, buzzers and indicators. Used to alert and display status.
It improves the compression efficiency and safety, reduces the frequency of replacing the compression block, realizes automatic detection and less force demand, ensures stable compression of the mold, and avoids mold falls off and casualties.
Smart Images
Figure CN222177368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressing plates, in particular to an intelligent pressing plate. Background Art
[0002] The pressing plate is a device that is easily used in the process of mold processing parts. The pressing plate is an auxiliary fixture often used in industrial production such as injection molding, die casting, stamping, rubber and metal processing. Its main function is to stabilize the workpiece during processing, prevent vibration or displacement, and ensure the accuracy and good finish of the mold workpiece. The quality of this mold pressing plate directly affects the product quality of the mold, so it plays a vital role in the mold manufacturing process.
[0003] The prior art also has the following defects during use:
[0004] 1. The pressing plate in the prior art needs to be manually adjusted and installed during the process of pressing the mold. The installation of the pressing plate often requires manual bolt fixation. A pressing block is installed at one end of the pressing plate. If the thickness of the pressing block is not appropriate, the pressing block needs to be replaced to better compact and fix the mold. However, frequent replacement of the pressing block is time-consuming and labor-intensive, resulting in low efficiency. The force application point of the traditional pressing plate is between the force point and the support point, and the force required to be applied is relatively large, making the pressing process time-consuming and labor-intensive.
[0005] 2. In the process of pressing the mold, the pressing plate in the prior art often needs to be checked whether it is pressed tightly. If some pressing plates are not pressed tightly after installation, the mold will fall off, causing damage to the mold and property loss, or even casualties. Therefore, it is necessary to check whether it is pressed tightly, and a detection device is needed.
[0006] In view of this, we propose an intelligent pressing plate to solve the existing problems. Utility Model Content
[0007] The purpose of the utility model is to provide an intelligent pressing plate to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent pressure plate, comprising a fixed block and a pressure block, a fixing bolt is installed at the bottom of the fixed block, a T-shaped block is installed at the bottom of the fixing bolt, a slider is installed at the top of the fixed block, a rotating shaft is installed at the top of the slider, a pressure rod is installed at the top of the rotating shaft, and a pressure block is installed on one side of the pressure rod.
[0009] Preferably, first bolts are installed on both sides of the pressing block, and a guide mechanism is installed outside the first bolts.
[0010] Preferably, a return spring is installed inside the guide mechanism, and a tightening device is installed on one side of the pressure rod.
[0011] Preferably, a butterfly spring device is installed at the bottom of the tightening device.
[0012] Preferably, metal feelers are installed on both sides of the butterfly spring device.
[0013] Preferably, a buzzer is installed on the side of the tightening device close to the slider.
[0014] Preferably, an indicator light is installed on the outer side of the tightening device away from the buzzer.
[0015] Preferably, the pressure rod is an arched structure, and an anti-rotation structure is provided at the connection between the tightening device and the pressure rod.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The utility model adapts to more complex pressing environments by designing a rotatable pressing block. The pressing block can be rotated to adjust the pressing height, so that the pressed parts are more easily compacted, and the pressing device can be prevented from failing to press. The pressing device can achieve a working state close to 90° vertical, avoiding frequent replacement of pressing blocks of different thicknesses, and improving work efficiency. A T-shaped block is installed at the bottom of the fixing bolt, and two installation methods of T-shaped block and fixing bolt can be realized. The installation method is more flexible and more practical.
[0018] 2. The utility model designs a tightening device to detect whether the pressing block is tightened to prevent the situation of not tightening during the pressing process. When the tightening device is not tightened, the buzzer will emit a prompt sound to alert the staff, and the indicator light on the outside will also display the current working status to prompt the staff.
[0019] 3. The utility model designs a lever-type clamping device, using the position of the middle swivel as a support point. The swivel is far from the jacking device and close to the block pressing device, so that a smaller jacking force can be used to obtain a larger clamping force at the block pressing end. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a front view structural schematic diagram of the utility model without T-shaped blocks installed;
[0022] Figure 3 It is a front view structural schematic diagram of the utility model;
[0023] Figure 4It is a schematic diagram of the three-dimensional structure of the utility model.
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the pressure rod of the utility model.
[0025] In the figure: 1. fixing block; 2. fixing bolt; 3. T-shaped block; 4. sliding block; 5. rotating shaft; 6. pressure rod; 7. guiding mechanism; 8. first bolt; 9. pressure block; 10. tightening device; 11. buzzer; 12. butterfly spring device; 13. indicator light; 14. reset spring; 15. anti-rotation structure. DETAILED DESCRIPTION
[0026] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0027] Embodiment 1
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, an intelligent pressure plate proposed by the utility model includes a fixed block 1 and a pressure block 9. A fixing bolt 2 is installed at the bottom of the fixed block 1. The fixing bolt 2 is used to directly fix the intelligent pressure plate next to the part to be pressed on the one hand, and can be used to install a T-shaped block 3 on the other hand. A T-shaped block 3 is installed at the bottom of the fixing bolt 2. The T-shaped block 3 is used to fix the intelligent pressure plate. A slider 4 is installed on the top of the fixed block 1. The slider 4 is used to slide on the fixed block 1 to fix the pressure rod 6. A rotating shaft 5 is installed on the top of the slider 4. The rotating shaft 5 is used to connect the slider 4 and the pressure rod 6 together so that the pressure rod 6 can rotate on the rotating shaft 5. A pressure rod 6 is installed on the top of the rotating shaft 5. The pressure rod 6 is used to play the role of a lever. A pressure block 9 is installed on one side of the pressure rod 6. The pressure block 9 is a rotatable rectangular block.
[0029] Furthermore, first bolts 8 are installed on both sides of the pressure block 9, and the first bolts 8 are used to fix the guide mechanism 7 between the pressure block 9 and the pressure rod 6. The guide mechanism 7 is installed outside the first bolt 8, and the guide mechanism 7 is used to perform a guiding function, and a reset spring 14 is installed inside.
[0030] Furthermore, a return spring 14 is installed inside the guide mechanism 7, and the return spring 14 is used to tighten the pressure block 9 after adjustment. A tightening device 10 is installed on one side of the pressure rod 6, and the tightening device 10 is used to lift one side of the pressure rod 6 so that one side of the pressure block 9 is tightened.
[0031] Furthermore, a butterfly spring device 12 is installed at the bottom of the tightening device 10 , and the butterfly spring device 12 is used to lift up the tightening device 10 .
[0032] Furthermore, metal tentacles are installed on both sides of the butterfly spring device 12. The tightening device 10 is lifted to compress the disc spring, and the compression of the disc spring makes the two metal tentacles conductive. The tightening device 10 is lowered to relax the disc spring, so that the two metal tentacles are disconnected.
[0033] Furthermore, a buzzer 11 is installed on one side of the pressing device 10 close to the slide block 4, and the buzzer 11 is used to make a sound to remind the staff when the pressing block 9 is not pressed tightly.
[0034] Furthermore, an indicator light 13 is installed on the outer side of the tightening device 10 away from the buzzer 11, and the indicator light 13 can display the current working status.
[0035] Furthermore, the pressure rod 6 is an arched structure, which can withstand greater force. An anti-rotation structure 15 is provided at the connection between the tightening device 10 and the pressure rod 6. The tightening device 10 is lifted up by screws. The anti-rotation structure 15 can prevent the tightening device 10 from rotating, so that the tightening device 10 can achieve the tightening function.
[0036] The working principle of the intelligent pressing plate based on the first embodiment is: the T-shaped block 3 is installed and fixed next to the part to be pressed, and the pressing block 9 is pressed to the surface of the part to be pressed. Through the pressing of the pressing device 10, the pressing rod 6 realizes the effect of a lever, and the pressing rod 6 applies pressure to the pressing block 9 around the rotating shaft 5, so that the pressing block 9 presses the part to be pressed.
[0037] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. An intelligent pressing plate, comprising a fixing block (1) and a pressing block (9), characterized in that: A fixing bolt (2) is installed at the bottom of the fixing block (1), a T-shaped block (3) is installed at the bottom of the fixing bolt (2), a sliding block (4) is installed at the top of the fixing block (1), a rotating shaft (5) is installed at the top of the sliding block (4), a pressing rod (6) is installed at the top of the rotating shaft (5), and a pressing block (9) is installed on one side of the pressing rod (6).
2. The intelligent pressing plate according to claim 1, characterized in that: First bolts (8) are installed on both sides of the pressing block (9), and a guide mechanism (7) is installed outside the first bolt (8).
3. The intelligent pressing plate according to claim 2, characterized in that: A return spring (14) is installed inside the guide mechanism (7), and a tightening device (10) is installed on one side of the pressure rod (6).
4. The intelligent pressing plate according to claim 3, characterized in that: A butterfly spring device (12) is installed at the bottom of the tightening device (10).
5. The intelligent pressing plate according to claim 4, characterized in that: Metal feelers are installed on both sides of the butterfly spring device (12).
6. The intelligent pressing plate according to claim 3, characterized in that: A buzzer (11) is installed on one side of the tightening device (10) close to the slider (4).
7. The intelligent pressing plate according to claim 3, characterized in that: An indicator light (13) is installed on the outer side of the tightening device (10) away from the buzzer (11).
8. The intelligent pressing plate according to any one of claims 3 to 7, characterized in that: The pressure rod (6) is an arched structure, and an anti-rotation structure (15) is provided at the connection between the tightening device (10) and the pressure rod (6).