PC off-line offcut recovery equipment

By designing PC line offline edge material recycling equipment in PC film production line, cutting the film with an active rotating shaft and a cutter, and transporting it to the crushing bin through the edge material reel for crushing, the problem of low efficiency of existing equipment is solved. A more efficient side material recycling and crushing process is achieved.

CN222178462UActive Publication Date: 2024-12-17SUZHOU TONGFENGDA NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420778766.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-17
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

In the existing PC film production lines, the edge material recycling equipment is inefficient, and time costs are required to be generated during the transportation of the film from the winding structure to the crusher, which is relatively low in efficiency.

Method used

A PC offline edge material recycling equipment is designed, including a recycling bin, an active rotation shaft, a cutting knife, a separation shaft, a side material reel and a crushing bin. The film is cut through the active rotation shaft, and the edge material is coiled and transported. It is used to crush the pulverizer and rotate and wind it with a motor to drive the edge material reel for rotation and winding, simplifying the transportation process.

Benefits of technology

Improves cutting and crushing efficiency of edge materials, saves transportation time and costs, and simplifies the maintenance and replacement process of equipment through a detachable design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses PC line off-line offcut recycling equipment, which relates to the technical field of PC film production lines and comprises a recycling bin and a PC film, a second driven conveying shaft is transversely and rotatably connected in the recycling bin, and a driving rotating shaft is rotatably connected above the second driven conveying shaft and located in the recycling bin. A plurality of cutters are installed on the surface of the driving rotating shaft, a separating shaft is rotationally connected to the position, located in the recycling bin, of the lower left portion of the second driven conveying shaft, an offcut winding shaft is rotationally connected to the position, located in the recycling bin, of the left side of the separating shaft, and a smashing bin is installed at the position, located outside the recycling bin, of the left side of the offcut winding shaft. According to the utility model, the two conveying rollers in the crushing bin are matched with the rim charge winding shaft for use, and a rim charge film is pulled into the crushing bin for crushing, so that the time cost of transportation is saved to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of PC film production lines, in particular to off-line edge material recovery equipment for PC lines. Background Art

[0002] PC film is the abbreviation of polycarbonate film. It is an amorphous, odorless, non-toxic, highly transparent, colorless or slightly yellow thermoplastic engineering plastic with excellent physical and mechanical properties. It has been widely used in various industries.

[0003] In the process of PC film production, the PC film pressed by the calender needs to be cut by a slitting machine. The cut PC film will produce some scraps that do not meet the specified size. The excess scraps will leave the production line and be recycled. The existing recycling equipment generally rewinds the film through a reel and pulverizes the scraps with a shredder. However, the film needs to be transported from the rewinding structure to the inside of the shredder. The transportation process will incur a certain time cost and is inefficient. Utility Model Content

[0004] The purpose of the utility model is to provide a PC line off-line edge material recovery device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PC line off-line scrap recovery device, comprising a recovery bin and a PC film, wherein the interior of the recovery bin is laterally rotatably connected to a second driven conveying shaft, the upper portion of the second driven conveying shaft is rotatably connected to an active rotating shaft located inside the recovery bin, a plurality of cutters are mounted on the surface of the active rotating shaft, the lower left portion of the second driven conveying shaft is rotatably connected to a separation shaft located inside the recovery bin, the left portion of the separation shaft is rotatably connected to a scrap winding shaft located inside the recovery bin, a crushing bin is mounted on the left portion of the scrap winding shaft located outside the recovery bin, the interior of the crushing bin is rotatably connected to two conveying rollers, and the positions below the two conveying rollers located inside the crushing bin are rotatably connected to two crushing rollers, and the scrap film generated after the PC film is cut passes through the separation shaft and the scrap winding shaft in turn and enters the crushing bin.

[0006] Preferably, a main material winding shaft is rotatably connected to a position located inside the recovery bin above the edge material winding shaft, and the main material film generated after the PC film is cut passes through the second driven conveying shaft and the separation shaft in sequence and is wound up by the main material winding shaft.

[0007] Preferably, two first driven conveying shafts are installed inside the two recovery bins at a position below the right side of the second driven conveying shaft.

[0008] Preferably, two guide ring mechanisms are symmetrically installed on the surface of the edge material winding shaft, a motor protection shell is installed at the outer end of the recovery bin, and the output end of the driving motor inside the motor protection shell passes through the recovery bin and is connected to one end of the edge material winding shaft.

[0009] Preferably, a fixed sleeve and a movable sleeve are respectively installed at both ends of the edge material winding shaft, and two parallel sliders are symmetrically installed on the surfaces of the fixed sleeve and the movable sleeve. The output end of the drive motor is connected to the edge material winding shaft through the fixed sleeve, and one end of the movable sleeve is in contact with the inner wall of the recovery bin.

[0010] Preferably, a conveying channel is provided inside the recovery bin where it is connected to the crushing bin, and two parallel fixing plates are fixedly installed at the right side of the conveying channel located inside the recovery bin, and a guide groove used in conjunction with a slider is provided at the inner end of the fixing plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. This PC line off-line scrap recovery equipment installs an active rotating shaft above the second driven conveying shaft, and the active rotating shaft drives multiple cutters to rotate at high speed. The PC film passes through the second driven conveying shaft, the separation shaft, and the scrap winding shaft in turn. When the PC film passes through the upper surface of the second driven conveying shaft, it will be cut into a specified size by the cutter above the second driven conveying shaft and continue to be conveyed. The excess scrap film will enter the surface of the scrap winding shaft through the separation shaft, and will be transported to the inside of the crushing bin by the scrap winding shaft, and crushed by two crushing rollers. The crushed scrap film fragments will fall through the opening of the crushing bin, and will be pulled into the inside of the crushing bin for crushing by the cooperation of the two conveying rollers and the scrap winding shaft inside the crushing bin, which saves the time cost of transportation to a certain extent.

[0013] 2. This PC line off-line scrap recycling equipment drives the scrap winding shaft to rotate through the driving motor inside the motor protection shell, so as to reel up the scrap film. Since both ends of the fixed sleeve and the movable sleeve are slidably connected with the guide slide groove through the slider, the fixed sleeve and the movable sleeve will not rotate with the scrap winding shaft. When the scrap winding shaft needs to be replaced, it is only necessary to remove the motor protection shell from the outer end of the recycling bin and pull the scrap winding shaft out of the recycling bin through the through hole to replace the scrap winding shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the edge material reel and the fixing plate of the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the motor protection shell and the edge material reel of the utility model.

[0018] In the figure: 1. Recovery bin; 2. First driven conveying shaft; 3. Active rotating shaft; 4. Cutter; 5. Crushing bin; 6. Conveying roller; 7. Second driven conveying shaft; 8. Separation shaft; 9. Main material reeling shaft; 10. Side material reeling shaft; 11. Crushing roller; 12. Conveying channel; 13. Fixed plate; 14. Guide ring mechanism; 15. Guide slide groove; 16. Sliding block; 17. Fixed sleeve; 18. Motor protection shell; 19. Moving sleeve; 20. PC film; 21. Side material film; 22. Main material film. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] like Figures 1 to 4As shown, the PC line off-line edge material recovery equipment of this embodiment includes a recovery bin 1 and a PC film 20. The PC film 20 is a finished film pressed by a plastic device. The interior of the recovery bin 1 is lateral and rotatably connected to a second driven conveying shaft 7. The second driven conveying shaft 7 can rotate under the action of an external force. An active rotating shaft 3 is rotatably connected to the position above the second driven conveying shaft 7 located inside the recovery bin 1. The active rotating shaft 3 is connected to an external driving device. The driving device can select a common servo motor on the market. The active rotating shaft 3 is driven by the driving device to rotate at a high speed. A plurality of cutters 4 are installed on the surface of the active rotating shaft 3. The active rotating shaft 3 drives the plurality of cutters 4 to rotate at a high speed. The spacing between the plurality of cutters 4 can be adjusted according to the size of the PC film 20 to be cut. A separation shaft 8 is rotatably connected to the position of the second driven conveying shaft 7 located inside the recovery bin 1 at the lower left side. The separation shaft 8 is rotatably connected to the position of the separation shaft 8 under the action of an external force. The shredder 5 is provided with a plurality of shredders 16, each of which is provided with a plurality of shredders 17. The shredder 5 is provided with a plurality of shredders 18. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 18. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19. The shredder 5 is provided with a plurality of shredders 19.

[0023] Specifically, a main material winding shaft 9 is rotatably connected to a position above the edge material winding shaft 10 located inside the recovery bin 1. The main material film 22 generated after the PC film 20 is cut passes through the second driven conveying shaft 7 and the separation shaft 8 in sequence and is wound up by the main material winding shaft 9. After being cut by the cutter 4, the main material film 22 that meets the specified size will pass through the separation shaft 8 and be towed and wound up by the main material winding shaft 9. One end of the main material winding shaft 9 is connected to a driving device, and is actively rotated under the drive of the driving device.

[0024] Furthermore, two first driven conveying shafts 2 are installed in the two recovery bins 1 at the lower right side of the second driven conveying shaft 7. Figure 2As shown, the horizontal position and the vertical position of the first driven conveying shaft 2 are inconsistent, and gradually approach the second driven conveying shaft 7. The second driven conveying shaft 7 plays a certain guiding role in the conveying of the PC film 20. Compared with laying the PC film 20 on the second driven conveying shaft 7, the conveying and guiding by the two first driven conveying shafts 2 can avoid the folding of the PC film 20 during the conveying process.

[0025] Furthermore, two guide ring mechanisms 14 are symmetrically installed on the surface of the scrap material winding shaft 10, and a motor protection shell 18 is installed at the outer end of the recovery bin 1. The output end of the driving motor inside the motor protection shell 18 passes through the recovery bin 1 and is connected to one end of the scrap material winding shaft 10. Since the scrap material film 21 is small in size, it is stacked too much on the surface of the scrap material winding shaft 10. When the thickness is thick, it is easy to fall off. The two scrap material films 21 can be pulled from the edge position of the scrap material winding shaft 10 to the center position through two symmetrically installed guide ring mechanisms 14, and the scrap material film 21 can be prevented from stacking on the surface of the scrap material winding shaft 10.

[0026] Furthermore, a fixed sleeve 17 and a movable sleeve 19 are respectively installed at both ends of the edge material winding shaft 10, and two parallel sliders 16 are symmetrically installed on the surfaces of the fixed sleeve 17 and the movable sleeve 19. The output end of the driving motor passes through the fixed sleeve 17 and is connected to the edge material winding shaft 10. One end of the movable sleeve 19 contacts the inner wall of the recycling bin 1. A conveying channel 12 is provided at the connection between the inside of the recycling bin 1 and the crushing bin 5. Two mutually parallel fixed plates 13 are fixedly installed at the position inside the recycling bin 1 on the right side of the conveying channel. A guide slide groove 15 used in conjunction with the slider 16 is provided at the inner end of the fixed plate 13. The edge material winding shaft 10 is driven to rotate by the driving motor inside the motor protection shell 18, thereby The edge material film 21 is rolled up. Since both ends of the fixed sleeve 17 and the movable sleeve 19 are slidably connected to the guide groove 15 through the slider 16, the fixed sleeve 17 and the movable sleeve 19 will not rotate with the edge material winding shaft 10. When the edge material winding shaft 10 needs to be replaced, it is only necessary to remove the motor protection shell 18 from the outer end of the recovery bin 1, and pull the edge material winding shaft 10 out from the inside of the recovery bin 1 through the through hole to replace the edge material winding shaft 10. It should be noted that after the edge material winding shaft 10 is installed into the two fixed plates 13 through the through hole, the motor protection shell 18 is fixed to the outer end of the recovery bin 1 by bolts. At this time, one end of the movable sleeve 19 is in contact with the inner wall of the recovery bin 1.

[0027] The method of using this embodiment is as follows: by installing an active rotating shaft 3 above the second driven conveying shaft 7, the active rotating shaft 3 drives multiple cutters 4 to rotate at high speed, and the PC film 20 passes through the second driven conveying shaft 7, the separation shaft 8, and the edge material winding shaft 10 in sequence. When the PC film 20 passes through the upper surface of the second driven conveying shaft 7, it will be cut into a specified size by the cutter 4 above the second driven conveying shaft 7 and continue to be conveyed. The main material film 22 that meets the specified size will enter the surface of the main material winding shaft 9 through the separation shaft 8 for winding, and the excess edge material film 21 will enter the surface of the edge material winding shaft 10 through the separation shaft 8, and will be transported to the inside of the crushing bin 5 by the edge material winding shaft 10, and will be crushed by two crushing rollers 11. The crushed edge material film 21 fragments will fall through the opening of the crushing bin 5.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A PC line off-line edge material recovery device, comprising a recovery bin (1) and a PC film (20), characterized in that: The recovery bin (1) is laterally rotatably connected to a second driven conveying shaft (7), the second driven conveying shaft (7) is rotatably connected to a position located inside the recovery bin (1) above the second driven conveying shaft (7), a plurality of cutters (4) are mounted on the surface of the active rotating shaft (3), the second driven conveying shaft (7) is rotatably connected to a separation shaft (8) at a position located inside the recovery bin (1) at a lower left side, a scrap material reeling shaft (10) is rotatably connected to a position located inside the recovery bin (1) on the left side of the separation shaft (8), a crushing bin (5) is mounted on a position located outside the recovery bin (1) on the left side of the scrap material reeling shaft (10), the crushing bin (5) is rotatably connected to two conveying rollers (6) inside the crushing bin (5), two crushing rollers (11) are rotatably connected to a position located inside the crushing bin (5) below the two conveying rollers (6), and scrap material films (21) generated after the PC film (20) is cut enter the crushing bin (5) through the separation shaft (8) and the scrap material reeling shaft (10) in turn.

2. The PC line off-line edge material recovery equipment according to claim 1, characterized in that: A main material reel (9) is rotatably connected to a position located above the edge material reel (10) and inside the recovery bin (1). The main material film (22) generated after the PC film (20) is cut passes through the second driven conveying shaft (7) and the separation shaft (8) in sequence and is reeled up by the main material reel (9).

3. The PC line off-line edge material recovery equipment according to claim 1, characterized in that: Two first driven conveying shafts (2) are installed inside the recovery bin (1) at a position below the right side of the second driven conveying shaft (7).

4. The PC line off-line edge material recovery equipment according to claim 1, characterized in that: Two guide ring mechanisms (14) are symmetrically installed on the surface of the edge material reel (10), and a motor protection shell (18) is installed on the outer end of the recovery bin (1). The output end of the drive motor inside the motor protection shell (18) passes through the recovery bin (1) and is connected to one end of the edge material reel (10).

5. The PC line off-line edge material recovery equipment according to claim 4, characterized in that: A fixed sleeve (17) and a movable sleeve (19) are respectively installed at both ends of the edge material reel (10), and two parallel sliders (16) are symmetrically installed on the surfaces of the fixed sleeve (17) and the movable sleeve (19). The output end of the drive motor passes through the fixed sleeve (17) and is connected to the edge material reel (10), and one end of the movable sleeve (19) is in contact with the inner wall of the recovery bin (1).

6. The PC line off-line edge material recovery equipment according to claim 5, characterized in that: A conveying channel (12) is provided inside the recovery bin (1) where it is connected to the crushing bin (5); two mutually parallel fixed plates (13) are fixedly installed at a position inside the recovery bin (1) on the right side of the conveying channel; a guide slot (15) for use with a slider (16) is provided at the inner end of the fixed plate (13).