Black film coating bubble-free compound machine
By introducing universal wheels, sliding mechanisms and flatness detection mechanisms into the composite machine, the problems of press roll size adjustment and black film surface detection are solved, the efficiency and compound quality of the composite machine are improved, the operation steps are simplified and enhanced Practicality.
Patent Information
- Application Number
- CN202420941249.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-05
AI Technical Summary
The existing composite machines with black film-free bubbles cannot adjust the size of the press roller according to the pitch of the black film, which leads to difficulty in operation and cannot further detect the surface of the black film, which reduces the composite quality.
A composite machine including a universal wheel, a sliding mechanism, an electric cylinder, a buffer mechanism, an adjustment mechanism and a flatness detection mechanism are designed. The adjustment of the press roller is achieved through the cooperation of the T-shaped groove, the T-shaped plate and the press roller, and the press roller is used to adjust the press roller. Threaded rods, sliders and flatness sensors detect flatness of the black film surface.
It realizes flexible adjustment of the press roller and black film surface detection, improves the efficiency and compound quality of the composite machine, simplifies the operation steps, avoids bubble miss, and enhances the convenience of subsequent processing.
Smart Images
Figure CN222178695U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of composite machines, and more specifically, particularly relates to a composite machine with a black film and no bubbles. Background Art
[0002] A laminating machine is a machine that bonds two or more layers of materials together with adhesives to give the original materials new functions. Generally speaking, a laminating machine refers to a laminating equipment in home textiles, clothing, furniture, automotive interiors and other related industries. It is mainly used for two-layer or multi-layer laminating production processes of various types of fabrics, leather, films, paper and sponges. It is specifically divided into adhesive laminating and non-adhesive laminating. Adhesive laminating is further divided into water-based adhesive, PU oil adhesive and hot melt adhesive, etc. The non-adhesive laminating process is mostly direct hot pressing bonding between materials or flame combustion laminating. Among them, China Patent No.: CN202122969962.6 involves a A compound machine with black film and no bubbles, comprising a compound machine body, a sliding assembly is provided inside the compound machine body, a rolling device is provided at the bottom of the sliding assembly, an inlet and outlet are provided on both sides of the compound machine body, an air pipe is fixedly connected to the bottom of the compound machine body, a connecting pipe is fixedly connected to the top of the air pipe, and a storage plate is fixedly connected to the left and right ends of the compound machine body; the rolling device comprises a pneumatic cylinder provided at the bottom of the sliding assembly, a buffer plate is fixedly connected to the output shaft of the pneumatic cylinder, and a plurality of rotating rods are slidably connected to the buffer plate. The compound machine with black film and no bubbles can adjust the height of the pressing roller by operating the rolling device provided at the bottom of the sliding assembly, and roll the film-attached material, so that no bubbles are generated during film coating, and the black film can be protected.
[0003] Based on the above, the inventors found the following problems: the above patent has a relatively good effect on the protection of the black film, but the size of the pressing roller cannot be adjusted according to the spacing of the black film. When the spacing of the black film is larger than the size of the pressing roller, it will cause trouble to the staff. At the same time, after the black film is rolled by the laminating machine, its surface cannot be further inspected, which indirectly reduces the laminating quality and is quite inconvenient.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a black film-covered bubble-free compound machine is provided, in order to achieve a purpose with greater practical value. Utility Model Content
[0005] The purpose and effect of the utility model of a black film-covered bubble-free compound machine are achieved by the following specific technical means:
[0006] A black film-coated bubble-free composite machine comprises a universal wheel, a frame is installed on the top of the universal wheel, a frame is fixedly installed on the top of the frame, a sliding mechanism is installed inside the frame, an electric cylinder is installed on the bottom of the sliding mechanism, a buffer mechanism is installed on the bottom of the electric cylinder, a connecting plate is installed on the bottom of the buffer mechanism, an adjusting mechanism is installed on the bottom of the connecting plate, a pressure roller is connected to the adjusting mechanism, a group of mounting frames are fixedly installed on the top of the frame, a flatness detection mechanism is installed inside the mounting frames, and a heating component is provided at the bottom of the frame.
[0007] Furthermore, the sliding mechanism includes a threaded rod 1, a sliding block 3 is installed through the threaded rod 1, and the bottom end of the sliding block 3 is fixedly connected to the electric cylinder.
[0008] Furthermore, a driving motor is connected and installed at one end of the frame, and an output end of the driving motor passes through the frame to the inside to form a transmission connection with a threaded rod.
[0009] Furthermore, the adjustment mechanism includes a group of T-shaped plates, one end of the T-shaped plate is movably connected to the pressure roller through a bolt, and a T-shaped slot is opened inside the connecting plate, and the T-shaped plate matches the T-shaped slot.
[0010] Furthermore, the flatness detection mechanism includes threaded rod 2, slider 1, guide rod and slider 2, slider 1 is installed on threaded rod 2, slider 2 is installed on guide rod, and one end of slider 1 and slider 2 are connected with a movable plate, and the bottom end of the movable plate is installed with a flatness sensor.
[0011] Furthermore, a handle is installed at the top of the mounting frame, and the output end of the handle passes through the mounting frame to the inside to form a transmission connection with the second threaded rod.
[0012] Furthermore, a display screen is connected and installed on an outer wall of one side of the mounting frame, and the display screen is connected to the flatness sensor through electricity.
[0013] Furthermore, a control panel is connected and installed on one side outer wall of the frame.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] Through the coordination between the T-slot, T-plate and pressure roller, the staff can adjust the distance between the T-plates in real time according to the spacing of the black film, and then select the pressure roller of the same size for installation, avoiding the trouble caused to the staff by the mismatch of the spacing between the pressure roller and the black film, which indirectly improves the use efficiency of the compound machine. The operation steps are very simple, which greatly increases the practicality.
[0016] Through the cooperation between threaded rod 2, slider 1, movable plate and flatness sensor, when the black film is discharged through the compounding machine, the staff can drive threaded rod 2 to rotate by the handle according to the height of the black film, and then drive slider 1 and movable plate to move, so as to adjust the height of the flatness sensor in real time, detect the surface of the black film at the same time, and observe through the display screen to avoid some missed bubbles, which indirectly improves the compounding efficiency and brings convenience to subsequent processing or use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a three-dimensional schematic diagram of a black film-covered bubble-free compound machine.
[0018] Figure 2 The utility model is a plane cross-sectional schematic diagram of a black film-covered bubble-free compound machine.
[0019] Figure 3 The utility model is a cross-sectional plan view of the local structure of a black film-covered bubble-free compound machine.
[0020] Figure 4 The utility model is a three-dimensional schematic diagram of the local structure of a black film-covered bubble-free compound machine.
[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0022] 1. Universal wheel; 2. Frame; 3. Mounting frame; 4. Frame; 5. Driving motor; 6. T-plate; 7. Bolt; 8. Pressure roller; 9. Control panel; 10. Handle; 11. Display screen; 12. Threaded rod 1; 13. Slider 3; 14. Electric cylinder; 15. Connecting plate; 16. Heating component; 17. Threaded rod 2; 18. Slider 1; 19. Guide rod; 20. Slider 2; 21. Moving plate; 22. Flatness sensor; 23. T-slot. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Example:
[0027] As attached Figure 1 To Attachment Figure 4 As shown:
[0028] The utility model provides a black film-coated bubble-free composite machine, comprising a universal wheel 1, a frame 2 is installed on the top of the universal wheel 1, a frame 4 is fixedly installed on the top of the frame 2, a sliding mechanism is installed inside the frame 4, an electric cylinder 14 is installed on the bottom end of the sliding mechanism, a buffer mechanism is installed on the bottom end of the electric cylinder 14, a connecting plate 15 is installed on the bottom end of the buffer mechanism, an adjusting mechanism is installed on the bottom end of the connecting plate 15, a pressing roller 8 is connected and installed on the adjusting mechanism, a group of mounting frames 3 are fixedly installed on the top of the frame 2, a flatness detection mechanism is installed inside the mounting frames 3, and a heating component 16 is provided at the bottom end of the frame 2.
[0029] The sliding mechanism includes a threaded rod 12 , a slider 3 13 is installed on the threaded rod 12 , and the bottom end of the slider 3 13 is fixedly connected to the electric cylinder 14 .
[0030] Among them, a driving motor 5 is connected and installed at one end of the frame 4, and the output end of the driving motor 5 passes through the frame 4 to the inside to form a transmission connection with the threaded rod 12.
[0031] Among them, the adjustment mechanism includes a group of T-plates 6, one end of the T-plate 6 is movably connected to the pressure roller 8 by a bolt 7, and a T-slot 23 is opened inside the connecting plate 15, and the T-plate 6 matches the T-slot 23; through the cooperation between the T-slot 23, the T-plate 6 and the pressure roller 8, the staff can adjust the distance between the T-plates 6 in real time according to the spacing of the black film, and then can select the pressure roller 8 of the same size for installation, so as to avoid the inconsistency between the spacing between the pressure roller 8 and the black film to cause trouble to the staff, indirectly improve the use efficiency of the compound machine, and the operation steps are very simple, which greatly increases the practicality.
[0032] Among them, the flatness detection mechanism includes a threaded rod 2 17, a slider 18, a guide rod 19 and a slider 20, the slider 18 is installed through the threaded rod 2 17, the slider 20 is installed through the guide rod 19, and one end of the slider 18 and the slider 2 20 is connected and installed with a movable plate 21, and the bottom end of the movable plate 21 is installed with a flatness sensor 22; through the cooperation between the threaded rod 2 17, the slider 18, the movable plate 21 and the flatness sensor 22, when the black film is discharged through the compound machine, the staff can drive the threaded rod 2 17 to rotate through the handle 10 according to the height of the black film, and then drive the slider 18 and the movable plate 21 to move, so that the height of the flatness sensor 22 can be adjusted in real time, and the surface of the black film can be detected at the same time, and the staff can observe through the display screen 11 to avoid some missed bubbles, which indirectly improves the compounding efficiency and brings convenience to subsequent processing or use.
[0033] A handle 10 is installed at the top of the mounting frame 3 , and the output end of the handle 10 passes through the mounting frame 3 to the inside to form a transmission connection with the threaded rod 17 .
[0034] A display screen 11 is connected and installed on one side outer wall of the mounting frame 3 , and the display screen 11 is connected to the flatness sensor 22 through electricity.
[0035] Wherein, a control panel 9 is connected and installed on one side outer wall of the frame 4 .
[0036] The specific usage and function of this embodiment are as follows:
[0037] Before the utility model is installed and used, the staff needs to check the internal components or structures of the compound machine. After the inspection is correct, the external power supply can be connected for use. First, the staff can move the compound machine to a suitable working position through the universal wheel 1, and then adjust the distance between the T-plates 6 in real time according to the spacing of the black film, and then select the pressure rollers 8 of the same size for installation, so as to avoid the mismatch between the spacing between the pressure rollers 8 and the black film and cause trouble to the staff, which indirectly improves the use efficiency of the compound machine, and the operation steps are very simple, which greatly increases the practicality. Then, the heating component 16 and the electric cylinder 14 are started through the control panel 9, and when the pressure roller 8 and the black film are aligned, the pressure roller 8 and the black film are aligned. After lamination, the driving motor 5 is started to drive the threaded rod 12 to rotate, and the slider 3 13 can drive the pressure roller 8 to protect the black film. At the same time, when the black film is discharged from the composite machine, the staff can drive the threaded rod 2 17 to rotate through the handle 10 according to the height of the black film, and then drive the slider 18 and the movable plate 21 to move, so as to adjust the height of the flatness sensor 22 in real time, and detect the surface of the black film at the same time, and the staff can observe it through the display screen 11 to avoid some missed bubbles, which indirectly improves the composite efficiency and brings convenience to subsequent processing or use. If it needs to be used again, just repeat the above operation.
[0038] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. A black film-coated, bubble-free laminating machine, comprising a universal wheel (1), characterized in that: A frame (2) is installed at the top of the universal wheel (1), a frame (4) is fixedly installed at the top of the frame (2), a sliding mechanism is installed inside the frame (4), an electric cylinder (14) is installed at the bottom of the sliding mechanism, a buffer mechanism is installed at the bottom of the electric cylinder (14), a connecting plate (15) is installed at the bottom of the buffer mechanism, an adjustment mechanism is installed at the bottom of the connecting plate (15), a pressure roller (8) is connected and installed on the adjustment mechanism, a group of mounting frames (3) are fixedly installed at the top of the frame (2), a flatness detection mechanism is installed inside the mounting frames (3), and a heating component (16) is provided at the bottom of the frame (2).
2. A black film-coated, bubble-free compound machine as claimed in claim 1, characterized in that: The sliding mechanism comprises a threaded rod one (12), a sliding block three (13) is installed through the threaded rod one (12), and the bottom end of the sliding block three (13) is fixedly connected to the electric cylinder (14).
3. A black film-coated, bubble-free compound machine as claimed in claim 2, characterized in that: A driving motor (5) is connected and installed at one end of the frame (4), and an output end of the driving motor (5) passes through the frame (4) to the inside to form a transmission connection with a threaded rod (12).
4. A black film-coated, bubble-free compound machine as claimed in claim 1, characterized in that: The adjustment mechanism comprises a group of T-shaped plates (6), one end of the T-shaped plate (6) is movably connected to the pressure roller (8) via a bolt (7), and a T-shaped slot (23) is provided inside the connecting plate (15), and the T-shaped plate (6) matches the T-shaped slot (23).
5. A black film-coated, bubble-free compound machine as claimed in claim 1, characterized in that: The flatness detection mechanism comprises a second threaded rod (17), a first slider (18), a guide rod (19) and a second slider (20), wherein the first slider (18) is installed through the second threaded rod (17), the second slider (20) is installed through the guide rod (19), and a movable plate (21) is connected and installed at one end of the first slider (18) and the second slider (20), and a flatness sensor (22) is installed at the bottom end of the movable plate (21).
6. A black film-coated, bubble-free compound machine as claimed in claim 5, characterized in that: A handle (10) is installed at the top of the mounting frame (3), and the output end of the handle (10) passes through the mounting frame (3) to the inside to form a transmission connection with the second threaded rod (17).
7. A black film-coated, bubble-free compound machine as claimed in claim 5, characterized in that: A display screen (11) is connected and mounted on one side outer wall of the mounting frame (3), and the display screen (11) is connected to a flatness sensor (22) via electricity.
8. A black film-coated, bubble-free compound machine as claimed in claim 1, characterized in that: A control panel (9) is connected and mounted on one side outer wall of the frame (4).