Multi-stage blanking structure
By designing a multi-stage cutting structure during the preparation of sand mixing liquid, and automatically controlling the opening and closing of the guide pipe by using the power mechanism and the transmission mechanism, the problem of manual frequent operation of the gate plate is solved, the operation efficiency and safety are improved, and the operation is achieved. Automatic material delivery.
Patent Information
- Application Number
- CN202420314810.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-20
AI Technical Summary
During the preparation of sand mixing liquid, manual needs to be frequently mounted on the climbing frame to open and close multiple gates to introduce sand to different processes, resulting in low operation efficiency and unsafety.
A multi-stage cutting structure is designed, including a storage tank, a guide tube and a opening and closing mechanism. The opening and closing of the gate is controlled through the power mechanism and the transmission mechanism, and the computer-controlled power mechanism is used to realize the opening and closing of the automatic guide tube. , improves operational efficiency and safety.
It realizes automatic control of sand material transportation, improves operating efficiency, reduces manual operation time, enhances safety guarantees, and simplifies the material distribution process of multiple processes.
Smart Images

Figure CN222180919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fracturing, in particular to a multi-stage material feeding structure. Background Art
[0002] In the preparation of sand-mixing fluid, sand is used as a fracturing proppant. After being processed, the sand is concentrated in a storage tank for standby use. When sand is needed, the sand is transported to the vertical elevator through a feeding mechanism arranged at the bottom of the storage tank, and then flows from the discharge pipe on the vertical elevator to the next process for processing. Since there are many processes using sand, when the sand flows out of the discharge pipe, it is necessary to branch multiple guide pipes on the discharge pipe, and then connect the guide pipes to different processes.
[0003] In order to accurately guide the sand into the corresponding process, a gate is provided on each branch pipe. By manually opening the gate on the branch pipe corresponding to the required process and closing other gates, the sand can be guided into the process. Sometimes, sand is required for multiple processes at the same time, and manual labor is required to climb onto the climbing frame and then open the corresponding gates, which is time-consuming and has low operating efficiency. Utility Model Content
[0004] In order to solve the problems of the prior art, the utility model provides a multi-stage material discharge structure, comprising: a material storage tank, the material inlet of the material storage tank is connected to the material discharge pipe of the vertical hoist, and a plurality of material guide pipes are connected to the side of the material storage tank close to the bottom;
[0005] An opening and closing mechanism, each of the material guide pipes is provided with the opening and closing mechanism, and the opening and closing mechanism is used to control the flow or blocking of the material in the corresponding material guide pipe;
[0006] The gate opening and closing mechanism comprises: a power mechanism, a transmission mechanism and a gate plate;
[0007] The power mechanism is connected to the surface of the material guide tube;
[0008] The output end of the power mechanism is connected to one end of the transmission mechanism, the other end of the transmission mechanism is connected to the back of the gate, and the gate is vertically plugged into the material guide pipe;
[0009] The power mechanism is connected to an external computer. When the power mechanism is started, the transmission mechanism controls the gate to move outward from the inside of the material guide pipe to realize the transportation of materials.
[0010] Furthermore, the material storage tank has a conical structure, and the material guide pipe is arranged close to the bottom of the material storage tank.
[0011] Furthermore, the transmission mechanism comprises: a pulley, a rotating shaft and a rotating wheel;
[0012] The rotating wheel is sleeved on the rotating shaft, and the two ends of the rotating shaft are connected to the surface of the material guide pipe through a mounting plate;
[0013] The rotating wheel is meshed with teeth provided on the back side of the gate plate;
[0014] One end of the rotating shaft is rotatably connected to the mounting plate on the same side, the other end of the rotating shaft passes through the mounting plate on the same side, and the pulley is sleeved on the rotating shaft located outside the mounting plate;
[0015] The power mechanism is located between the installations, the power mechanism is located below the rotating shaft, the output end of the power mechanism is connected to a drive shaft, the drive shaft is arranged through the installation plate on one side, and the drive shaft located outside the installation plate is sleeved with the pulley;
[0016] The pulley on the driving shaft and the pulley on the rotating shaft are connected via a belt;
[0017] A material distribution mechanism is arranged on the side of the material guide pipe, which is used to transport the material in the material guide pipe to other processes.
[0018] Furthermore, the material distribution mechanism comprises: a material distribution pipe, a material distribution gate and a servo motor;
[0019] One end of the material distribution pipe is connected to one side of the material guide pipe;
[0020] A pair of mounting plates are provided on the surface of the material distribution pipe, and slide grooves are provided on the inner side surfaces of the mounting plates, and the two sides of the gate plate are respectively connected to the slide grooves on the same side;
[0021] The material dividing gate is of a right-angle structure, and the output end of the servo motor is connected to a lead screw, which passes through an extension plate in the horizontal direction of the material dividing gate.
[0022] Furthermore, the gate plate is in a T-shaped structure, and the surface of the raised portion of the gate plate is provided with teeth that mesh with the rotating wheel.
[0023] Furthermore, a card slot is provided on the inner side surface of the mounting plate, and two sides of the gate plate are respectively engaged with the card slots on the mounting plate on the same side.
[0024] Furthermore, at least three storage tanks are provided, the angle between adjacent storage tanks is 120 degrees, and the storage tanks are tilted downward, and the tilt angle is 30-45 degrees.
[0025] Beneficial effects of the utility model:
[0026] The provided storage tanks can transport materials to each process accordingly, and the corresponding material guide pipes can be opened or blocked by cooperating with the provided power mechanism and transmission mechanism. The action of the power mechanism can be controlled by a computer, which is more efficient and more reliable for the safety of workers than requiring workers to climb the climbing frame to pull the gate every time. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 It is a three-dimensional schematic diagram of the material feeding structure provided by the utility model;
[0029] Figure 2 It is a front schematic diagram of the material feeding structure provided by the utility model;
[0030] Figure numerals: 1 is a storage tank, 2 is a discharge pipe, 3 is a material guide pipe, 4 is a power mechanism, 5 is a gate, 6 is a pulley, 7 is a rotating shaft, 8 is a rotating wheel, 9 is a belt, 10 is a tooth, 11 is a powder pipe, 12 is a material distribution gate, and 13 is a servo motor. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0032] See also Figure 1 to Figure 2 A multi-stage material discharge structure comprises: a material storage tank 1, the material inlet of the material storage tank 1 is connected to the material discharge pipe 2 of the vertical hoist, and a plurality of material guide pipes 3 are connected to the side of the material storage tank 1 near the bottom;
[0033] An opening and closing mechanism, each of the material guide pipes 3 is provided with the opening and closing mechanism, and the opening and closing mechanism is used to control the flow or blocking of the material in the corresponding material guide pipe 3;
[0034] The gate opening and closing mechanism comprises: a power mechanism 4, a transmission mechanism and a gate plate 5;
[0035] The power mechanism 4 is connected to the surface of the material guide tube 3;
[0036] The output end of the power mechanism 4 is connected to one end of the transmission mechanism, and the other end of the transmission mechanism is connected to the back of the gate plate 5, and the gate plate 5 is vertically inserted into the material guide pipe 3;
[0037] The power mechanism 4 is connected to an external computer. When the power mechanism 4 is started, the transmission mechanism controls the gate plate 5 to move outward from the inside of the material guide pipe 3 to realize the transportation of materials.
[0038] Among them, the main invention point of this application is that the materials output by the vertical elevator are transferred to the storage tank, and then multiple material guide pipes are set on the storage tank, each material guide pipe corresponds to a different process, and the opening and closing of the gate on the material guide pipe is controlled by a power mechanism connected to a computer to drive the transmission mechanism, which is more efficient and convenient than manually controlling multiple gates.
[0039] In some embodiments, the material storage tank 1 has a conical structure, and the material guide pipe 3 is disposed close to the bottom of the material storage tank 1 .
[0040] Among them, the bottom of the storage tank is concave inward and has a conical concave shape. The bottom of the storage tank is set as an inward concave structure mainly to facilitate the accumulation of materials on the side of the storage tank, thereby facilitating material unloading.
[0041] In some embodiments, the transmission mechanism includes: a pulley 6, a rotating shaft 7 and a rotating wheel 8;
[0042] The rotating wheel 8 is sleeved on the rotating shaft 7, and the two ends of the rotating shaft 7 are connected to the surface of the material guide tube 3 through a mounting plate;
[0043] The rotating wheel 8 is meshed with the teeth provided on the back of the gate plate 5;
[0044] One end of the rotating shaft 7 is rotatably connected to the mounting plate on the same side, and the other end of the rotating shaft 7 is arranged through the mounting plate on the same side, and the pulley 6 is sleeved on the rotating shaft 7 located outside the mounting plate;
[0045] The power mechanism 4 is located between the mounting plates, the power mechanism 4 is located below the rotating shaft 7, the output end of the power mechanism 4 is connected to a driving shaft, the driving shaft is arranged through the mounting plate on one side, and the driving shaft located outside the mounting plate is sleeved with the pulley 6;
[0046] The pulley 6 on the driving shaft and the pulley 6 on the rotating shaft 7 are connected by a belt 9;
[0047] A material distribution mechanism is arranged on the side of the material guide pipe, which is used to transport the material in the material guide pipe to other processes.
[0048] Among them, the power mechanism is a servo motor. When the servo motor is started, the driving shaft connected to the servo motor through the coupling rotates, thereby driving the pulley to rotate, and synchronously driving the rotating shaft to rotate, and then realizing the rotation of the impeller. Since the impeller is engaged with the gate plate, the gate plate is driven by the impeller to move perpendicular to the material guide pipe, thereby realizing the transportation or blocking of materials.
[0049] In some embodiments, the material distribution mechanism includes: a material distribution pipe, a material distribution gate and a servo motor;
[0050] One end of the material distribution pipe is connected to one side of the material guide pipe;
[0051] A pair of mounting plates are provided on the surface of the material distribution pipe, and slide grooves are provided on the inner side surfaces of the mounting plates, and the two sides of the gate plate are respectively connected to the slide grooves on the same side;
[0052] The material dividing gate is of a right-angle structure, and the output end of the servo motor is connected to a lead screw, which passes through an extension plate in the horizontal direction of the material dividing gate.
[0053] Among them, the material distribution pipe can be used as a secondary material distribution mechanism, the primary material distribution mechanism is a material guide pipe, and by analogy, the material distribution pipeline can be extended on the material distribution pipe to serve as a tertiary material distribution pipe. The function of the material distribution pipe is to increase the discharge rate and to send the material to different processes.
[0054] In some embodiments, the gate plate 5 is in a T-shaped structure, and the surface of the raised portion of the gate plate 5 is provided with teeth 10 that mesh with the rotating wheel 8 .
[0055] The purpose of setting the gate plate as a T-shaped structure is to facilitate the connection with the impeller, while increasing the strength of the gate plate, thereby improving the deformation resistance.
[0056] In some embodiments, a card slot is provided on the inner side surface of the mounting plate, and two sides of the gate plate 5 are respectively engaged with the card slots on the mounting plate on the same side.
[0057] The function of the card slot is to provide guidance for the movement of the gate plate, so that the movement of the gate plate is smoother.
[0058] In some embodiments, at least three storage tanks 1 are provided, and the angle between adjacent storage tanks 1 is 120 degrees. The storage tanks 1 are tilted downward, and the tilt angle is 30-45 degrees.
[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multi-stage material feeding structure, characterized in that: include: A material storage tank, the material inlet of which is connected to the discharge pipe of the vertical hoist, and a plurality of material guide pipes are connected to the side of the material storage tank near the bottom; An opening and closing mechanism, each of the material guide pipes is provided with the opening and closing mechanism, and the opening and closing mechanism is used to control the flow or blocking of the material in the corresponding material guide pipe; The gate opening and closing mechanism comprises: a power mechanism, a transmission mechanism and a gate plate; The power mechanism is connected to the surface of the material guide tube; The output end of the power mechanism is connected to one end of the transmission mechanism, the other end of the transmission mechanism is connected to the back of the gate, and the gate is vertically plugged into the material guide pipe; The power mechanism is connected to an external computer. When the power mechanism is started, the transmission mechanism controls the gate to move outward from the inside of the material guide pipe to realize the transportation of materials.
2. The multi-stage material discharge structure according to claim 1, characterized in that: The storage tank has a conical structure.
3. The multi-stage material discharge structure according to claim 1, characterized in that: The transmission mechanism comprises: a pulley, a rotating shaft and a rotating wheel; The rotating wheel is sleeved on the rotating shaft, and the two ends of the rotating shaft are connected to the surface of the material guide pipe through a mounting plate; The rotating wheel is meshed with teeth provided on the back side of the gate plate; One end of the rotating shaft is rotatably connected to the mounting plate on the same side, the other end of the rotating shaft passes through the mounting plate on the same side, and the pulley is sleeved on the rotating shaft located outside the mounting plate; The power mechanism is located between the mounting plates, the power mechanism is located below the rotating shaft, the output end of the power mechanism is connected to a driving shaft, the driving shaft is arranged through the mounting plate on one side, and the driving shaft located outside the mounting plate is sleeved with the pulley; The pulley on the driving shaft and the pulley on the rotating shaft are connected via a belt; A material distribution mechanism is arranged on the side of the material guiding pipe.
4. The multi-stage material discharge structure according to claim 3, characterized in that: The material distribution mechanism comprises: a material distribution pipe, a material distribution gate and a servo motor; One end of the material distribution pipe is connected to one side of the material guide pipe; A pair of mounting plates are provided on the surface of the material distribution pipe, and slide grooves are provided on the inner side surfaces of the mounting plates, and both sides of the material distribution gate are respectively connected to the slide grooves on the same side; The material dividing gate is of a right-angle structure, and the output end of the servo motor is connected to a lead screw, which passes through an extension plate in the horizontal direction of the material dividing gate.
5. The multi-stage material discharge structure according to claim 3, characterized in that: The gate plate is in a T-shaped structure, and the surface of the raised portion of the gate plate is provided with teeth that mesh with the rotating wheel.
6. The multi-stage material discharge structure according to claim 3, characterized in that: A clamping groove is arranged on the inner side surface of the mounting plate, and the two sides of the gate plate are respectively clamped with the clamping grooves on the mounting plate on the same side.
7. The multi-stage material discharge structure according to claim 1, characterized in that: At least three material guide pipes are provided, and the angle between adjacent material guide pipes is 120 degrees. The material guide pipes are arranged to be tilted downward, and the tilt angle of the material guide pipes is 30-45 degrees.
