Automatic installation equipment for photovoltaic module

Abstract

The utility model discloses automatic installation equipment for a photovoltaic module. The automatic installation equipment for the photovoltaic module comprises a frame body, a supporting frame and a clamping device, rollers are arranged at the bottom of the frame body, the bearing frame is arranged at the top of the frame body, and the bearing frame is used for bearing a photovoltaic module. The two clamping devices are arranged on the rear side of the bearing frame in a spaced mode, and each clamping device comprises a supporting frame, a driving mechanism arranged at the end of the supporting frame and a clamping plate arranged at the driving end of the driving mechanism. When the frame body moves, the driving mechanism drives the clamping plate to overturn forwards, and the clamping plate clamps the photovoltaic module. Through the arrangement, the situation that the photovoltaic module borne on the equipment topples over in the moving process of the equipment is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, and in particular to an automatic installation device for photovoltaic components. Background Art

[0002] At present, most photovoltaic modules on the market are installed manually. Forklifts or bucket trucks will transport the unpacked photovoltaic modules to the ground at the installation site. The staff will unpack and install them manually, so there is no possibility of photovoltaic modules falling during transportation. However, photovoltaic module installation robots install photovoltaic modules automatically, so they need to tow trailers to place photovoltaic modules and follow the installation robot. When the forklift forks the photovoltaic modules onto the trailer, the packaging needs to be removed, so there is a risk of photovoltaic modules tipping forward during driving.

[0003] Therefore, it is necessary to provide a new photovoltaic module automatic installation device to solve the above problems. Utility Model Content

[0004] The utility model aims to provide an automatic installation device for photovoltaic components, so as to reduce the possibility of photovoltaic components carried on the device tipping over during the movement of the device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A photovoltaic module automated installation device, comprising:

[0007] A frame, wherein a roller is provided at the bottom of the frame;

[0008] A support frame is arranged on the top of the frame, and the support frame is used to carry the photovoltaic components;

[0009] A clamping device, wherein two of the clamping devices are arranged at intervals on the rear side of the support frame, and each of the clamping devices comprises a support frame, a driving mechanism arranged at the end of the support frame, and a clamping plate arranged at the driving end of the driving mechanism;

[0010] When the frame is moving, the driving mechanism drives the clamping plate to flip forward, and the clamping plate clamps the photovoltaic component.

[0011] Furthermore, the clamping device also includes a mounting block, which is arranged on the top of the support frame, and the driving end of the driving mechanism passes through the mounting block and is installed on the mounting plate.

[0012] Furthermore, a rubber pad is provided on one side of the clamping plate, and when the clamping plate clamps the photovoltaic component, the rubber pad abuts against the photovoltaic component.

[0013] Furthermore, the supporting frame includes a main frame and two side frames, the two side frames are relatively arranged on both sides of the main frame along the width direction of the main frame, the two supporting frames are spaced apart at the rear of the main frame, the two side frames are surrounded at the front end of the main frame to form an opening, and the photovoltaic component is placed on the main frame from the opening.

[0014] Furthermore, the main frame forms an angle with a horizontal plane where the frame body is located, and the front portion of the main frame is higher than the rear portion of the main frame.

[0015] Furthermore, the clamping device also includes a reinforcement member, one end of which is connected to the support frame, and the other end of which is connected to the main frame, and the reinforcement member, part of the support frame and part of the main frame form a triangular structure.

[0016] Furthermore, the support frame also includes a blocking frame, which is arranged at the opening and located on the main frame.

[0017] Furthermore, the blocking frame is arranged between the two side frames, and there is a gap between both sides of the blocking frame and the two side frames.

[0018] Furthermore, the two support frames are arranged between the two side frames.

[0019] Furthermore, the photovoltaic component automated installation equipment also includes a robotic arm, which is arranged on the frame. When the clamp releases the clamping of the photovoltaic component and flips to the rear side of the support frame, the robotic arm grabs the photovoltaic component from the opening of the main frame.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The utility model discloses a photovoltaic component automatic installation device, which comprises a frame body, a supporting frame and a clamping device.

[0022] 1. By arranging rollers at the bottom of the frame, and the support frame being arranged at the top of the frame, the support frame is used to carry the photovoltaic modules, so that the photovoltaic module automatic installation equipment can autonomously carry the photovoltaic modules to the installation location, thus reducing the labor cost.

[0023] 2. Two clamping devices are arranged at intervals on the rear side of the support frame, and each clamping device includes a support frame, a driving mechanism arranged at the end of the support frame, and a clamping plate arranged at the driving end of the driving mechanism. By setting up the clamping device, when the frame is moving, the driving mechanism drives the clamping plate to flip forward, and the clamping plate clamps the photovoltaic module. Such a setting can reduce the possibility of the photovoltaic module on the support frame tipping over during the movement of the frame, improve safety, and reduce personnel costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional schematic diagram of the utility model photovoltaic module automatic installation equipment;

[0025] Figure 2 yes Figure 1 A three-dimensional schematic diagram from another angle;

[0026] Figure 3 yes Figure 1 A front view of

[0027] Figure 4 yes Figure 1 A three-dimensional schematic diagram of the first frame, the base, the support frame and the clamping device;

[0028] Figure 5 yes Figure 4 A three-dimensional schematic diagram of part A;

[0029] Figure 6 yes Figure 4 A three-dimensional schematic diagram of the first frame;

[0030] Figure 7 yes Figure 4 Rear view of

[0031] Figure 8 It is a three-dimensional schematic diagram of a clamping plate in the automatic installation device for photovoltaic components of the utility model in a backward flipping state. DETAILED DESCRIPTION

[0032] The exemplary embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. If there are several embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; on the contrary, they are merely examples of devices, products and / or methods that are consistent with some aspects of the present invention and are recorded in the claims of the present invention.

[0033] The terms used in the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the scope of protection of the present invention. The singular forms "a", "said" or "the" used in the specification and claims of the present invention are also intended to include plural forms, unless the context clearly indicates other meanings.

[0034] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, words such as "one" or "an" do not indicate a quantitative limitation, but indicate the existence of at least one. Unless otherwise specified, words such as "front", "rear", "upper", "lower" and similar words appearing in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprise" are an open-ended expression, meaning that the elements appearing before "include" or "comprise" include the elements appearing after "include" or "comprise" and their equivalents, which does not exclude that the elements appearing before "include" or "comprise" may also include other elements. If "several" appears in the present invention, it means two or more.

[0035] Please refer to Figures 1 to 8 The utility model discloses a photovoltaic module automatic installation device 100, which is used to carry a photovoltaic module 200 and automatically transport the photovoltaic module 200 to an installation position.

[0036] Please refer to Figures 1 to 3 The photovoltaic module automated installation equipment 100 includes a frame 1, a support frame 2 and a clamping device 3. A roller 11 is provided at the bottom of the frame 1, and the support frame 2 is arranged on the top of the frame 1, and the support frame 2 is used to carry the photovoltaic module 200. Two clamping devices 3 are arranged at intervals on the rear side of the support frame 2, and each clamping device 3 includes a support frame 31, a driving mechanism 32 arranged at the end of the support frame 31, and a clamping plate 33 arranged at the driving end of the driving mechanism 32. When the frame 1 is moving, the driving mechanism 32 drives the clamping plate 33 to flip forward, and the clamping plate 33 clamps the photovoltaic module 200. When the frame 1 stops moving, the driving mechanism 32 drives the clamping plate 33 to flip backward, and the clamping plate 33 is separated from the photovoltaic module 200. Such a setting can reduce the possibility of the photovoltaic module 200 on the support frame 2 tipping over during the movement of the frame 1, improve safety, and reduce personnel costs.

[0037] For convenience of explanation, we define Figure 1The first direction D1-D1 shown is the front-to-back direction of the photovoltaic module automated installation device 100, the second direction D2-D2 is the width direction of the photovoltaic module automated installation device 100, and the third direction D3-D3 is the height direction of the photovoltaic module automated installation device 100. The first direction D1-D1, the second direction D2-D2, and the third direction D3-D3 are perpendicular to each other.

[0038] Please refer to Figures 1 to 3 The photovoltaic module automated installation device 100 further includes a mechanical arm 4, which is disposed on the frame 1. Specifically, the mechanical arm 4 and the support frame 2 are disposed along the first direction D1-D1, and the mechanical arm 4 is located at the front side of the support frame 2. When the clamping plate 33 releases the clamping of the photovoltaic module 200 and flips to the rear side of the support frame 31, the mechanical arm 4 can grab the photovoltaic module 200 located on the support frame 2 and carry the photovoltaic module 200 to the installation position. The efficiency of the installation of the photovoltaic module 200 is improved and the labor cost is reduced.

[0039] Please refer to Figures 1 to 3 The frame 1 includes a first frame 12 and a second frame 13. The bottoms of the first frame 12 and the second frame 13 are both provided with rollers 11. The first frame 12 and the second frame 13 are connected by a connector. The support frame 2 is arranged on the top of the first frame 12, and the mechanical arm 4 is arranged on the top of the second frame 13. The second frame 13 is also provided with a power device. Under the drive of the power device, the second frame 13 can pull the first frame 12 to move synchronously, so that the photovoltaic module automatic installation device 100 can move autonomously and reduce labor costs.

[0040] Please refer to Figure 1 A base 5 is further provided between the support frame 2 and the first frame body 12 to raise the height of the support frame 2 so that the height of the support frame 2 is consistent with that of the robotic arm 4, making it easier for the robotic arm 4 to grab the photovoltaic component 200.

[0041] Please refer to Figure 4 The supporting frame 2 includes a main frame 21 and two side frames 22. The two side frames 22 are relatively arranged on both sides of the main frame 21 along the second direction D2-D2 of the main frame 21. The two support frames 31 are spaced apart at the rear of the main frame 21. The two side frames 22 are surrounded at the front of the main frame 21 to form an opening 201. The photovoltaic component 200 is placed on the main frame 21 through the opening 201. The robotic arm 4 grabs the photovoltaic component 200 from the opening 201 of the main frame 21.

[0042] Please refer to Figure 3, the main frame 21 forms an angle with the horizontal plane where the frame body 1 is located, and the front end of the main frame 21 is higher than the rear end of the main frame 21. Specifically, the main frame 21 is arranged on the top of the base 5, and the base 5 forms an angle with the horizontal plane where the frame body 1 is located. The first frame 12 also includes two first support columns 121 and two second support columns 122, the two first support columns 121 are arranged in front of the two second support columns 122 along the first direction D1-D1, and the two first support columns 121 are higher than the two second support columns 122, the two first support columns 121 and the two second support columns 122 are arranged on the top of the first frame 12, and a fixing plate 123 is provided on the top of the two first support columns 121 and the two second support columns 122, and the base 5 is arranged on the top of the fixing plate 123, so that an angle is formed between the base 5 and the first frame 12. That is, the main frame 21 and the frame body 1 form an angle, and the front of the main frame 21 is higher than the rear of the main frame 21, so that the photovoltaic component 200 is placed on the main frame 21, and one side of the photovoltaic component 200 can be against the support frame 31, avoiding the photovoltaic component 200 from tipping over, thereby improving safety.

[0043] The two support frames 31 are extended along the third direction D3-D3, and the height of the two support frames 31 is higher than the height of several photovoltaic modules 200. When the frame 1 is moving, the driving mechanism 32 drives the clamping plate 33 to flip forward, and the clamping plate 33 can clamp the photovoltaic module 200 to prevent the photovoltaic module 200 from tipping over. Preferably, a rubber pad 34 is provided on one side of the clamping plate 33. When the clamping plate 33 clamps the photovoltaic module 200, the rubber pad 34 abuts against the photovoltaic module 200, which is used to reduce the hard contact between the clamping plate 33 and the photovoltaic module 200 when clamping the photovoltaic module 200, so as to prevent the photovoltaic module 200 from being crushed by the clamping plate 33.

[0044] Please refer to Figure 5 The clamping device 3 further includes a mounting plate 35, which is disposed on the top of the support frame 31. The driving end of the driving mechanism 32 passes through the mounting plate 35 and is mounted on the mounting plate 35. Specifically, the mounting plate 35 has a mounting hole 301, and the driving mechanism 32 is fixed to the mounting plate 35 by a fastener. The driving end of the driving mechanism 32 passes through the mounting hole 301 and is connected to the clamping plate 33, which facilitates the installation of the driving mechanism 32 and the clamping plate 33.

[0045] In this embodiment, the drive mechanism 32 is a motor with a power-off brake. When the frame 1 is ready to move forward, the drive mechanism 32 is turned on, and the drive mechanism 32 drives the clamping plate 33 to flip forward. After the clamping plate 33 is clamped with the photovoltaic module 200, the drive mechanism 32 is turned off, and the brake force of the motor is used to prevent the clamping plate 33 from flipping backward.

[0046] Please refer to Figure 4The clamping device 3 further includes a reinforcing member 36, one end of which is connected to the support frame 31, and the other end of which is connected to the main frame 21. The reinforcing member 36, part of the support frame 31 and part of the main frame 21 form a triangular structure, so that the support frame 31 can be firmly fixed on the main frame 21, thereby improving the overall structural strength of the support frame 31.

[0047] Please refer to Figure 7 The two support frames 31 are arranged between the two side frames 22. Preferably, the two support frames 31 are symmetrically arranged along the center line of the main frame 21, and the center line of the main frame 21 extends along the first direction D1-D1. In this way, when the clamping plate 33 clamps the photovoltaic assembly 200, the stability of the photovoltaic assembly 200 is improved. In addition, the pressure of the clamping plate 33 can be evenly applied to the photovoltaic assembly 200.

[0048] Please refer to Figure 1 , Figure 3 as well as Figure 4 The support frame 2 also includes a blocking frame 23, which is arranged at the opening 201 and is located on the main frame 21. The height of the blocking frame 23 is lower than the height of the side frame 22. The blocking frame 23 can prevent the photovoltaic component 200 from sliding out of the opening 201 of the main frame 21, thereby improving the safety of the support frame 2.

[0049] Please refer to Figure 4 Preferably, the blocking frame 23 is arranged between the two side frames 22, and there is a gap between the two sides of the blocking frame 23 and the two side frames 22, so that it is convenient for a forklift to stack the photovoltaic components 200 on the supporting frame 2.

[0050] In summary, the utility model discloses an automated photovoltaic module installation device 100, which includes a frame 1, a support frame 2 and a clamping device 3. A roller 11 is provided at the bottom of the frame 1, and the support frame 2 is arranged on the top of the frame 1, and the support frame 2 is used to carry the photovoltaic module 200. Two clamping devices 3 are arranged at intervals on the rear side of the support frame 2, and each clamping device 3 includes a support frame 31, a driving mechanism 32 arranged at the end of the support frame 31, and a clamping plate 33 arranged at the driving end of the driving mechanism 32. By providing the clamping device 3, when the frame 1 is moving, the driving mechanism 32 drives the clamping plate 33 to flip forward, and the clamping plate 33 clamps the photovoltaic module 200. In this way, the photovoltaic module 200 on the support frame 2 can be reduced from tipping over during the movement of the frame 1, thereby improving safety and reducing personnel costs.

[0051] The above embodiments are only used to illustrate the present invention but not to limit the technical solutions described in the present invention. The understanding of this specification should be based on the technical personnel in the relevant technical field. For example, for the directional description of "front", "back", "left", "right", "up", "down", etc., although this specification has been described in detail with reference to the above embodiments, ordinary technical personnel in the field should understand that the technical personnel in the relevant technical field can still modify or replace the present invention with equivalents, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A photovoltaic module automated installation device, characterized in that: include: A frame (1), wherein a roller (11) is provided at the bottom of the frame (1); A support frame (2) is arranged on the top of the frame body (1), and the support frame (2) is used to carry the photovoltaic assembly (200); A clamping device (3), wherein two clamping devices (3) are arranged at intervals on the rear side of the support frame (2), and each clamping device (3) comprises a support frame (31), a driving mechanism (32) arranged at the end of the support frame (31), and a clamping plate (33) arranged at the driving end of the driving mechanism (32); When the frame (1) is moving, the driving mechanism (32) drives the clamping plate (33) to flip forward, and the clamping plate (33) clamps the photovoltaic assembly (200).

2. The photovoltaic module automated installation device according to claim 1, characterized in that: The clamping device (3) further comprises a mounting plate (35), wherein the mounting plate (35) is arranged on the top of the support frame (31), and the driving end of the driving mechanism (32) passes through the mounting plate (35) and is mounted on the mounting plate (35).

3. The photovoltaic module automated installation device according to claim 1, characterized in that: A rubber pad (34) is provided on one side of the clamping plate (33); when the clamping plate (33) clamps the photovoltaic assembly (200), the rubber pad (34) abuts against the photovoltaic assembly (200).

4. The photovoltaic module automated installation device according to claim 1, characterized in that: The support frame (2) comprises a main frame (21) and two side frames (22), the two side frames (22) being arranged on both sides of the main frame (21) along the width direction of the main frame (21) in a relative manner, the two support frames (31) being arranged at intervals at the rear of the main frame (21), the two side frames (22) being arranged at the front of the main frame (21) to form an opening (201), and the photovoltaic assembly (200) being placed on the main frame (21) from the opening (201).

5. The photovoltaic module automated installation device according to claim 4, characterized in that: The main frame (21) forms an angle with a horizontal plane where the frame body (1) is located, and the front part of the main frame (21) is higher than the rear part of the main frame (21).

6. The photovoltaic module automated installation device according to claim 4, characterized in that: The clamping device (3) further comprises a reinforcing member (36), one end of the reinforcing member (36) being connected to the supporting frame (31), and the other end of the reinforcing member (36) being connected to the main frame (21); the reinforcing member (36), part of the supporting frame (31) and part of the main frame (21) forming a triangular structure.

7. The photovoltaic module automated installation device according to claim 4, characterized in that: The support frame (2) further comprises a blocking frame (23), wherein the blocking frame (23) is arranged at the opening (201) and is located on the main frame (21).

8. The photovoltaic module automated installation device according to claim 7, characterized in that: The blocking frame (23) is arranged between the two side frames (22), and there is a gap between both sides of the blocking frame (23) and the two side frames (22).

9. The photovoltaic module automated installation device according to claim 4, characterized in that: The two support frames (31) are arranged between the two side frames (22).

10. The photovoltaic module automated installation device according to claim 4, characterized in that: The photovoltaic component automated installation device further comprises a robotic arm (4), wherein the robotic arm (4) is arranged on the frame (1), and when the clamping plate (33) releases the clamping of the photovoltaic component (200) and flips to the rear side of the support frame (31), the robotic arm (4) grabs the photovoltaic component (200) from the opening (201) of the main frame (21).

Images