Chemical fiber spinning cake same-vehicle opposite-direction splicing system
The system for assembling chemical fiber yarn cakes on the same vehicle addresses manual handling issues by using a chassis and frame structure with push-pull and lifting mechanisms to automate the alignment and assembly of yarn cakes, reducing labor costs and safety hazards while ensuring stable operation.
Patent Information
- Application Number
- CN202420880354.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Existing automatic packaging systems for chemical fiber yarn cakes require full loading before operation, leading to increased labor costs, defective rates, and safety hazards due to manual handling of half-loaded vehicles, and are unable to accommodate half-loaded carts with equal spacing.
A system for assembling chemical fiber yarn cakes on the same vehicle, utilizing a load-bearing chassis, limit support frame, assembly frame, and yarn-bearing cart with components like push-pull cylinders and lifting cylinders to enable automatic alignment and assembly of yarn cakes without manual intervention.
Enables automatic loading and packaging of half-loaded yarn carts without manual operation, reducing labor costs and safety hazards while maintaining system stability and efficiency.
Smart Images

Figure CN222181362U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical fiber product transfer equipment structure, and more specifically, particularly relates to a chemical fiber yarn cake same-vehicle opposite assembly system. Background Art
[0002] At present, due to the limitation of the design of some automatic packaging systems, the wire hanging transfer vehicle must be fully loaded before automatic loading and packaging. However, the stranded wire automatically falls onto the wire hanging transfer vehicle with half-wire vehicles at equal intervals, which cannot meet the conditions for automatic loading and packaging. Therefore, it is necessary to manually move the wires and assemble them to meet the conditions for automatic loading and packaging. This behavior not only increases the labor cost, but also increases the defective rate of wire cakes caused by collisions and unnecessary safety hazards during human contact. To solve this problem, one is to improve the original packaging system so that it can load normally even with a half-wire vehicle. However, through evaluation, this solution is costly and improper improvement is likely to affect the continuous and stable operation of the automatic packaging system. Therefore, on the basis of the existing solution, a chemical fiber wire that can automatically assemble vehicles to meet normal loading and packaging conditions without manual operation and a system for assembling the same vehicle opposite to each other came into being.
[0003] After searching, for example, the patent number CN201811339502.1 is a chemical fiber cake unloading clamp, comprising a first support frame, a second support frame is installed on one side of the first support frame, and a transverse slide rail is arranged on the first support frame and the second support frame, and a supporting ring frame is arranged on one side of the transverse slide rail, and a transverse movable slider is installed on the other side of the transverse slide rail. The structure of the invention is scientific and reasonable, and it is safe and convenient to use. A transverse slide rail and a longitudinal slide rail are arranged, and the position of the adjustable hydraulic support claw can be adjusted through the cooperation of the transverse slide rail and the longitudinal slide rail, so that it can be used for different loading vehicles, making the equipment more practical, and an adjustable hydraulic support claw is arranged. The angle of the adjustable hydraulic support claw is adjusted by lifting and lowering the adjustable hydraulic rod, so that the clamping claw can be tilted in any direction and at any angle when in use, so as to facilitate the unloading of the chemical fiber cake.
[0004] Based on the above, at present, since the mass and volume of the ply yarn cake are about twice that of the conventional yarn cake, it can only be automatically dropped into half-thread carts with equal spacing, resulting in the half-loaded ply yarn cart being unable to enter the automatic feeding and packaging line. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a system for assembling chemical fiber yarn cakes on the same car, so as to solve the problem that the mass and volume of the combined yarn cake are about twice that of the conventional yarn cake, and the half-loaded combined yarn car can only be automatically dropped into half-wire cars with equal spacing, resulting in the inability of the half-loaded combined yarn car to enter the automatic feeding and packaging line.
[0006] The utility model discloses a system for assembling chemical fiber yarn cakes in the same machine, which is achieved by the following specific technical means:
[0007] A chemical fiber yarn cake same-car opposite assembly system, comprising a load-bearing chassis, a limit support frame, a load-bearing sliding frame, an assembly frame and a yarn-bearing car;
[0008] The cam is provided with a support frame, and the cam is provided with a support rail at two ends.
[0009] In at least some embodiments, the side of the load-bearing chassis is also provided with: a mounting side seat, a push-pull cylinder and a push-pull support plate;
[0010] The mounting side seat is fixedly mounted on the side of the load-bearing base frame; the push-pull cylinder is fixedly mounted on the top of the mounting side seat; and the push-pull support plate is fixedly mounted on one end of the push-pull cylinder.
[0011] In at least some embodiments, the side surface of the supporting side column is further provided with: a load-bearing side wheel and a guide support wheel;
[0012] The load-bearing side wheel is installed on the side of the supporting side column for vertical rotation; the guide support wheel is installed on the side of the supporting side column for horizontal rotation.
[0013] In at least some embodiments, the side of the bearing pillar is further provided with: a mounting support and a lifting cylinder;
[0014] The mounting support is fixedly installed on the side of the bearing support; the lifting cylinder is fixedly installed on the inner side of the mounting support.
[0015] In at least some embodiments, the side of the assembly frame is further provided with: an assembly support frame and an assembly support column;
[0016] The assembling support frame is fixedly installed on the side of the assembling frame; the assembling pillar is fixedly installed on one end of the assembling support frame.
[0017] In at least some embodiments, the side surface of the positioning carrier is further provided with: an assembly slot and an assembly column;
[0018] The assembly slots are arranged on the side of the positioning carrier; and the assembly columns are fixedly installed on both ends of the side of the positioning carrier.
[0019] The utility model provides a system for assembling chemical fiber cakes on the same vehicle opposite to each other, which has the following beneficial effects:
[0020] The utility model is provided with a load-bearing base frame, a limit support frame and an assembly frame, and the load-bearing side wheels cooperate with the guide support wheels to provide sliding guide support for the load-bearing wire cart, so that the load-bearing wire cart can carry the wire cake and move between the two groups of load-bearing base frames. At the same time, the limit support frame provides limit support for the movement of the load-bearing wire cart. After horizontal alignment between the positioning carrier and the assembly pillar, the push-pull cylinder pushes and pulls the load-bearing sliding frame as a whole, so that the assembly pillar is clamped on the inner side of the assembly slot. At the same time, the lifting cylinder cooperates with the lifting support to drive the assembly frame as a whole to lift and move, and drives the assembly pillar to move vertically, so that the assembly pillar carries and lifts the wire cake that needs to be assembled and adjusted. Subsequently, the push-pull cylinder drives the assembly pillar to carry the wire cake away from the load-bearing wire cart. After the subsequent load-bearing wire cart is replaced, the assembly pillar carries the wire cake and is assembled and arranged on the side of the new load-bearing wire cart. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the overall assembly of the assembly system of the utility model;
[0022] Figure 2 It is a structural schematic diagram of the assembly and disassembly of the integral parts of the load-bearing chassis of the utility model;
[0023] Figure 3 It is a structural schematic diagram of the assembly and disassembly of the integral parts of the position limiting support frame of the utility model;
[0024] Figure 4 It is a structural schematic diagram of the assembly and disassembly of the integral components of the load-bearing sliding frame of the utility model;
[0025] Figure 5 It is a structural schematic diagram of the assembly and disassembly of the overall components of the assembled frame of the utility model;
[0026] Figure 6 It is a structural schematic diagram of the assembly and disassembly of the overall parts of the wire-carrying machine of the utility model.
[0027] Reference numerals:
[0028] 1. Load-bearing chassis;
[0029] 101, bearing bottom block; 102, locking support frame; 103, bearing slide rail; 104, installing side seat; 105, push-pull cylinder; 106, push-pull support plate;
[0030] 2. Limit support frame;
[0031] 201, supporting side column; 202, load-bearing side wheel; 203, guide support wheel;
[0032] 3. Load-bearing sliding frame;
[0033] 301, sliding slot; 302, bearing pillar; 303, mounting support; 304, lifting cylinder; 305, lifting support frame; 306, lifting support block;
[0034] 4. Assemble the frame;
[0035] 401, lifting slide column; 402, lifting support; 403, assembling support frame; 404, assembling pillar;
[0036] 5. Carrying wire cart;
[0037] 501, load-bearing bottom wheel; 502, load-bearing side column; 503, push-pull frame; 504, load-bearing column; 505, positioning seat; 506, assembly slot; 507, assembly column. DETAILED DESCRIPTION
[0038] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0039] Embodiment 1: Figures 1 to 6 As shown, the utility model provides a chemical fiber yarn cake same-car opposite assembly system, comprising a load-bearing base frame 1, a limit support frame 2, a load-bearing sliding frame 3, an assembly frame 4 and a load-bearing yarn car 5;
[0040] A bearing bottom block 101 is fixedly installed at the bottom of the load-bearing bottom frame 1, a locking support frame 102 is fixedly installed on the side of the bearing bottom block 101, and bearing slide rails 103 are fixedly installed at both ends of the bottom of the load-bearing bottom frame 1; a limit support frame 2 is fixedly installed between the two groups of load-bearing bottom frames 1, and a supporting side column 201 is fixedly installed on the side of the limit support frame 2; a sliding slot 301 is opened at the bottom of the bearing slide frame 3, and the bearing slide frame 3 is sleeved on the outside of the bearing slide rail 103 through the sliding slot 301, and a bearing pillar 302 is fixedly installed on the side of the bearing slide frame 3, and a lifting support frame 305 is fixedly installed on the bearing pillar 302 and the bottom of the bearing slide frame 3, and the side of the lifting support frame 305 A lifting support block 306 is fixedly installed; the assembling frame 4 is slidably installed between the two sets of lifting support frames 305, and lifting slide columns 401 are fixedly installed at both ends of the assembling frame 4. At the same time, the lifting slide column 401 is slidably installed on the inner side of the lifting support block 306, and a lifting support 402 is fixedly installed on the inner side of the assembling frame 4; a bearing bottom wheel 501 is fixedly installed at the bottom of the bearing wire cart 5, and bearing side columns 502 are fixedly installed at both ends of the bottom of the bearing wire cart 5, and push-pull frames 503 are fixedly installed on both sides of the bearing side columns 502, and load-bearing columns 504 are fixedly installed on the sides of the load-bearing side columns 502, and positioning seats 505 are fixedly installed on the sides of the load-bearing columns 504.
[0041] Embodiment 2: Figures 3 to 6 As shown, the side of the bearing pillar 302 is also provided with: an installation support 303 and an lifting cylinder 304; the installation support 303 is fixedly installed on the side of the bearing pillar 302; the lifting cylinder 304 is fixedly installed on the inner side of the installation support 303; the side of the assembling frame 4 is also provided with: an assembling support frame 403 and an assembling pillar 404; the assembling support frame 403 is fixedly installed on the side of the assembling frame 4; the assembling pillar 404 is fixedly installed on one end of the assembling support frame 403; the side of the positioning carrier 505 is also provided with: an assembling slot 506 and an assembling column 507; the assembling slot 506 is opened on the side of the positioning carrier 505; the assembling column 507 is fixedly installed at both ends of the side of the positioning carrier 505; the assembling support frame 403 cooperates with the assembling pillar 404 to assemble and carry the chemical fiber cake, and the assembling slot 506 cooperates with the assembling column 507 to transport and carry the chemical fiber cake.
[0042] Embodiment 3: Figures 2 to 5 As shown, the side of the load-bearing frame 1 is also provided with: an installation side seat 104, a push-pull cylinder 105 and a push-pull support plate 106; the installation side seat 104 is fixedly installed on the side of the load-bearing frame 1; the push-pull cylinder 105 is fixedly installed on the top of the installation side seat 104; the push-pull support plate 106 is fixedly installed on one end of the push-pull cylinder 105; the side of the supporting side column 201 is also provided with: a load-bearing side wheel 202 and a guide support wheel 203; the load-bearing side wheel 202 is vertically rotatably installed on the side of the supporting side column 201; the guide support wheel 203 is horizontally rotatably installed on the side of the supporting side column 201; the push-pull cylinder 105 cooperates with the push-pull support plate 106 to enable the entire load-bearing slide frame 3 to be pushed and pulled for sliding.
[0043] The specific usage and function of this embodiment: When in use, the wire cake that needs to be assembled and adjusted is carried by the wire cart 5, so that the wire cart 5 carrying the wire cake is moved between the two sets of load-bearing base frames 1, and at the same time, the limit support frame 2 provides limit support for the movement of the wire cart 5, and then it is horizontally aligned between the positioning carrier 505 and the assembling pillar 404, and then the push-pull cylinder 105 drives the assembling pillar 404 to move horizontally, and at the same time, the lifting cylinder 304 drives the assembling pillar 404 to move vertically, so that the assembling pillar 404 can carry and adjust the wire cake that needs to be assembled and adjusted, so that the wire cake can be assembled and adjusted for different wire carts 5.
[0044] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A system for assembling chemical fiber yarn cakes in the same machine, comprising a load-bearing base frame (1), a limit support frame (2), a load-bearing sliding frame (3), an assembly frame (4) and a load-bearing yarn machine (5); The bottom of the load-bearing frame (1) is fixedly mounted with a load-bearing bottom block (101), the side of the load-bearing bottom block (101) is fixedly mounted with a locking support frame (102), and both ends of the bottom of the load-bearing frame (1) are fixedly mounted with load-bearing slide rails (103); the position-limiting support frame (2) is fixedly mounted between the two groups of load-bearing frames (1), and the side of the position-limiting support frame (2) is fixedly mounted with a supporting side column (201); it is characterized in that: The bottom of the bearing slide frame (3) is provided with a sliding slot (301), the bearing slide frame (3) is sleeved on the outside of the bearing slide rail (103) through the sliding slot (301), the side of the bearing slide frame (3) is fixedly installed with a bearing support column (302), the bearing support column (302) and the bottom of the bearing slide frame (3) are fixedly installed with a lifting support frame (305), and the side of the lifting support frame (305) is fixedly installed with a lifting support block (306); the assembly frame (4) is slidably installed between the two sets of lifting support frames (305), and lifting slide columns are fixedly installed at both ends of the assembly frame (4). (401), and at the same time, the lifting slide column (401) is slidably installed on the inner side of the lifting support block (306), and the lifting support (402) is fixedly installed on the inner side of the assembly frame (4); the bottom of the load-bearing wire cart (5) is fixedly installed with a load-bearing bottom wheel (501), the two ends of the bottom of the load-bearing wire cart (5) are fixedly installed with load-bearing side columns (502), and the two sides of the load-bearing side columns (502) are fixedly installed with push-pull frames (503), and the sides of the load-bearing side columns (502) are fixedly installed with load-bearing columns (504), and the sides of the load-bearing columns (504) are fixedly installed with positioning seats (505).
2. According to claim 1, a system for assembling chemical fiber cakes on the same vehicle is characterized in that: The side of the load-bearing chassis (1) is also provided with: a mounting side seat (104), a push-pull cylinder (105) and a push-pull support plate (106); The mounting side seat (104) is fixedly mounted on the side of the load-bearing base frame (1); the push-pull cylinder (105) is fixedly mounted on the top of the mounting side seat (104); and the push-pull support plate (106) is fixedly mounted on one end of the push-pull cylinder (105).
3. According to claim 1, a system for assembling chemical fiber cakes on the same vehicle is characterized in that: The side surface of the supporting side column (201) is also provided with: a load-bearing side wheel (202) and a guide support wheel (203); The load-bearing side wheel (202) is mounted on the side of the supporting side column (201) for vertical rotation; and the guide support wheel (203) is mounted on the side of the supporting side column (201) for horizontal rotation.
4. According to claim 1, a system for assembling chemical fiber cakes on the same vehicle opposite to each other, characterized in that: The side of the bearing support (302) is also provided with: a mounting support (303) and a lifting cylinder (304); The mounting support (303) is fixedly mounted on the side of the bearing support (302); and the lifting cylinder (304) is fixedly mounted on the inner side of the mounting support (303).
5. According to claim 1, a system for assembling chemical fiber cakes on the same vehicle opposite to each other, characterized in that: The side of the assembly frame (4) is also provided with: an assembly support frame (403) and an assembly support column (404); The assembling support frame (403) is fixedly installed on the side of the assembling frame (4); and the assembling pillar (404) is fixedly installed on one end of the assembling support frame (403).
6. The system for assembling chemical fiber cakes on the same vehicle according to claim 1, characterized in that: The side of the positioning carrier (505) is also provided with: an assembly slot (506) and an assembly column (507); The assembly slot (506) is provided on the side of the positioning carrier (505); and the assembly columns (507) are fixedly installed on both ends of the side of the positioning carrier (505).
