Metal mixer water jacket
By setting partitions and plugging plates in the water jacket of the mixed iron furnace, the circulation of the water flow of the water tank is achieved, and the problem of water at the bottom of the water tank in the existing technology cannot be discharged, the cooling effect and service life of the bottom plate are improved, and the The risk of water leakage ensures production safety.
Patent Information
- Application Number
- CN202420933207.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The water at the bottom of the water collection tank of the existing mixed furnace water jacket cannot be discharged circulated, resulting in heat accumulation, resulting in aging and water leakage of the bottom plate material, affecting production and safety.
A mixed furnace water jacket including water sleeve body, partition, plug, water inlet and outlet pipe was designed. The water collection tank was divided into upper water collection tank and lower water collection tank through partition, and through plug and bottom plate The gaps between them realize water flow circulation, ensuring that the water flow can be effectively circulated and avoiding impurities accumulation.
It enhances the cooling effect of the bottom plate, extends the service life, reduces maintenance costs and safety hazards, and ensures the normal operation of the production workshop.
Smart Images

Figure CN222182311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing water jackets for iron mixing furnaces, in particular to a water jacket for iron mixing furnaces. Background Art
[0002] The first process of sending molten iron from the ironworks to the steelworks is to add it to the mixing furnace, and the mixing furnace water jacket receives the molten iron. In order to prevent the bottom of the mixing furnace water jacket from being damaged by the high-temperature molten iron for a long time, a water collecting tank 11 is usually installed on the mixing furnace water jacket, and cooling water is added to the water collecting tank to cool the molten iron.
[0003] like Figure 1 As shown, it is a cross-sectional view of a water jacket of a prior art mixing furnace. The water jacket of the prior art mixing furnace comprises a water collecting tank 11, a bottom plate 12, a molten iron receiving body 13, a water inlet pipe 4 and a water outlet. The water collecting tank 11 is located at the periphery of the molten iron receiving body 13, the bottom plate 12 is fixedly connected to the bottom of the water collecting tank 11 and the bottom of the molten iron receiving body 13, a water outlet is provided at the top of the outer wall of the water collecting tank 11, and one end of the water inlet pipe 4 passes through the top of the outer wall of the water collecting tank 11 and extends to the bottom of the water collecting tank 11.
[0004] When the water jacket of the mixing furnace of this structure is in use, molten iron is poured into the molten iron receiving body 13, and water is injected into the water collecting box 11 through the water inlet pipe 4, and the water flow surrounds the outer periphery of the molten iron receiving body 13 to cool the molten iron. With the continuous injection of the water flow, the water in the water collecting box 11 continues to increase, and the water flow in the water collecting box 11 is discharged from the water collecting box 11 through the water outlet. However, under this structure, the water at the bottom of the water collecting box 11 cannot be circulated and discharged from the water collecting box 11, resulting in the water at the bottom of the water collecting box 11 continuously absorbing heat and always concentrating at the bottom of the water collecting box 11, and the cooling effect on the bottom of the water collecting box 11 is not good, and it is still easy to cause the bottom plate 12 to be seriously aged due to high temperature erosion, and it is easy to cause water leakage at the bottom of the mixing furnace water jacket, and the staff needs to replace the bottom plate 12 regularly. During the replacement of the bottom plate 12, not only the normal production of the production workshop is seriously affected, but also there are certain safety hazards. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a water jacket for a mixing furnace. The technical solution of the utility model is as follows:
[0006] A water jacket for an iron mixing furnace, comprising a water jacket body, a partition, a blocking plate, a water inlet pipe and a water outlet pipe; the water jacket body comprises a water collecting box, a bottom plate and a molten iron receiving body, the water collecting box is located at the periphery of the molten iron receiving body, the bottom plate is connected to the bottom of the water collecting box and the molten iron receiving body; the partition is in the shape of an unsealed circular ring, the inner side of the partition is fixedly connected to the outer wall of the molten iron receiving body, the outer side of the partition is fixedly connected to the inner wall of the water collecting box, the water collecting box is divided into an upper water collecting box and a lower water collecting box by the partition, the upper water collecting box and the lower water collecting box are communicated with each other through the unsealed part of the partition, the top of the outer wall of the upper water collecting box is provided with a first through hole and a second through hole, the blocking plate is vertically fixed in the lower water collecting box, The top of the blocking plate is connected to the lower surface of the partition, and there is a gap between the bottom of the blocking plate and the upper surface of the bottom plate. The two side edges of the blocking plate are respectively connected to the inner wall of the lower water collecting tank and the outer wall of the molten iron receiving body. The water outlet pipe is connected to the top of the outer wall of the upper water collecting tank and is located at the periphery of the first through hole. The water outlet pipe is connected to the interior of the upper water collecting tank through the first through hole. The third through hole is opened on the partition, and the third through hole is located at the connection between the partition and the blocking plate and away from the unsealed part. One end of the water inlet pipe passes through the second through hole, the upper water collecting tank, and the third through hole in sequence and then extends to the lower water collecting tank. The other end of the water inlet pipe is located at the periphery of the second through hole.
[0007] Optionally, a water jacket of a mixing iron furnace also includes two reinforcing plates, the first reinforcing plate is sleeved on the outer periphery of the other end of the water inlet pipe, and one side of the first reinforcing plate is fixedly connected to the outer wall of the upper water collecting tank; the second reinforcing plate is sleeved on the outer periphery of the water outlet pipe, and one side of the second reinforcing plate is fixedly connected to the outer wall of the upper water collecting tank.
[0008] Optionally, the blocking plate is located near an unsealed portion of the partition.
[0009] Optionally, one end of the water inlet pipe is an L-shaped pipe, and the end of the transverse portion of the L-shaped pipe faces a side away from the blocking plate.
[0010] Optionally, a water jacket of a mixing iron furnace further includes a plurality of lifting ears, wherein the plurality of lifting ears are evenly distributed on the top of the outer wall of the upper water collecting tank and are all fixedly connected to the top of the outer wall of the upper water collecting tank.
[0011] All the optional technical solutions mentioned above can be combined arbitrarily, and the present utility model does not provide detailed descriptions of the structures after the combinations one by one.
[0012] By means of the above scheme, the beneficial effects of the utility model are as follows:
[0013] By arranging a water jacket body, a partition, a blocking plate, a water inlet pipe and a water outlet pipe, the partition divides the water collecting tank of the water jacket body into an upper water collecting tank and a lower water collecting tank, the partition is an unsealed circular ring to connect the upper water collecting tank with the lower water collecting tank, the blocking plate is vertically fixed in the lower water collecting tank to separate the lower water collecting tank, and there is a gap between the blocking plate and the bottom plate, one end of the water inlet pipe extends to the lower water collecting tank through the upper water collecting tank and the partition, so that when the external water source continuously injects water through the water inlet pipe, the water flows along the water inlet pipe to the lower water collecting tank, and due to the separation effect of the blocking plate on the lower water collecting tank, the water flow in the lower water collecting tank can enter the upper water collecting tank from the unsealed part of the partition, thereby achieving Water circulation in the lower water collecting tank; the water inlet pipe is located at the connection between the partition and the plugging plate and on the side away from the unsealed part, so that the starting point and the end point of the water flow in the lower water collecting tank are as close as possible, thereby realizing the water circulation in the lower water collecting tank to the greatest extent; the water flow entering the upper water collecting tank from the lower water collecting tank is discharged through the outlet pipe connected to the upper water collecting tank, thereby completing the water circulation of the lower water collecting tank and the upper water collecting tank; since the water flow injected from the external water source is ordinary tap water, there may be impurities in the water flow. Through the gap between the plugging plate and the bottom plate, the impurities can circulate together with the circulation of the water flow in the lower water collecting tank, thereby avoiding stagnation and accumulation of impurities in the lower water collecting tank.
[0014] In summary, the water jacket of the iron mixing furnace provided by the utility model, the water located at the bottom of the water collecting tank absorbs the heat of the bottom plate and can be discharged out of the water collecting tank through water circulation, thereby enhancing the cooling effect on the bottom plate, extending the service life of the bottom plate, reducing the maintenance cost of the water jacket body, ensuring the normal production of the production workshop, and greatly reducing the safety hazards caused by water leakage of the bottom plate.
[0015] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A cross-sectional view of a water jacket of an iron mixing furnace in the prior art;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 It is a top view of the partition plate, the blocking plate and the third through hole in the utility model;
[0019] Figure 4 It is a top view of the utility model;
[0020] Figure 5 for Figure 4 A partial enlarged view of the middle A;
[0021] Figure 6This is a front view of the blocking plate in the utility model;
[0022] Figure 7 It is a cross-sectional view of the lifting ear in the utility model.
[0023] Description of Figure Numbers:
[0024] 1. Water jacket body; 11. Water collecting tank; 111. Upper water collecting tank; 112. Lower water collecting tank; 12. Bottom plate; 13. Molten iron receiving body; 2. Partition plate; 21. Third through hole; 3. Blocking plate; 4. Water inlet pipe; 5. Water outlet pipe; 6. Reinforcement plate; 7. Lifting ear. DETAILED DESCRIPTION
[0025] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0026] like Figures 2 to 7 As shown, the utility model provides a water jacket for a mixed iron furnace, comprising a water jacket body 1, a partition 2, a blocking plate 3, a water inlet pipe 4 and a water outlet pipe 5; the water jacket body 1 comprises a water collecting box 11, a bottom plate 12 and a molten iron receiving body 13, the water collecting box 11 is located at the periphery of the molten iron receiving body 13, the bottom plate 12 is connected to the bottom of the water collecting box 11 and the molten iron receiving body 13; the partition 2 is in the shape of an unsealed circular ring, the inner side of the partition 2 is fixedly connected to the outer wall of the molten iron receiving body 13, the outer side of the partition 2 is fixedly connected to the inner wall of the water collecting box 11, the water collecting box 11 is divided into an upper water collecting box 111 and a lower water collecting box 112 by the partition 2, the upper water collecting box 111 and the lower water collecting box 112 are communicated through the unsealed part of the partition 2, the top of the outer wall of the upper water collecting box 111 is provided with a first through hole and a second through hole, the blocking plate 3 is vertically It is directly fixed in the lower water collecting tank 112, the top of the blocking plate 3 is connected to the lower surface of the partition 2, and there is a gap between the bottom of the blocking plate 3 and the upper surface of the bottom plate 12, and the two side edges of the blocking plate 3 are respectively connected to the inner wall of the lower water collecting tank 112 and the outer wall of the molten iron receiving body 13, the outlet pipe 5 is connected to the top of the outer wall of the upper water collecting tank 111 and is located at the periphery of the first through hole, and the outlet pipe 5 is communicated with the interior of the upper water collecting tank 111 through the first through hole; the third through hole 21 is opened on the partition 2, and the third through hole 21 is located at the connection between the partition 2 and the blocking plate 3 and away from the side of the unsealed part, one end of the water inlet pipe 4 passes through the second through hole, the upper water collecting tank 111, and the third through hole 21 in sequence and then extends to the lower water collecting tank 112, and the other end of the water inlet pipe 4 is located at the periphery of the second through hole.
[0027] Specifically, the width of the unsealed portion of the partition plate 2 in the utility model is 100 mm, and the diameter of the third through hole 21 is 57 mm. The materials used for the water collecting tank 11, the molten iron receiving body 13, the bottom plate 12, the partition plate 2 and the plugging plate 3 in the utility model are all Q355B steel. The thickness of the bottom plate 12 in the utility model is 20 mm, and the thickness of the water collecting tank 11, the molten iron receiving body 13, the partition plate 2 and the plugging plate 3 are all 10 mm. The diameter of the water inlet pipe 4 in the utility model is 57 mm, and the diameter of the water outlet pipe 5 is 76 mm.
[0028] Furthermore, in the utility model, the partition plate 2 is fixedly connected at a position 100 mm above the bottom plate 12, the height of the blocking plate 3 is 90 mm, and the height of the gap between the bottom of the blocking plate 3 and the upper surface of the bottom plate 12 is 10 mm.
[0029] In a specific implementation manner, when an external water source continuously injects water through the water inlet pipe 4, the water flows along the water inlet pipe 4 to reach the lower water collecting tank 112. Due to the partitioning effect of the blocking plate 3 on the lower water collecting tank 112, the water flow in the lower water collecting tank 112 can enter the upper water collecting tank 111 from the unsealed portion of the partition 2, thereby realizing the water flow circulation of the lower water collecting tank 112; the water inlet pipe 4 is located at the connection between the partition 2 and the blocking plate 3 and away from the unsealed side, so that the starting point and the end point of the water flow in the lower water collecting tank 112 are as close as possible, thereby realizing the lower water collecting tank 112 to the greatest extent. The water circulates in the water tank 112; the water flows from the lower water collecting tank 112 into the upper water collecting tank 111, and is discharged through the outlet pipe 5 connected to the upper water collecting tank 111, thereby completing the water circulation between the lower water collecting tank 112 and the upper water collecting tank 111; since the water flow injected from the external water source is ordinary tap water, there may be impurities in the water flow. Through the gap between the blocking plate 3 and the bottom plate 12, the impurities can circulate together with the circulation of the water flow in the lower water collecting tank 112, thereby avoiding stagnation and accumulation of impurities in the lower water collecting tank 112.
[0030] Through the iron mixing furnace water jacket provided by the utility model, the water flow located at the bottom of the water collecting box 11 absorbs the heat of the bottom plate 12 and can be discharged outside the water collecting box 11 through water circulation, thereby enhancing the cooling effect on the bottom plate 12, extending the service life of the bottom plate 12, reducing the maintenance cost of the water jacket body 1, ensuring the normal production of the production workshop, and greatly reducing the safety hazards caused by water leakage of the bottom plate 12.
[0031] Optionally, a water jacket of a mixing iron furnace also includes two reinforcing plates 6, the first reinforcing plate 6 is sleeved on the outer periphery of the other end of the water inlet pipe 4, and one side of the first reinforcing plate 6 is fixedly connected to the outer wall of the upper water collecting tank 111; the second reinforcing plate 6 is sleeved on the outer periphery of the water outlet pipe 5, and one side of the second reinforcing plate 6 is fixedly connected to the outer wall of the upper water collecting tank 111.
[0032] Specifically, the material of the two reinforcing plates 6 in the present invention is Q355B steel, and the size is 150×120×10 mm.
[0033] By providing two reinforcing plates 6, the stress bearing capacity of the connection between the second through hole and the other end of the water inlet pipe 4 and the stress bearing capacity of the connection between the first through hole and the water outlet pipe 5 can be enhanced, thereby preventing the outer periphery of the first through hole and the second through hole of the upper water collecting tank 111 from being deformed when water is frequently inflowed or drained.
[0034] Optionally, the blocking plate 3 is located near the unsealed portion of the partition 2 .
[0035] In a specific embodiment, when the plugging plate 3 is located at a position far away from the unsealed portion of the partition 2, and one end of the water inlet pipe 4 extends into the lower water collecting tank 112 and is located on one side of the plugging plate 3, it is easy for the water flow between the unsealed portion of the partition 2 and the other side of the plugging plate 3 to be unable to be discharged into the upper water collecting tank 111 through circulation, which may still cause uneven circulation of the bottom water flow and poor cooling effect on the bottom plate 12. When the plugging plate 3 is located near the unsealed portion of the partition 2, the above situation can be avoided, and the cooling effect on the bottom plate 12 is improved.
[0036] Furthermore, when the blocking plate 3 is located at the unsealed portion of the partition 2, when the other side of the blocking plate 3 is impacted by the water flow inside the lower water collecting tank 112, the stress at the connection between the blocking plate 3 and the partition 2 is relatively concentrated, which can easily cause the connection to loosen. However, when the blocking plate 3 is located close to the unsealed portion of the partition 2, the stress at the connection between the blocking plate 3 and the partition 2 is relatively dispersed, and the connection is more stable. When the other side of the blocking plate 3 is impacted by the water flow inside the lower water collecting tank 112, the connection is not easy to loosen.
[0037] Optionally, one end of the water inlet pipe 4 is an L-shaped pipe, and the end of the transverse portion of the L-shaped pipe faces a side away from the blocking plate 3 .
[0038] Compared with the prior art in which one end of the water inlet pipe 4 is a straight pipe, one end of the water inlet pipe 4 of the utility model is an L-shaped pipe, which can avoid the impact force of the water flow on the bottom plate 12 during water injection, thereby protecting the bottom plate 12 from damage and extending the service life of the bottom plate 12.
[0039] like Figure 1 As shown, the other end of the water inlet pipe 4 of the prior art is an inclined end. In this case, the stress at the top of the connection between the other end of the water inlet pipe 4 and the top of the outer wall of the water collecting tank 11 is relatively concentrated, and the connection is more likely to deform. Figure 2 As shown, the other end of the water inlet pipe 4 in the utility model is set as a horizontal end, which can not only evenly disperse the stress at the connection, but also make it easier to match and connect the reinforcing plate 6 and the other end of the water inlet pipe 4, thereby completing the enhancement of the peripheral stress bearing capacity of the first through hole of the upper water collecting tank 111.
[0040] Optionally, a water jacket of a mixing iron furnace further includes a plurality of lifting ears 7 , which are evenly distributed on the top of the outer wall of the upper water collecting tank 111 and are all fixedly connected to the top of the outer wall of the upper water collecting tank 111 .
[0041] Specifically, the number of the lifting lugs 7 in the present invention is three. The water jacket body 1 can be stably suspended on external equipment by using a plurality of lifting lugs 7 evenly distributed on the top of the outer wall of the upper water collecting tank 111.
[0042] Furthermore, the fixed connections adopted in the present invention are all welding.
[0043] In summary, by setting a partition 2 in the water collecting tank 11, the water collecting tank 11 is divided into an upper water collecting tank 111 and a lower water collecting tank 112, and the upper water collecting tank 111 is connected to the lower water collecting tank 112 through the unsealed part on the partition 2. When water is continuously injected into the lower water collecting tank 112, the water that has absorbed heat in the lower water collecting tank 112 can be discharged to the upper water collecting tank 111 through the continuously injected water flow, thereby completing the water circulation inside the lower water collecting tank 112, improving the cooling effect on the bottom plate 12, reducing the number of times the bottom plate 12 is replaced, reducing the impact on the production operations of the production workshop, and reducing the safety hazards caused by water leakage of the bottom plate 12. The water flowing into the lower water collecting tank 112 is baked by the high-temperature molten iron in the molten iron receiving body 13, and scale is easily generated. A part of the scale and impurities in the lower water collecting tank 112 can move in the lower water collecting tank 112 through the gap between the blocking plate 3 and the bottom plate 12, and the other part of the scale and impurities can be discharged from the lower water collecting tank 112 through the water circulation inside the lower water collecting tank 112, thereby preventing the scale or impurities in the lower water collecting tank 112 from stagnation and accumulation, and then adhering to the inner wall of the lower water collecting tank 112, thereby improving the cooling effect on the bottom plate 12.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principle of the present invention, and these improvements and modifications should also be regarded as within the protection scope of the present invention.
Claims
1. A water jacket for an iron mixing furnace, characterized in that: include: A water jacket body (1), a partition plate (2), a blocking plate (3), a water inlet pipe (4) and a water outlet pipe (5); The water jacket body (1) comprises a water collecting box (11), a bottom plate (12) and a molten iron receiving body (13); the water collecting box (11) is located at the periphery of the molten iron receiving body (13); the bottom plate (12) is connected to the bottoms of the water collecting box (11) and the molten iron receiving body (13); The partition (2) is in the shape of an unsealed circular ring. The inner side of the partition (2) is fixedly connected to the outer wall of the molten iron receiving body (13). The outer side of the partition (2) is fixedly connected to the inner wall of the water collecting box (11). The water collecting box (11) is divided into an upper water collecting box (111) and a lower water collecting box (112) by the partition (2). The upper water collecting box (111) and the lower water collecting box (112) are connected through the unsealed part of the partition (2). The top of the outer wall of the upper water collecting box (111) is provided with a first through hole and a second through hole. The blocking plate (3 ) is vertically fixed in the lower water collecting tank (112), the top of the blocking plate (3) is connected to the lower surface of the partition (2), there is a gap between the bottom of the blocking plate (3) and the upper surface of the bottom plate (12), the two side edges of the blocking plate (3) are respectively connected to the inner wall of the lower water collecting tank (112) and the outer wall of the molten iron receiving body (13), the water outlet pipe (5) is connected to the top of the outer wall of the upper water collecting tank (111) and is located on the periphery of the first through hole, and the water outlet pipe (5) is connected to the interior of the upper water collecting tank (111) through the first through hole; The partition plate (2) is provided with a third through hole (21), the third through hole (21) being located at a side of a connection between the partition plate (2) and the blocking plate (3) and away from the unsealed portion; one end of the water inlet pipe (4) sequentially passes through the second through hole, the upper water collecting tank (111), and the third through hole (21) and then extends to the lower water collecting tank (112); the other end of the water inlet pipe (4) is located at the periphery of the second through hole.
2. The water jacket of a mixing furnace according to claim 1, characterized in that: Also includes: Two reinforcing plates (6), the first reinforcing plate (6) being sleeved on the outer periphery of the other end of the water inlet pipe (4), and one side of the first reinforcing plate (6) being fixedly connected to the outer wall of the upper water collecting tank (111); the second reinforcing plate (6) being sleeved on the outer periphery of the water outlet pipe (5), and one side of the second reinforcing plate (6) being fixedly connected to the outer wall of the upper water collecting tank (111).
3. The water jacket of a mixing furnace according to claim 1, characterized in that: The blocking plate (3) is located near the unsealed portion of the partition plate (2).
4. A water jacket for an iron mixing furnace according to claim 1, 2 or 3, characterized in that: One end of the water inlet pipe (4) is an L-shaped pipe, and the end of the transverse portion of the L-shaped pipe faces the side away from the blocking plate (3).
5. The water jacket of a mixing furnace according to claim 1, characterized in that: Also includes: A plurality of lifting ears (7), wherein the plurality of lifting ears (7) are evenly distributed on the top of the outer wall of the upper water collecting tank (111) and are all fixedly connected to the top of the outer wall of the upper water collecting tank (111).
