Narrow multifunctional miner-anchor machine

Abstract

The utility model relates to a narrow multifunctional miner-bolter. The narrow multifunctional miner-bolter comprises a body part, a cutting part, an anchoring part, a conveying part, a loading part, a walking part and a rear supporting part, the body part comprises a body rack, a rotary table and a cutting rotary oil cylinder; the cutting part is located at the front end of the body part and mainly composed of a cutting large arm, a cutting roller, a cutting motor and a cutting lifting oil cylinder, the anchoring part is located at the top of the body part and mainly composed of a jumbolter, a rotary motor, a lifting mechanism, a drilling machine lifting oil cylinder, a sliding seat and a drilling machine sliding oil cylinder, and the loading part is connected with the front end of the body part and located below the cutting part. The rear supporting part is arranged at the rear end of the body part, the conveying part comprises a scraper conveyor and a bridge type reversed loader, and the walking part is used for achieving walking movement. The utility model aims to provide the narrow multifunctional driving and anchoring machine which integrates the functions of driving, anchoring and protecting, wall expanding, wall brushing and roadway repairing, and is small in machine body size, strong in roadway adaptability and better in trafficability.

Description

Technical Field

[0001] The utility model relates to the technical field of coal mine fully mechanized mining equipment, and more specifically, to a narrow multifunctional anchor digging machine. Background Art

[0002] After years of mining, the problem of unbalanced excavation and support in tunneling has become increasingly prominent. To solve this problem, a mining and anchoring machine integrating excavation and anchoring functions has been introduced to effectively improve the efficiency of anchoring. With the increase of mining depth, the pressure of the mine has increased significantly. Under the action of mine pressure, the return tunnels of the coal mining face are generally deformed and bottom bulged. The deformation of the tunnel is serious and reaches 2-3m, which seriously affects the efficiency of coal mining and the safety of personnel and equipment. The existing tunnel repair methods are mainly manual repair with pneumatic picks and mechanized repair with tunnel repair machines. The first manual method is not the current development trend of repair operations due to its low efficiency and poor personnel safety. The second mechanized repair method generally uses a tunnel repair machine for bottom cleaning and side brushing operations. Due to the limitations of the machine body size and tunnel space, it is only used in the return air tunnel, that is, there are certain operational limitations. At the same time, the function of the tunnel repair machine is relatively single, and it can only perform bottom cleaning and side brushing operations on the non-belt conveyor side (the chute without a belt conveyor), and cannot perform side brushing on the inner side of the belt conveyor (the chute with a belt conveyor) and anchor support. At present, most (80%) coal mines in my country organize a large amount of manpower and equipment to carry out repair operations such as brushing and bottom cleaning on deformed tunnels to ensure the needs of coal mining. However, the efficiency and safety of tunnel repair operations are low, which has become a bottleneck problem restricting the high production and efficiency of coal mines.

[0003] As the mainstream equipment in underground coal mine tunnels, anchor diggers are widely recognized for their integrated mechanization of tunneling and anchoring functions, which alleviates the problem of digging and supporting balance, improves anchoring efficiency, and reduces labor intensity. Although they have similar repair functions as tunnel brushing machines and tunnel repair machines, the current anchor diggers are large in size and poorly adaptable to narrow tunnels. They cannot be withdrawn to the chute where belt conveyors and other equipment are set to replace tunnel brushing machines and tunnel repair machines for operation, resulting in high equipment costs for forming tunnels and great limitations. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to propose a narrow multifunctional anchor digger, and the utility model provides the following technical solutions:

[0005] A narrow multifunctional anchor miner, comprising a main body, a cutting part, an anchoring part, a transport part, a loading part, a traveling part and a rear support part;

[0006] The main body comprises a main body frame, a rotary table, and a cutting rotary oil cylinder. The cutting rotary oil cylinder is arranged on the main body frame, and the rotary table is arranged at the output end of the cutting rotary oil cylinder.

[0007] The cutting part is located at the front end of the main body, and is mainly composed of a cutting arm, a cutting drum, a cutting motor, and a cutting lifting cylinder. The rear end of the cutting arm is hinged with the turntable, and the cutting drum is arranged at the front end of the cutting arm in a transverse axis. The cutting motor is located inside the front end of the cutting arm and is used to drive the cutting drum to rotate. The two ends of the cutting lifting cylinder are respectively hinged with the turntable and the cutting arm, and are used to telescopically drive the cutting arm to swing up and down.

[0008] The anchoring part is located at the top of the main body, and is mainly composed of an anchor drill, a rotary motor, a lifting mechanism, a drilling rig lifting cylinder, a sliding seat, and a drilling rig sliding cylinder. The sliding seat is connected and matched with the slide rail or slide groove on the main body for front and rear sliding. The two ends of the drilling rig sliding cylinder are hinged with the main body and the sliding seat. The lifting mechanism includes a fixed frame arranged on the sliding seat, and a lifting seat connected to the fixed frame for up and down sliding. The two ends of the drilling rig lifting cylinder are respectively hinged with the lifting seat and the sliding seat. The rotary motor is arranged on the lifting seat, and the anchor drill is located at the output end of the rotary motor.

[0009] The loading part is connected to the front end of the main body and is located below the cutting part, including a main shovel board, a shovel board lifting cylinder, a star wheel loading mechanism and a star wheel driving mechanism. The rear end of the main shovel board is hinged to the turntable, and the two ends of the shovel board lifting cylinder are respectively hinged to the main shovel board and the turntable. The star wheel loading mechanism is located inside the front end of the main shovel board and is driven by the star wheel driving mechanism to load coal and rock into the main shovel board.

[0010] The rear support part is arranged at the rear end of the main body part, and includes a rear support seat, a rear support leg and a rear support cylinder. The front end of the rear support seat is connected to the main body part, the upper end of the rear support leg is hinged to the rear support seat, and the two ends of the rear support cylinder are respectively hinged to the rear support leg and the rear support seat. The rear support leg supports the main body part under the action of the rear support cylinder.

[0011] The transport part includes a scraper conveyor and a bridge transfer machine. The scraper conveyor is located in the middle of the body part. The front of the scraper conveyor is connected to the loading part, and the rear is connected to the rear support seat. The front of the bridge transfer machine is connected to the rear support seat, and the conveying parts of the bridge transfer machine overlap the scraper conveyor. When in use, the coal and rock in the loading part are sequentially sent to the ground belt conveyor through the scraper conveyor and the bridge transfer machine.

[0012] The walking parts are located at both sides of the bottom of the main body and are used to achieve walking movement.

[0013] Furthermore, the rear of the scraper conveyor is hinged to the rear support seat, and a conveyor support cylinder for supporting and adjusting the height of the rear of the scraper conveyor is connected between the scraper conveyor and the rear support seat. The front of the bridge transfer machine is hinged to the rear support seat, and a transfer machine adjusting cylinder for adjusting the height of the bridge transfer machine is connected between the rear end of the main body and the bridge transfer machine.

[0014] Furthermore, two anchor drilling rigs are provided and distributed along the front-rear direction.

[0015] Furthermore, the walking part is a crawler-type walking mechanism.

[0016] In summary, the utility model has the following beneficial effects: the utility model provides a narrow multifunctional anchor excavator with rich functions, integrating excavation, anchor protection, wall expansion, wall brushing and tunnel repair. The cutting drum has the freedom of up and down swinging and horizontal rotation while rotating and cutting. In addition to the high cutting efficiency, a larger tunnel cutting width can be achieved with a limited cutting drum length. The anchor drill has multi-directional freedom of up and down lifting, front and back sliding and rotation. The operation of the rotary motor, the drill lifting cylinder and the drill sliding cylinder can not only adjust the position of the anchor drill, but also change the anchoring direction (top anchor or side anchor) of the anchor drill. Compared with the prior art, the mobility of the anchor drill is greatly increased, thereby reducing the volume occupied by the anchoring part on the equipment. With the reasonable and compact layout between the loading part, the rear support part, the transportation part, etc., multiple functions are concentrated in a narrower fuselage, and the tunnel adaptability is strong, so that it can replace manual and traditional tunnel repair machines for repair operations, and can also be used for excavation operations. The equipment has high economic benefits, improves the tunnel forming efficiency and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a side view of a narrow multifunctional anchor digger in the utility model in use state;

[0018] Figure 2 It is a top view schematic diagram of a narrow multifunctional anchor digger in use state of a specific embodiment 1 of the utility model;

[0019] Figure 3 It is a specific embodiment 1 of the utility model of a narrow multifunctional anchor digging machine in the use state diagram when helping anchor work;

[0020] Figure 4 It is a schematic diagram of the use state of a specific embodiment 1 of a narrow multifunctional anchor digger of the utility model when working with a top anchor;

[0021] Figure numerals: 1-main body; 2-cutting part; 3-anchoring part; 31-chute; 4-transportation part; 41-scraper conveyor; 42-bridge transfer machine; 5-loading part; 6-rear support part; 7-traveling part; 8-ground belt conveyor; 91-tunnel side wall; 92-tunnel roof; 10-electrical system. DETAILED DESCRIPTION

[0022] The utility model is described in detail below in conjunction with the accompanying drawings.

[0023] Specific embodiment 1 of a narrow multifunctional anchor digging machine of the utility model:

[0024] like Figure 1-Figure 2 As shown, the narrow multifunctional anchor digger is mainly composed of a main body 1 and a cutting part 2 loaded on the main body, an anchoring part 3, a transport part 4, a loading part 5, a rear support part 6 and a walking part 7.

[0025] The main body 1 comprises a main body frame, a turntable and a cutting and rotating oil cylinder. The cutting and rotating oil cylinder is arranged at the middle of the front end of the main body frame, and the turntable is arranged at the output end of the cutting and rotating oil cylinder.

[0026] The cutting part 2 is located at the front end of the main body, and is mainly used for cutting or repairing operations. The cutting part 2 includes a cutting boom, a cutting drum, a cutting motor, a cutting reducer, and a cutting lifting cylinder. The rear end of the cutting boom is hinged to the turntable, and the turntable is driven by the cutting rotary cylinder to drive the cutting boom and the cutting drum to rotate horizontally. The cutting drum is arranged in a horizontal axis at the front end of the cutting boom, the cutting motor is located inside the front end of the cutting boom, and the cutting reducer is located inside the cutting drum and is driven by the cutting motor to rotate the cutting drum. The two ends of the cutting lifting cylinder are respectively hinged to the turntable and the cutting boom, and the cutting boom is driven by the cutting lifting cylinder to swing up and down to perform cutting operations. The cutting drum in this embodiment has multi-directional freedom of rotation, up and down swing, and horizontal rotation. The cutting direction and range can be adjusted by adjusting the direction of the cutting arm during the cutting operation. A larger radial operating range in front can be flexibly achieved with a cutting drum of the same size, thereby expanding the operation. When passing through a narrow alley intersection, the cutting drum can be rotated horizontally to process the corners, facilitating the smooth passage of the machine body.

[0027] The anchoring part 3 is used for anchoring the tunnel. The anchoring part is arranged on the top of the main body 1, and is mainly composed of an anchor drill, a rotary motor, a lifting mechanism, a drilling rig lifting cylinder, a sliding seat and a drilling rig sliding cylinder. The sliding seat is connected and cooperated with the slide groove 31 on the main body 1 in a forward and backward sliding manner. In other embodiments, the slide groove can be set as a slide rail. The two ends of the drilling rig sliding cylinder are hinged with the main body and the sliding seat, and the sliding seat is pushed to move forward and backward during extension and contraction. The lifting mechanism is arranged on the sliding seat, including a fixed frame arranged on the sliding seat, and a lifting seat connected to the fixed frame for upward and downward sliding. The two ends of the drilling rig lifting cylinder are respectively hinged with the lifting seat and the sliding seat. The rotary motor is arranged on the lifting seat, and the anchor drill is located at the output end of the rotary motor. The rotary motor can drive the anchor drill to rotate, and drive the drilling rig lifting cylinder to extend and retract to adjust the height of the anchor drill. In this embodiment, two anchor drills are arranged, and they are arranged along the front and back. Different from the traditional fixed anchor drilling rig, the anchor drilling rig in the utility model can be raised and lowered, slid forward and backward, and rotated to adjust the anchoring direction, and is flexible to operate. Figure 3 As shown, when the anchor drill is rotated toward the side wall 91 of the roadway, it can be used for anchoring operations, such as Figure 4 As shown, when it is rotated toward the tunnel roof 92, it can be used for top anchoring operations, and multi-directional anchoring work can be flexibly achieved with a smaller number of anchor drilling rigs, thereby reducing the number of anchor drilling rigs set up, thereby reducing the volume occupied by the anchoring part on the entire machine.

[0028] The loading part 5 is connected to the front end of the main body, and the rear support part 6 is arranged at the rear end of the main body. The loading part 5 is located below the cutting part 2, and is used to transport coal and rock produced by the cutting part. The loading part 5 includes a main shovel plate, a shovel plate lifting cylinder, a star wheel loading mechanism and a star wheel driving mechanism. The rear end of the main shovel plate is hinged to the turntable, and the two ends of the shovel plate lifting cylinder are respectively hinged to the main shovel plate and the main body, which can be used to adjust the lifting height of the main shovel plate. The star wheel loading mechanism is located inside the front end of the main shovel plate and is driven by the star wheel driving mechanism to load coal and rock into the main shovel plate. The rear support part 6 plays the role of supporting the main body, including a rear support seat, a rear support leg and a rear support cylinder. The front end of the rear support seat is fixedly connected to the main body, the upper end of the rear support leg is hinged to the rear support seat, and the two ends of the rear support cylinder are respectively hinged to the rear support leg and the rear support seat. Under the driving action of the rear support cylinder, the rear support leg supports the main body 1, which plays the role of stabilizing the whole machine.

[0029] The transport part includes a scraper conveyor 41 at the front and a bridge transfer machine 42 at the rear. The scraper conveyor 41 is located in the transverse middle position inside the main body. The driven wheel at the front end of the scraper conveyor 41 is rotatably assembled inside the main shovel through a support shaft. The rear of the scraper conveyor 41 is hinged to the rear support seat. A conveyor support cylinder for supporting and adjusting the height of the rear of the scraper conveyor is provided between the rear end of the scraper conveyor 41 and the rear support seat. The transport component of the bridge transfer machine 42 is a scraper chain. The front of the frame of the bridge transfer machine 42 is hinged to the rear support seat, and the front of its scraper chain overlaps the scraper conveyor 41. The rear of the bridge transfer machine 42 can be horizontally rotated to a certain angle. A transfer machine adjustment cylinder for adjusting the height of the bridge transfer machine is connected between the rear end of the main body 1 and the bridge transfer machine 42. Figure 2 As shown, during the working process, the loading part 5 rotates with the cutting part 2 to load and collect the coal and rock produced by the operation, and the coal and rock are transported in turn by the scraper conveyor 41 and the bridge transfer machine 42. The tail of the bridge transfer machine 42 turns around to unload the materials to the ground belt conveyor 8 arranged parallel to the machine. It can be found that the utility model can work in parallel with the ground belt conveyor 8 in the chute, excavate and transport synchronously without interfering with each other, and perform brushing, repair and anchoring operations in the side lane of the belt conveyor.

[0030] The walking part 7 is located on both sides of the bottom of the main body and is used to realize walking movement. The walking part is a crawler walking mechanism, which is mainly composed of a crawler frame, crawlers, and a walking drive mechanism. The crawler walking mechanism can improve the passing ability of the whole machine under harsh and complex conditions underground, and is solid and durable.

[0031] In addition, an electrical system 10 for controlling the power consumption of each part is also set on the machine. The electrical system includes an electric control box and various sensors. With the help of the intelligent system, it can also realize wireless remote control function, walking anti-collision function, UWB anti-personnel approach function, fault monitoring self-diagnosis function, video monitoring function and safety voice alarm function, etc. It can greatly improve the intelligence level of the excavation equipment, significantly reduce the labor intensity of workers and the difficulty of operation and maintenance, and then improve the working efficiency of the anchor digger, and fully guarantee the personal safety of tunnel personnel.

[0032] In summary, the narrow multifunctional anchor drilling machine provided by the utility model not only integrates multiple functions such as excavation, anchor protection, wall expansion, wall brushing, and tunnel repair, but also realizes a larger tunnel cutting width with a limited cutting drum length. The anchor drilling machine has multi-directional freedom of up and down lifting, front and rear sliding and rotation. The anchor drilling machine has strong maneuverability and flexibility, thereby greatly reducing the volume occupied by the anchoring part on the equipment; and closely cooperates with the reasonable layout of the loading part, the rear support part, the transportation part, etc., the overall layout is compact, and multiple functions are concentrated in a narrower fuselage. It has strong tunnel adaptability and passability, and can not only perform excavation operations, but also replace manual and traditional tunnel repair machines for repair operations, thereby increasing the frequency of equipment use and economic benefits, improving tunnel forming efficiency and reducing production costs.

[0033] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of ​​the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims

1. A narrow multifunctional bolter. Its characteristics are: It includes a main body, a cutting part, an anchoring part, a transport part, a loading part, a walking part and a rear support part; The main body comprises a main body frame, a rotary table, and a cutting rotary oil cylinder. The cutting rotary oil cylinder is arranged on the main body frame, and the rotary table is arranged at the output end of the cutting rotary oil cylinder. The cutting part is located at the front end of the main body, and is mainly composed of a cutting boom, a cutting drum, a cutting motor, and a cutting lifting cylinder. The rear end of the cutting boom is hinged to the turntable, and the cutting drum is arranged at the front end of the cutting boom in a transverse axis type. The cutting motor is located inside the front end of the cutting boom and is used to drive the cutting drum to rotate. Both ends of the cutting lifting cylinder are respectively hinged to the turntable and the cutting boom, and are used to telescopically drive the cutting boom to swing up and down; the anchoring part is located at the top of the main body, and is mainly composed of an anchor drill, a rotary motor, a lifting mechanism, a drilling rig lifting cylinder, a sliding seat, and a drilling rig sliding cylinder. The sliding seat is connected and cooperated with the slide rail or slide groove on the main body for front and rear sliding. Both ends of the drilling rig sliding cylinder are hinged to the main body and the sliding seat. The lifting mechanism includes a fixed frame arranged on the sliding seat, and a lifting seat connected to the fixed frame for up and down sliding movement. Both ends of the drilling rig lifting cylinder are respectively hinged to the lifting seat and the sliding seat. The rotary motor is arranged on the lifting seat, and the anchor drill is located at the output end of the rotary motor. The loading part is connected to the front end of the main body and is located below the cutting part, including a main shovel board, a shovel board lifting cylinder, a star wheel loading mechanism and a star wheel driving mechanism. The rear end of the main shovel board is hinged to the turntable, and the two ends of the shovel board lifting cylinder are respectively hinged to the main shovel board and the turntable. The star wheel loading mechanism is located inside the front end of the main shovel board and is driven by the star wheel driving mechanism to load coal and rock into the main shovel board. The rear support part is arranged at the rear end of the main body part, and includes a rear support seat, a rear support leg and a rear support cylinder. The front end of the rear support seat is connected to the main body part, the upper end of the rear support leg is hinged to the rear support seat, and the two ends of the rear support cylinder are respectively hinged to the rear support leg and the rear support seat. The rear support leg supports the main body part under the action of the rear support cylinder. The transport part includes a scraper conveyor and a bridge transfer machine. The scraper conveyor is located in the middle of the body part. The front of the scraper conveyor is connected to the loading part, and the rear is connected to the rear support seat. The front of the bridge transfer machine is connected to the rear support seat, and the conveying parts of the bridge transfer machine overlap the scraper conveyor. When in use, the coal and rock in the loading part are sequentially sent to the ground belt conveyor through the scraper conveyor and the bridge transfer machine. The walking parts are located at both sides of the bottom of the main body and are used to achieve walking movement.

2. A narrow multifunctional bolter digger as claimed in claim 1, The characteristic is that the scraper The rear part of the conveyor is hinged to the rear support seat, and a conveyor support cylinder for supporting and adjusting the height of the rear part of the scraper conveyor is connected between the scraper conveyor and the rear support seat. The front part of the bridge transfer machine is hinged to the rear support seat, and a transfer machine adjusting cylinder for adjusting the height of the bridge transfer machine is connected between the rear end of the main body and the bridge transfer machine.

3. A narrow multifunctional bolter digger as claimed in claim 1 or 2, Its characteristics are: Two anchor drilling rigs are provided and distributed along the front-rear direction.

4. A narrow multifunctional bolter digger as claimed in claim 1 or 2, Its characteristics are: The walking part is a crawler-type walking mechanism.

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