Piston type compressor pipeline vibration reduction control device

By installing metal corrugated pipes on the exhaust and air supply pipes of the piston compressor, mechanical vibration is absorbed, and the problems of pipeline damage and efficiency reduction caused by vibration in the prior art are solved, thereby improving the stability and safety of the system.

CN222185060UActive Publication Date: 2024-12-17新疆伊犁钢铁有限责任公司
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Patent Information

Application Number
CN202421046583.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-17
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The outlet pipeline of existing piston compressors is damaged due to vibration, resulting in loosening and cracking of the connection between the pipe and the valve, affecting the air suction and exhaust effect, reducing unit efficiency, and the lack of vibration-absorbing devices limits production costs and safety requirements.

Method used

Install metal corrugated pipes on the exhaust pipes and air supply pipes of piston compressors. They are connected through welding or flange, and use stainless steel corrugated pipes to absorb mechanical vibrations to reduce the impact on the pipes.

Benefits of technology

It effectively reduces vibrations generated during the operation of the piston compressor, extends the service life of the pipeline, improves the stability and safety of the system, and reduces the risk of combustion and explosion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline vibration reduction control device of a piston type compressor, which relates to the technical field of compressors and comprises a piston type compressor body, a compressor exhaust pipeline and an air supply pipeline, the compressor exhaust pipeline and the air supply pipeline are connected with the piston type compressor body, and metal corrugated pipes are additionally arranged on the exhaust pipeline and the air supply pipeline. Two sections of metal corrugated pipes are arranged on the exhaust pipeline, the metal corrugated pipe at the front end is connected with the exhaust pipeline of the piston type compressor body, the metal corrugated pipe at the rear end is connected with a spherical tank, and an air supply valve is arranged between the two sections of metal corrugated pipes. According to the utility model, the metal corrugated pipe is arranged on the tail end exhaust pipeline and the air supply pipeline of the piston type compressor, so that mechanical vibration generated in the operation process of the piston type compressor can be reduced and absorbed by the stainless steel corrugated pipe; and the influence of vibration generated in the operation process of the piston type compressor on the exhaust pipeline and the air supply pipeline is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressors, in particular to a vibration reduction control device for a pipeline of a piston type compressor. Background Art

[0002] Piston compressors are widely used in many industrial fields, such as chemical, pharmaceutical, and food processing. The outlet pipelines of existing piston compressors are mostly connected by pipe welding. Under the influence of pressure fluctuations and vibrations, the pipeline system will be damaged, and the connection between the pipeline and valves, accessories, etc. will be loosened, causing cracks in the pipeline due to fatigue. In severe cases, a large amount of medium will leak, causing combustion and explosion. In addition, vibration will affect the suction and exhaust effects and reduce the efficiency of the unit.

[0003] Based on this, the causes and anti-vibration measures of piston compressor pipeline vibration were analyzed, and the following anti-vibration measures were proposed.

[0004] The following literature was searched:

[0005] (1) "Process Pipe Installation Design Manual" China Petrochemical Press 2005, it can be seen that there is currently no process technology for installing vibration reduction devices on the terminal exhaust pipe and pipe network of piston compressors in the production of oxygen generators. Many domestic oxygen generators use pipeline gas delivery, which limits the production cost and safety requirements of enterprises. Therefore, the utility model proposes a piston compressor pipeline vibration reduction control device. Summary of the invention

[0006] Technical issues solved

[0007] The utility model aims to make up for the deficiencies of the prior art and provides a vibration reduction control device for a pipeline of a piston compressor.

[0008] Technical Solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a piston compressor pipeline vibration reduction control device, comprising a piston compressor body, a compressor exhaust pipeline and an air supply pipeline connected to the piston compressor body, characterized in that: the exhaust pipeline and the air supply pipeline are both equipped with metal bellows, and the exhaust pipeline is provided with two sections of metal bellows, the front end of the metal bellows is connected to the exhaust pipeline of the piston compressor body, and the rear end of the metal bellows is connected to a spherical tank, and an air supply valve is provided between the two sections of the metal bellows. By installing the metal bellows on the terminal exhaust pipeline and the air supply pipeline of the piston compressor, the mechanical vibration generated during the operation of the piston compressor can be reduced and absorbed by the stainless steel bellows, thereby reducing the influence of the vibration generated during the operation of the piston compressor on the exhaust pipeline and the air supply pipeline.

[0010] Preferably, the exhaust pipe and the metal bellows are fixed together by welding or flange connection.

[0011] Preferably, the air supply pipe and the metal bellows are fixed together by welding or flange connection.

[0012] Preferably, the bellows is made of stainless steel or nickel alloy.

[0013] Preferably, the air supply pipe is also fixedly connected to the metal bellows.

[0014] Beneficial Effects

[0015] Compared with the prior art, the piston compressor pipeline vibration reduction control device has the following beneficial effects:

[0016] 1. The utility model installs a metal bellows on the terminal exhaust pipe and the air supply pipe of the piston compressor, so that the mechanical vibration generated during the operation of the piston compressor can be reduced and absorbed by the stainless steel bellows, thereby reducing the influence of the vibration generated during the operation of the piston compressor on the exhaust pipe and the air supply pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the connection structure of the exhaust pipe connected to the metal bellows of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the utility model in which the gas delivery pipeline is connected to the metal bellows.

[0019] In the figure:

[0020] 1. Piston compressor body; 2. Exhaust pipe; 3. Air supply pipe; 4. Metal bellows; 5. Air supply valve; 6. Ball tank. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-2As shown, the utility model provides a technical solution: a piston compressor pipeline vibration reduction control device, comprising a piston compressor body 1, a compressor exhaust pipeline 2 and an air supply pipeline 3 connected to the piston compressor body 1, the exhaust pipeline 2 and the air supply pipeline 3 are both equipped with metal bellows 4, the exhaust pipeline 2 is provided with two sections of metal bellows 4, the front end of the metal bellows 4 is connected to the exhaust pipeline 2 of the piston compressor body 1, the rear end of the metal bellows 4 is connected to a spherical tank 6, and an air supply valve 5 is provided between the two sections of the metal bellows 4. By installing the metal bellows on the terminal exhaust pipeline and the air supply pipeline of the piston compressor, the mechanical vibration generated during the operation of the piston compressor can be reduced and absorbed by the stainless steel bellows, thereby reducing the influence of the vibration generated during the operation of the piston compressor on the exhaust pipeline and the air supply pipeline.

[0023] Please pay attention to Figure 1 The exhaust pipe 2 is fixed together with the metal bellows 4 by welding or flange connection, and the air supply pipe 3 is fixed together with the metal bellows 4 by welding or flange connection. The air supply pipe 3 is also fixedly connected to the metal bellows 4.

[0024] The utility model selects a bellows with suitable wave number, wall thickness and material according to the outlet pressure and flow of the piston compressor. The material of the bellows should have the characteristics of high pressure resistance and corrosion resistance, such as stainless steel, nickel alloy, etc. When installing the bellows: on the outlet pipeline (exhaust pipeline 2) of the piston compressor and on the air supply pipeline network (air supply pipeline 3). The bellows is reliably connected to the pipeline system, and welding, flange and other connection methods can be used to ensure the sealing between the bellows and the pipeline system. Adjust the compressor parameters: After installing the bellows, adjust the operating parameters of the compressor, such as compression ratio, exhaust volume, etc., to adapt to the system changes after the bellows are installed. At the same time, adjust the control logic of the compressor according to the actual situation to ensure the stable operation of the system.

[0025] Testing and optimization: Test the piston compressor with bellows installed to observe the changes in parameters such as pressure fluctuations and vibrations. Based on the test results, optimize and adjust the parameters of the bellows or the operating parameters of the compressor to improve the performance of the system.

[0026] Working principle: After the exhaust of the piston compressor enters the final stage cooler, the compressed gas passes through the metal bellows, which reduces and absorbs the mechanical vibration generated during the operation of the piston compressor. The compressed gas is sent into the pipeline through the air supply valve, and the vibration is further absorbed by the metal bellows installed in the air supply pipeline. The compressed gas is sent to the gas spherical tank.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A piston compressor pipeline vibration reduction control device, comprising a piston compressor body (1), a compressor exhaust pipeline (2) and an air supply pipeline (3) connected to the piston compressor body (1), characterized in that: The exhaust pipe (2) and the air supply pipe (3) are both provided with a metal bellows (4). The exhaust pipe (2) is provided with two sections of the metal bellows (4). The front end of the metal bellows (4) is connected to the exhaust pipe (2) of the piston compressor body (1), and the rear end of the metal bellows (4) is connected to the spherical tank (6). An air supply valve (5) is provided between the two sections of the metal bellows (4).

2. A piston compressor pipeline vibration reduction control device according to claim 1, characterized in that: The exhaust pipe (2) and the metal bellows (4) are fixed together by welding or flange connection.

3. The vibration reduction control device for a piston compressor pipeline according to claim 1, characterized in that: The air delivery pipe (3) and the metal bellows (4) are fixed together by welding or flange connection.

4. The vibration reduction control device for a piston compressor pipeline according to claim 1, characterized in that: The bellows is made of stainless steel or nickel alloy.

5. The vibration reduction control device for a piston compressor pipeline according to claim 1, characterized in that: The air supply pipe (3) is also fixedly connected to the metal bellows (4).

Citation Information

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