Soft sweet polishing equipment

By using a combination of a roller cylinder and a high-frequency vibrator in the gum-stain polishing equipment and combining with the PLC control system to adjust the injection area and form of the polishing oil, the problems of uneven oil coating and equipment adhesion during the gum-staining polishing process are solved, and the problem of uneven oil coating and equipment adhesion is achieved. Efficient gum polishing and automated production.

CN222193996UActive Publication Date: 2024-12-20GUANGDONG ZHANCUI FOOD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421362946.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-06-17
Filing Date
2024-06-14
Publication Date
2024-12-20
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing gummy polishing equipment is unevenly coated during the polishing process, which reduces the polishing efficiency. The equipment is prone to cause gummy adhesion, affecting production continuity, and needs to improve the degree of automation and cleaning frequency.

Method used

A soft-fitting including a cylinder, motor, transmission belt, equipment housing, high-frequency vibrator, polishing oil temporary storage tank, feed pipe, discharge pipe, fuel injection device, fixed-speed pump, bracket and PLC control cabinet are designed. Sugar polishing equipment realizes a fully automatic control system through the combination of a roller cylinder and a high-frequency vibrator, adjusts the injection area and form of polishing oil, reduces the adhesion of fudge, and improves the oil wrapping efficiency.

Benefits of technology

The utilization rate of gummy polishing oil is improved, ensuring that the surface of gummy is evenly coated with oil, reducing the frequency of manual cleaning, and improving production continuity and automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222193996U_ABST
    Figure CN222193996U_ABST
Patent Text Reader

Abstract

The utility model provides a soft sweet polishing device. The soft sweet polishing device is composed of a rolling cylinder, a motor, a transmission belt, a device shell, a high-frequency vibrator, a polishing oil temporary storage tank, a feeding pipe, a discharging pipe, an oil spraying device, a constant-speed pump, a support and a PLC control cabinet. The PLC control cabinet integrates a full-automatic control system and is connected with the rolling cylinder motor, the constant-speed pump and the high-frequency vibrator through wires, and the rotating speed and the rotating direction of the rolling cylinder, the pump speed of the constant-speed pump and the vibration frequency and amplitude of the high-frequency vibrator are controlled through the PLC control cabinet and the motor. Oil in the polishing oil temporary storage tank is pumped into the oil spraying device above the input port of the rolling cylinder through the constant-speed pump to be sprayed, the contact area of the polishing oil and the soft sweets can be increased, and the use amount of the polishing oil is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to soft candy polishing equipment. Background Art

[0002] Soft candy is a soft, elastic and tough candy. Common soft candy is mainly made of thickeners (mainly one or more of gelatin, pectin, carrageenan, etc.), white sugar, syrup and other raw materials. After a specific process, it forms a solid candy with a variety of shapes, textures and flavors, with a rich chewing feel and can be stored for a long time. Soft candy polishing is one of the key processes in the soft candy processing process. It can increase the glossiness of the soft candy surface and prevent the soft candy from sticking to each other during transportation after production. In the soft candy polishing equipment of the prior art, due to the small and concentrated area where the polishing oil is added, it is easily affected by the shape and delivery amount of the soft candy, resulting in uneven oil coating of the soft candy or reduced polishing efficiency. At the same time, as the polishing process continues, the soft candy attached to the output port of the soft candy polishing equipment gradually accumulates, affecting the subsequent continuous output of soft candy, and requires irregular manual cleaning. Therefore, it is necessary to develop a soft candy polishing equipment with high polishing efficiency and high degree of automation. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to improve the oil coating effect of soft candies in the polishing process, improve the oil coating efficiency and equipment adaptability, and at the same time improve the degree of automation of the polishing process.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a soft candy polishing equipment, including a roller cylinder, a motor, a transmission belt, an equipment housing, a high-frequency vibrator, a polishing oil temporary storage tank, a feed pipe, a discharge pipe, an oil spray device, a constant speed pump, a bracket, and a PLC control cabinet; the roller cylinder and the equipment housing are both corrosion-resistant stainless steel structures; the roller cylinder is provided with a roller cylinder input port, a roller cylinder output port, and a roller cylinder raised baffle, and the motor drives the roller cylinder to rotate; the roller cylinder output port is provided with an output port baffle, and the output port baffle is connected to the high-frequency vibrator; the roller cylinder raised baffle is 5 to 10 cm high and is along the roller cylinder The inner wall of the cylinder from the input port to the output port of the rolling cylinder is distributed in a continuous spiral; the PLC control cabinet integrates a fully automatic control system, and connects the rolling cylinder motor, the constant speed pump, and the high-frequency vibrator through wires. The PLC control cabinet controls the speed and rotation direction of the rolling cylinder, the pump speed of the constant speed pump, and the vibration frequency and amplitude of the high-frequency vibrator through the motor. The vibration frequency of the high-frequency vibrator is 10,000 to 18,000 times / min, and the vibration amplitude is 0.5 to 1.5 mm; the oil in the polishing oil temporary storage tank is pumped into the oil spraying device above the input port of the rolling cylinder through a constant speed pump for oil spraying, which can increase the contact area between the polishing oil and the soft candy and reduce the amount of polishing oil used.

[0007] Furthermore, the rolling cylinder is supported by the bracket and is tilted, with an angle of inclination ranging from 10 to 30 degrees with respect to the horizontal direction.

[0008] Furthermore, the oil spraying device can adjust the spraying area, spraying shape and atomization degree of the polishing oil according to the output speed of the soft candy, and the spraying shape includes the transformation of the polishing oil from droplets to mist.

[0009] Furthermore, the output port baffle to which the high-frequency vibrator is connected is made of an anti-adhesion material.

[0010] Furthermore, when the soft candy is not sufficiently coated with oil, the PLC control cabinet controls the rolling cylinder to rotate in the opposite direction through the motor, so that the soft candy remains in the rolling cylinder instead of being output from the output port of the rolling cylinder.

[0011] Beneficial Effects

[0012] The above technical solution has the following advantages: the oil spraying device installed in the soft candy polishing equipment of the utility model can control the oil spraying area according to the soft candy delivery amount, cooperate with the adjustment of the roller cylinder motor, improve the utilization rate of the polishing oil, and improve the soft candy oil coating effect. During the soft candy polishing process, the stainless steel baffle at the roller cylinder output port effectively reduces the possibility of part of the soft candy being thrown out from other directions as the roller cylinder rotates, and the high-frequency vibrator connected to the baffle can prevent the soft candy from adhering to the baffle, avoiding irregular manual cleaning, and improving the production continuity of the soft candy polishing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1This is a schematic diagram of the structure of the soft candy polishing equipment according to an embodiment of the utility model;

[0014] Among them, 1 roller cylinder, 2 motor, 3 transmission belt, 4 equipment housing, 5 high-frequency vibrator, 6 polishing oil temporary storage tank, 7 feed pipe, 8 discharge pipe, 9 oil spray device, 10 constant speed pump, 11 bracket, 12 PLC control cabinet, 101 roller cylinder raised baffle, 102 roller cylinder input port, 103 roller cylinder output port, 501 output port baffle DETAILED DESCRIPTION

[0015] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0016] Soft candy polishing equipment, structure such as Figure 1 As shown, the equipment consists of 1 roller cylinder, 2 motors, 3 transmission belts, 4 equipment housing, 5 high-frequency vibrator, 6 polishing oil temporary storage tank, 7 feed pipe, 6 discharge pipe, 9 oil spray device, 10 constant speed pump, 11 bracket, and 12 PLC control cabinet. The 1 roller cylinder and 4 equipment housings are both corrosion-resistant stainless steel structures; the 1 roller cylinder is provided with a 102 roller cylinder input port, a 103 roller cylinder output port, and a 101 roller cylinder raised baffle, and the 2 motors drive the 1 roller cylinder to rotate; the 102 roller cylinder output port is provided with a 501 output port baffle, and the 501 output port baffle is connected to the 5 high-frequency vibrator; the 101 roller cylinder raised baffle is 5 to 10 cm high and is continuously spirally distributed along the inner wall of the cylinder from the 102 roller cylinder input port to the 103 roller cylinder output port; the 12 PLC control cabinet integrates a fully automatic control system, through 2 roller motors, 10 constant speed pumps, and 5 high frequency vibrators are connected by wires. The 12 PLC control cabinet controls the speed and rotation direction of 1 roller, the pump speed of 10 constant speed pumps, and the vibration frequency and amplitude of 5 high frequency vibrators through 2 motors. The vibration frequency of the 5 high frequency vibrators is 10000-18000 times / min, and the vibration amplitude is 0.5-1.5mm. The oil in the 6 polishing oil temporary storage tank is pumped into the 9 oil spraying device above the 102 roller input port through the 10 constant speed pump for oil spraying, which can increase the contact area between the polishing oil and the soft candy and reduce the amount of polishing oil used.

[0017] Furthermore, the 1 rolling cylinder is supported by the 11 bracket and is placed tilted, with an inclination angle ranging from 10 to 30 degrees with respect to the horizontal direction.

[0018] Furthermore, the oil spraying device 9 can adjust the polishing oil spraying area, spraying shape, and atomization degree according to the output speed of the soft candy, and the spraying shape includes the transformation of the polishing oil from droplets to mist.

[0019] Furthermore, the 501 output port baffle to which the 5 high-frequency vibrator is connected is made of an anti-adhesion material.

[0020] Furthermore, when the soft candy is not sufficiently coated with oil, the 12PLC control cabinet controls the roller cylinder to rotate in the opposite direction through the 2 motors, so that the soft candy remains in the roller cylinder instead of being output from the roller cylinder output port.

[0021] Operation example: When the soft candy enters from the 102 cylinder input port of the 1 cylinder, the 10 fixed speed pump is turned on by operating the 12 PLC control cabinet, the speed is 4.5 rpm, the polishing oil in the 6 polishing oil temporary storage tank is quantitatively output, and the polishing oil spray range is controlled by the 9 oil spray device, so that the area of ​​the soft candy directly contacting the polishing oil is larger, and the oil coating efficiency is improved; at the same time, the 2 motor is turned on to make the drum rotate clockwise at a speed of 30 rpm. When the soft candy passes through the 1 cylinder and is output from the 103 cylinder output port, the 5 high-frequency vibrator is turned on with a vibration frequency of 12,000 times / minute and a vibration amplitude of 0.8 mm, and the soft candy polishing equipment starts to work continuously. The 12 PLC control cabinet is used to adjust the 1 cylinder speed, 9 oil spray devices, and 10 fixed speed pump parameters to control the soft candy coating effect. When the coating effect of some batches of soft candies is not good, the 2 motors can be controlled by the 12 PLC control cabinet to rotate counterclockwise, so that the soft candies can continue to roll with the rotation of the 1 roller cylinder. After they are fully coated with oil, the 2 motors can be controlled to rotate clockwise, so that the soft candies can be output from the output port of the 103 roller cylinder.

[0022] The utility model equipment is provided with a convex baffle plate of the drum 101, which makes the output speed of the soft candy uniform, and the oil spray device 9 is used to make the soft candy more uniform and efficient in oil coating. The high-frequency vibrator 5 is started to reduce the adhesion of the soft candy on the baffle plate, effectively improving the production continuity of the process.

[0023] The above is only an implementation method of the utility model. It should be pointed out that those skilled in the art can clearly understand that the utility model can also be implemented through other structures, and the features of the utility model are not limited to the above preferred embodiments. Any changes or modifications that can be easily thought of by any person familiar with the technology within the technical field of the utility model should be covered within the scope of patent protection of the utility model.

Claims

1. A soft candy polishing device, characterized in that: It includes a roller cylinder, a motor, a transmission belt, an equipment housing, a high-frequency vibrator, a polishing oil temporary storage tank, a feed pipe, a discharge pipe, an oil injection device, a constant speed pump, a bracket, and a PLC control cabinet; the roller cylinder and the equipment housing are both corrosion-resistant stainless steel structures; the roller cylinder is provided with a roller cylinder input port, a roller cylinder output port, and a roller cylinder raised baffle, and the motor drives the roller cylinder to rotate; the roller cylinder output port is provided with an output port baffle, and the output port baffle is connected to the high-frequency vibrator; the roller cylinder raised baffle is 5 to 10 cm high and is continuously spirally formed along the inner wall of the cylinder from the roller cylinder input port to the roller cylinder output port Distribution; the PLC control cabinet integrates a fully automatic control system, which connects the roller motor, constant speed pump, and high-frequency vibrator through wires. The PLC control cabinet controls the speed and rotation direction of the roller, the pump speed of the constant speed pump, and the vibration frequency and amplitude of the high-frequency vibrator through the motor. The vibration frequency of the high-frequency vibrator is 10,000 to 18,000 times / min, and the vibration amplitude is 0.5 to 1.5 mm; the oil in the polishing oil temporary storage tank is pumped into the oil spraying device above the roller input port through a constant speed pump for oil spraying, which can increase the contact area between the polishing oil and the soft candy and reduce the amount of polishing oil used.

2. The soft candy polishing device according to claim 1, characterized in that: The rolling cylinder is supported by the bracket and is placed tilted, with an angle of inclination ranging from 10 to 30 degrees with respect to the horizontal direction.

3. The soft candy polishing device according to claim 1, characterized in that: The oil spraying device can adjust the polishing oil spraying area, spraying form and atomization degree according to the output speed of the soft candy, and the spraying form includes the transformation of the polishing oil from droplets to mist.

4. The soft candy polishing device according to claim 1, characterized in that: The output port baffle to which the high-frequency vibrator is connected is made of anti-adhesion material.