Automatic control equipment for pipe cutting and deburring
By designing an automated control equipment and utilizing the cooperation of a moving mechanism, a rotating mechanism, a limiting guide mechanism and a grinding mechanism, the problems of difficulty in cutting pipe fittings of different diameters and insufficient deburring by pipe cutting machines in the existing technology have been solved, and the problem has been achieved Efficient and precise pipe cutting and deburring.
Patent Information
- Application Number
- CN202411844116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-12-15
AI Technical Summary
In the prior art, it is difficult for the pipe cutter to sufficiently cut pipe fittings of different pipe diameters, and the deburring function cannot effectively remove concealed burrs extending inside or edges of the pipe fittings, affecting the quality of the pipe fittings.
Design a type of cutting tube and the automatic control equipment of the burr, and the cooperation of the mobile institution, the first rotation mechanism, the first -level guide mechanism, the cutting mechanism, the second limit -oriented mechanism, the second rotary mechanism, and the polishing mechanism. The automated cutting and removal processing of different pipe diameter parts. The grinding mechanism is tilted with the outer edge of the tube incision and the inner edge of the pipeline to ensure the extension of the outer edge and the inner edge extended or hidden.
The accurate cutting and fully removing the burrs of different pipe diameter parts are realized, the production efficiency and the quality of the pipeline are improved, and artificial operations and costs are reduced.
Smart Images

Figure CN119347447A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe processing, and in particular to an automatic control device for pipe cutting and deburring. Background Art
[0002] In the process of industrial processing and production, it is often necessary to cut various metal tubular components, such as aluminum tubes and aluminum profiles, to a fixed length. The traditional cutting method is to use a tube cutting machine to cut the metal tubular components according to the required length. However, the traditional tube cutting machine still has some shortcomings during use. For example, after the tube is cut, there will be burrs on the end of the pipe. Workers are required to unload the materials, and then transport and load them to the deburring machine. There are many processes and the production efficiency is low.
[0003] At present, the prior art discloses a deburring pipe cutting machine and a pipe cutting method (CN115922353A). When in use, the pipe to be cut is placed in the pipe placing area, the first motor is started, and the movable seat is moved backward, and the cutting blade can cut the pipe on the pipe placing area, and then the first motor is stopped, the position of the cut pipe is adjusted, and then the second motor is started and the movable seat is moved forward, and the grinding wheel can grind the cut, without the need to carry the pipe to the deburring machine. However, the deburring equipment in the prior art still has the following deficiencies: It is not possible to fully cut pipes of different diameters, especially those with larger diameters. 2. When grinding the cuts on both sides of the pipe fittings, since the grinding wheel only contacts the flat part of the cut during the grinding process, this contact method can remove most of the burrs on the plane, but for the burrs that are not directly located on the cut plane but extend to the inside or edge of the pipe fitting or are located in hidden positions inside or on the edge of the pipe fitting, the grinding wheel may not be able to directly reach them. Therefore, these burrs are not easy to remove, and the burr removal is insufficient, which can easily affect the quality of the pipe fittings. Summary of the invention
[0004] The purpose of the present invention is to provide an automated control device for pipe cutting and deburring, which solves the problem that pipes of different diameters cannot be fully cut through the coordinated processing of a moving mechanism, a first rotating mechanism, a first limiting guide mechanism, a cutting mechanism, a second limiting guide mechanism, a second rotating mechanism and a grinding mechanism; and solves the problem that burrs extending from the inside or edge of the pipe or burrs located in hidden positions inside or on the edge of the pipe are difficult to remove through the oblique docking of the grinding mechanism with the outer edge and the inner edge of the pipe cut.
[0005] The purpose of the present invention can be achieved through the following technical solutions: An automatic control device for pipe cutting and deburring comprises a workbench, a moving mechanism is arranged on one side of the workbench, a first rotating mechanism, a first position limiting guide mechanism, a cutting mechanism, a second position limiting guide mechanism and a second rotating mechanism are arranged on the top of the workbench in sequence, wherein the first rotating mechanism is close to one side of the moving mechanism, and a grinding mechanism is also arranged on the position of the workbench corresponding to the cutting mechanism; Through the cooperation of the moving mechanism, the first rotating mechanism, the first limiting guiding mechanism, the cutting mechanism, the second limiting guiding mechanism, the second rotating mechanism and the grinding mechanism, the pipe fittings with different diameters are automatically cut and deburred; The grinding mechanism is used to butt against the outer and inner edges of the pipe cutout obliquely to remove the burrs extending or hidden on the outer and inner edges.
[0006] As a further solution of the present invention: the moving mechanism includes an installation base plate, slide rails are symmetrically arranged on both sides of the top surface of the installation base plate, a moving base is slidably arranged on the two slide rails, a two-way telescopic cylinder is installed on the top of the moving base, the telescopic rods on both sides of the two-way telescopic cylinder are symmetrically connected with clamping blocks, a screw rod is rotatably installed on one side of the installation base plate, one end of the screw rod is connected to the output shaft of the moving motor fixed on one side of the installation base plate, and the moving base is threadedly connected to the screw rod near one end of the screw rod.
[0007] As a further solution of the present invention: the first rotating mechanism includes a mounting bracket, a positioning cylinder is installed on the top of the mounting bracket, a telescopic rod of the positioning cylinder passes through the mounting bracket and is connected to an adjusting cross seat, and the adjusting cross seat is slidably arranged on the mounting bracket, a fixed base is connected to the bottom surface of the adjusting cross seat, a rotating base is rotatably arranged on the fixed base, a mounting panel is arranged on one side of the rotating base, and clamping claws are symmetrically arranged on both sides of the mounting panel, one end of the adjusting cross seat is connected to a mounting shell through a connecting rod, a rotating motor is arranged inside the mounting shell, an output shaft of the rotating motor is connected to a driving gear, and a tooth groove is provided on the axial surface of the rotating base, and the driving gear is meshed and connected with the tooth groove; And the second rotating mechanism has the same structure as the first rotating mechanism.
[0008] As a further solution of the present invention: the first limit guide mechanism includes a rotation guide component and a limit component, the rotation guide component includes a mounting base, a connecting seat is arranged in the middle of the mounting base, an adjusting screw is rotatably arranged on the connecting seat, an offset platform is symmetrically and slidably installed on the mounting base, the adjusting screw is a bidirectional screw, both ends of the bidirectional screw are respectively threadedly connected to the offset platform on the corresponding side, the offset platform is provided with a mounting platform, and a guide cylinder is rotatably arranged on the mounting platform.
[0009] As a further solution of the present invention: a limiting assembly includes four supporting columns, two supporting columns on the same side are cooperated with a connecting plate on the top, a rotating gear is rotatably arranged in the middle of the connecting plate, an adjusting rod is threadedly connected to the middle of the rotating gear, the bottoms of the two adjusting rods are cooperated with a movable base plate, a limiting cylinder is arranged in the middle of the bottom of the movable base plate, and the telescopic rod of the limiting cylinder is connected to a limiting roller.
[0010] As a further solution of the present invention: the second limiting guide mechanism includes a transverse movement assembly installed on the workbench, the transverse movement assembly includes a transverse movement track, a transverse movement base plate is slidably arranged on the transverse movement track, a transverse movement cylinder is connected to the bottom of the workbench, and the telescopic rod of the transverse movement cylinder passes through a movable matching groove provided on the workbench through a connecting plate and is connected to the bottom of the transverse movement base plate.
[0011] As a further solution of the present invention: the second limiting guide mechanism also includes a rotating guide component 2 arranged on the transverse moving base plate, and a limiting component 2 is arranged on the outer side of the rotating guide component 2, wherein the rotating guide component 2 has the same structure as the rotating guide component 1, and the limiting component 2 includes a connecting frame, and the top of the connecting frame is connected to a mounting cross plate, and a limiting cylinder 2 is installed on one side of the mounting cross plate, and the telescopic rod of the limiting cylinder 2 is connected to the limiting roller 2.
[0012] As a further solution of the present invention: the cutting mechanism includes two groups of fixed seats, a deflection table is rotatably connected between the two groups of fixed seats via a rotating shaft, a cutting motor is arranged on one side of the deflection table, and a cutting mounting seat is arranged on the other side, a cutting shaft is rotatably arranged in the cutting mounting seat, one end of the cutting shaft is transmission-connected to the cutting motor, and the other end of the cutting shaft is connected to a cutting blade, and an adjusting cylinder is rotatably arranged on the workbench, and the telescopic rod of the adjusting cylinder passes through the air avoidance groove of the workbench and is rotatably connected to the bottom of the deflection table.
[0013] As a further solution of the present invention: the grinding mechanism includes a support platform, a rotating motor is installed on the support platform, the output shaft of the rotating motor is connected to a rotating cross bar, and a grinding block is installed on the head of the rotating cross bar.
[0014] As a further solution of the present invention: the grinding block includes a grinding block body, and docking grooves are symmetrically provided on both sides of the grinding block body, and the outer side surface of the docking groove is an external grinding surface inclined outward, and the inner side surface of the docking groove is an internal grinding surface inclined inward, and multiple groups of discharge ports are symmetrically provided on both sides of the grinding block body, and each group of discharge ports is connected to the bottom of the docking groove.
[0015] Beneficial effects of the present invention: The present invention ensures the dimensional accuracy of the pipe after cutting through the precise transportation of the moving mechanism, drives the pipe to rotate synchronously through the first rotating mechanism and the second rotating mechanism, and cooperates with the limiting guidance of the first limiting guide mechanism and the second limiting guide mechanism to ensure that the pipe is cut evenly and stably during the cutting process, avoiding the pipe being completely deformed due to the force at the cutting point, thereby affecting the cutting quality. In addition, the adjustability of the guide cylinder spacing in the first limiting guide mechanism and the second limiting guide mechanism and the adjustability of the limiting roller one or the limiting roller two further enable the present device to be suitable for processing pipes of different diameters.
[0016] The present invention docks the pipe cutout in the docking groove so that the outer edge and inner edge of the cutout are in oblique contact with the outer polished surface and the inner polished surface, and then the rotating pipe and the polishing block generate friction to remove the burrs extending or hidden on the outer edge and the inner edge. At the same time, the removed burrs are discharged from the discharge port. For pipes with different wall thicknesses, the outer edge and inner edge of the cutout are also in oblique contact with the outer polished surface and the inner polished surface to fully remove the burrs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings.
[0018] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ; Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a schematic diagram of the structure of the mobile mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the first rotating mechanism of the present invention; Figure 5 It is a schematic diagram of the connection structure between the driving gear and the rotating base of the present invention; Figure 6 This is a schematic diagram of the structure of the first limiting guide mechanism of the present invention. Figure 1 ; Figure 7 This is a schematic diagram of the structure of the first limiting guide mechanism of the present invention. Figure 2 ; Figure 8 The cutting mechanism structure of the present invention is shown in FIG. Figure 1 ; Fig. 9 The cutting mechanism structure of the present invention is shown in FIG. Figure 2 ; Fig.10 It is a schematic diagram of the structure of the second position limiting guide mechanism of the present invention; Fig.11 It is a schematic diagram of the structure of the transverse shift assembly of the present invention; Fig.12It is a schematic diagram of the structure of the grinding mechanism of the present invention; Fig.13 It is a schematic diagram of the assembly structure of the connecting rod and the rotating cross rod of the present invention; Fig.14 It is a schematic diagram of the structure of the grinding block of the present invention; Fig.15 It is a schematic diagram of the grinding state of the equipment of the present invention; Fig.16 It is a schematic diagram of the connection structure between the feeding mechanism and the overall equipment of the present invention; Fig.17 It is a schematic diagram of the structure of the feeding mechanism of the present invention; Fig.18 yes Fig.17 Schematic diagram of the enlarged structure of area A in the middle.
[0019] In the figure: 1. workbench; 10. rack; 11. extension bracket; 12. panel; 2. moving mechanism; 21. mounting base; 22. slide rail; 23. screw; 24. moving motor; 25. moving base; 26. two-way telescopic cylinder; 27. clamping block; 3. first rotating mechanism; 31. mounting bracket; 32. adjustment cylinder; 33. adjustment cross seat; 34. fixed base; 35. rotating base; 36. mounting panel; 37. sliding pressure strip; 38. clamping cylinder; 39. clamping claw ; 310, mounting shell; 311, rotating motor; 312, driving gear; 4, first limiting guide mechanism; 41, rotating guide assembly 1; 411, mounting base; 412, connecting seat; 413, adjusting screw; 414, offset table; 415, mounting table; 416, guide cylinder; 42, limiting assembly 1; 421, supporting column; 422, adjusting rod; 423, transmission chain; 424, moving base plate; 425, limiting cylinder 1; 426, limiting roller 1; 5, cutting mechanism ; 51, fixed seat; 52, deflection table; 53, cutting motor; 54, cutting mounting seat; 55, cutting blade; 56, adjusting cylinder; 6, second limit guide mechanism; 61, rotating guide assembly 2; 611, push rod; 62, limit assembly 2; 621, connecting frame; 622, mounting cross plate; 623, limit cylinder 2; 624, limit roller 2; 63, transverse movement assembly; 631, transverse movement track; 632, slider; 633, transverse movement substrate; 634, transverse movement cylinder; 7, second Rotating mechanism; 8. Grinding mechanism; 81. Support table; 82. Rotating motor; 83. Rotating cross bar; 831. Mounting groove; 84. Grinding block; 85. Connecting rod; 86. Connecting shaft; 841. Grinding block body; 842. Docking groove; 843. External grinding surface; 844. Internal grinding surface; 845. Discharge port; 9. Feeding mechanism; 91. Material rack; 92. Lifting mechanism; 93. Transmission screw; 94. Transmission gear; 95. Mounting cylinder; 96. Lifting rod; 97. Transmission cylinder. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1
[0021] In this embodiment, Figure 1-Figure 15 As shown, an automatic control device for pipe cutting and deburring is disclosed, which includes a workbench 1 located on a processing production line, a moving mechanism 2 is arranged on one side of the workbench 1, and is used for automatically conveying pipe fittings in fixed lengths, and a first rotating mechanism 3, a first limiting guide mechanism 4, a cutting mechanism 5, a second limiting guide mechanism 6 and a second rotating mechanism 7 are arranged in sequence on the workbench 1 along the processing direction (i.e., the conveying direction of the moving mechanism 2), wherein the first rotating mechanism 3 is arranged close to the moving mechanism 2, and a grinding mechanism 8 is also arranged on the workbench 1 at a position corresponding to the cutting mechanism 5, and is used for fully grinding and removing burrs from the cut ends of the pipe fittings after cutting.
[0022] The pipe fittings are automatically cut and deburred by the cooperation of the moving mechanism 2, the first rotating mechanism 3, the first limiting guide mechanism 4, the cutting mechanism 5, the second limiting guide mechanism 6, the second rotating mechanism 7 and the grinding mechanism 8. The above mechanisms are interconnected and cooperated to form a processing whole, so that the pipe fittings can be processed in sequence and in an orderly manner, thereby improving the processing efficiency and quality, reducing manual operations, and saving labor costs.
[0023] like Figure 1 , Figure 2 and Figure 8 As shown, the workbench 1 comprises a frame 10 , a panel 12 is arranged on the top of the frame 10 , and the panel 12 is used to receive and install the various mechanisms mentioned above, and an extension bracket 11 is arranged on one side of the frame 10 for receiving and installing the moving mechanism 2 .
[0024] In order to enable automatic conveyance of pipes during processing and ensure the accuracy of the conveying position, this embodiment installs a moving mechanism 2 on the extension bracket 11 to automatically convey the pipes and sets the conveying position according to requirements to ensure cutting accuracy.
[0025] Among them Figure 1-Figure 3As shown, the above-mentioned moving mechanism 2 includes a mounting base 21 fixedly connected to the extension bracket 11, and slide rails 22 are symmetrically arranged on both sides of the top surface of the mounting base 21, and a moving base 25 is slidably arranged on the two slide rails 22, and a two-way telescopic cylinder 26 is installed on the top of the moving base 25, and the telescopic rods on both sides of the two-way telescopic cylinder 26 are symmetrically connected to the clamping seats, and the two clamping seats are both installed with clamping blocks 27, and mounting blocks are symmetrically arranged at both ends of one side of the mounting base 21, and screws 23 are rotatably installed on the two mounting blocks, and one end of the screw 23 is connected to the output shaft of the moving motor 24 fixed on one side of the mounting base 21, wherein the moving base 25 is threadedly connected to the screw 23 near one end of the screw 23.
[0026] The screw rod 23 is driven to rotate by the mobile motor 24, and the screw rod 23 drives the mobile base 25 to move horizontally, and the two-way telescopic cylinder 26 drives the clamping blocks 27 on both sides to clamp the pipe fittings, and then cooperates with the movement of the mobile base 25 to realize the clamping and transportation of the pipe fittings. A limit block is also arranged on the installation base plate 21, and the limit block is used to prevent the mobile base 25 from moving excessively and interfering with other structures; a mobile chain can also be arranged on the installation base plate 21 to ensure the stability of movement.
[0027] Furthermore, the clamping block 27 is made of an elastic material, such as rubber, which can elastically clamp the pipe to avoid damage to the surface of the pipe clamping part. At the same time, it can achieve a fully stable and adaptive clamping of pipes of different diameters, avoiding the need to replace different clamping structures for processing pipes of different diameters, thereby improving the efficiency of the entire processing. It should be further noted that the clamping block 27 can also be configured with a central slot (such as Figure 3 As shown in the figure), the deformation ease of the middle part of the clamping block 27 is improved, so that the effective clamping surface of the clamping block 27 and the pipe fitting is larger after clamping, thereby ensuring the stability of clamping.
[0028] Furthermore, in order to enable the equipment in this embodiment to adapt to the processing of pipes of different diameters and perform sufficient cutting, in this embodiment, a first rotating mechanism 3 and a second rotating mechanism 7 are provided to clamp and rotate the pipes, and cooperate with the cutting mechanism 5 to achieve sufficient cutting. The pipe rotary cutting is adopted, so that the cutting mechanism 5 can smoothly cut pipes of larger diameters.
[0029] Among them Figure 4 and Figure 5As shown, the first rotating mechanism 3 comprises a mounting bracket 31 connected to the extension bracket 11, a positioning cylinder 32 is installed on the top of the mounting bracket 31, a telescopic rod of the positioning cylinder 32 passes through the mounting bracket 31 and is connected to an adjusting cross seat 33, and the adjusting cross seat 33 is slidably arranged on the mounting bracket 31 and can slide up and down along the mounting bracket 31, a fixed base 34 is connected to the bottom surface of the adjusting cross seat 33, an arc groove larger than a semicircle is opened on the fixed base 34, a rotating base 35 is rotatably arranged in the arc groove, and a mounting panel 36 is connected to the rotating base 35 away from the moving mechanism 2 by bolts, and the mounting panel A clamping groove is provided in the middle of 36, and a plurality of sliding strips 37 are symmetrically installed on both sides of the clamping groove of the mounting panel 36. The two sliding strips 37 on each side form a group, and a sliding groove is provided between the opposite sides of a group of sliding strips 37. A clamping claw 39 is provided between the two sliding grooves for sliding cooperation, and a clamping cylinder 38 is connected to the tail of the clamping claw 39. The clamping cylinder 38 is fixed on the mounting panel 36 to push the clamping claw 39 to slide between a group of sliding strips 37. The two opposite groups of clamping claws 39 move inward to clamp the pipe fittings, wherein the clamping surface of the clamping claw 39 is provided with an inwardly concave arc surface to increase the adaptability to pipe fittings of different diameters.
[0030] Furthermore, one end of the adjusting cross seat 33 is connected to the mounting shell 310 through a connecting rod, and a rotating motor 311 is arranged inside the mounting shell 310. The output shaft of the rotating motor 311 is connected to the driving gear 312, and a tooth groove is opened on the axial surface of the rotating base 35. The driving gear 312 is meshed with the tooth groove. The rotating base 35 is driven to rotate by the rotating motor 311, thereby driving the pipe fitting to rotate.
[0031] Furthermore, the second rotating mechanism 7 is consistent with the first rotating mechanism 3 in structure, except that the first rotating mechanism 3 is mounted on the extension bracket 11, while the second rotating mechanism 7 is mounted on the panel 12, and the second rotating mechanism 7 is close to the output end of the pipe.
[0032] The first rotating mechanism 3 and the second rotating mechanism 7 are used to realize synchronous rotation of the two ends of the pipe, and then cooperate with the cutting mechanism 5 to perform cutting, so that the pipe can be cut stably.
[0033] Furthermore, in order to ensure the stability of the pipe during the rotational cutting process and avoid deformation of the pipe due to uneven force at the incision of the pipe, this embodiment provides a first limiting guide mechanism 4 and a second limiting guide mechanism 6 to limit the support and rotation guide the pipe at both ends of the incision, thereby providing sufficient supporting force for the pipe, ensuring the stability of the cutting process and avoiding bending deformation.
[0034] like Figure 6 and Figure 7As shown, the first limiting guide mechanism 4 includes a rotation guide component 41 installed on the panel 12 and a limiting component 42 located outside the rotation guide component 41, wherein the rotation guide component 41 includes a mounting base 411, the mounting base 411 is fixedly connected to the panel 12, and a sliding cavity is opened in the middle of the mounting base 411, and sliding grooves are symmetrically opened at both ends of the sliding cavity, a connecting seat 412 is arranged in the middle of the sliding cavity, and an offset platform 414 is symmetrically slidably installed on both sides of the connecting seat 412, and the two ends of the offset platform 414 are slidably matched with the sliding groove, and an adjusting screw 41 is rotatably arranged on the connecting seat 412. 3. The adjusting screw 413 is a bidirectional screw, and both ends of the bidirectional screw extend toward both ends of the connecting seat 412 respectively and are threadedly connected with the offset platform 414 on the corresponding side. One end of the adjusting screw 413 is connected with an adjusting handle for manually adjusting the distance between the two offset platforms 414, and a mounting platform 415 is provided on each offset platform 414, and a guide cylinder 416 is rotatably provided on the mounting platform 415. The guide cylinder 416 is arranged along the length direction of the pipe fitting. The two guide cylinders 416 provide stable support for the cutting end of the pipe fitting and guide the rotation of the pipe fitting to ensure that the pipe fitting can rotate smoothly while having support force.
[0035] By rotating the adjusting screw 413, the guide cylinders 416 on both sides are driven to move toward each other, so as to adjust the distance between the guide cylinders 416 and stably support pipes with different diameters.
[0036] Furthermore, the above-mentioned limit assembly 1 42 includes support columns 421 located at the four corners of the mounting base 411, and the tops of the two support columns 421 on the same side are matched with connecting plates, and the middle parts of the two connecting plates are rotatably provided with rotating gears, and the middle part of the rotating gear is threadedly connected with an adjustment rod 422 (the outer axial surface of the adjustment rod 422 is provided with an external thread, and the middle part of the rotating gear is provided with an internal thread, and the two cooperate to achieve up and down movement), and the bottoms of the two adjustment rods 422 are matched with a movable base plate 424, and the four sides of the movable base plate 424 are connected to the four support columns 421 is a sliding connection, a rotating handle is installed on the top of the rotating gear on one side, and the two rotating gears are driven by a transmission chain 423. A limiting cylinder 425 is arranged in the middle of the bottom of the movable base plate 424, and the telescopic rod of the limiting cylinder 425 is connected with a mounting seat. A limiting roller 426 is rotatably installed in the mounting seat, and the axis of the limiting roller 426 is parallel to the axis of the guide cylinder 416. The limiting roller 426 cooperates with the guide cylinder 416 to limit the cutting of the pipe fitting, so as to avoid bending and deformation caused by the force at the incision of the pipe fitting during cutting.
[0037] By rotating the gear, the adjusting rods 422 on both sides are synchronously driven to move up and down, thereby driving the movable base plate 424 to move up and down, and roughly adjusting the distance between the limit roller 426 and the guide cylinder 416. Then, the distance between the limit roller 426 and the guide cylinder 416 is accurately adjusted by the limit cylinder 425, so as to realize stable limit support and guidance of the pipe fitting.
[0038] like Fig.10 and Fig.11 As shown, the above-mentioned second limiting guide mechanism 6 includes a transverse movement component 63 installed on the workbench 1, and the transverse movement component 63 includes a transverse movement track 631 installed on the panel 12, and multiple groups of sliders 632 are arranged on the transverse movement track 631, and the multiple groups of sliders 632 are matched and connected with a transverse movement base plate 633, and the above-mentioned panel 12 is provided with a movable matching groove below the transverse movement base plate 633, and a transverse movement cylinder 634 is installed at the bottom of the panel 12, and the telescopic rod of the transverse movement cylinder 634 passes through the movable matching groove through the connecting plate and is connected to the bottom of the transverse movement base plate 633, so that the transverse movement cylinder 634 drives the transverse movement base plate 633 to slide flexibly on the transverse movement track 631.
[0039] Furthermore, a rotary guide component 61 is provided on the transverse moving base plate 633, and a limiting component 62 is provided on the outer side of the rotary guide component 61, wherein the rotary guide component 61 and the rotary guide component 41 have the same structure and operation mode, and the limiting component 62 includes a connecting frame 621 provided on the transverse moving base plate 633, a mounting cross plate 622 is connected to the top of the connecting frame 621, a limiting cylinder 623 is installed at the bottom of one end of the mounting cross plate 622 close to the first limiting guide mechanism 4, the telescopic rod of the limiting cylinder 623 is connected to a mounting seat, and a limiting roller 624 is installed in the mounting seat, wherein the axis of the limiting roller 624 is also parallel to the axis of the guide cylinder 416, and the limiting support for the cutting end of the pipe is realized by the cooperation between the limiting roller 624 and the guide cylinder 416.
[0040] This embodiment also adapts to the cutting of pipes with different diameters by setting a cutting mechanism 5 with an adjustable cutting angle, and the cutting mechanism 5 cooperates with the first rotating mechanism 3, the second rotating mechanism 7, the first limiting guide mechanism 4 and the second limiting guide mechanism 6 to achieve stable and efficient cutting of pipes with different diameters.
[0041] like Figure 8 and Fig. 9As shown, the above-mentioned cutting mechanism 5 includes two groups of fixed seats 51 installed on the panel 12, and a deflection table 52 is rotatably connected between the two groups of fixed seats 51 through a rotating shaft. A cutting motor 53 is arranged on one side of the deflection table 52, and a cutting mounting seat 54 is arranged on the other side. A cutting shaft is rotatably arranged in the cutting mounting seat 54, and one end of the cutting shaft is connected to the output shaft of the cutting motor 53 through a chain to realize power transmission. A cutting blade 55 is connected to the other end of the cutting shaft to realize cutting of the pipe fittings, and an air avoidance groove is opened on the panel 12 below the deflection table 52, and an adjusting cylinder 56 is rotatably arranged on the frame 10, and the telescopic rod of the adjusting cylinder 56 passes through the air avoidance groove and is rotatably connected to the bottom of the deflection table 52. The deflection angle of the deflection table 52 is adjusted by adjusting the telescopic adjustment of the cylinder 56, thereby changing the cutting angle to adapt to the cutting of pipe fittings of different diameters.
[0042] like Figure 12-14 As shown, this embodiment further provides a grinding mechanism 8 to simultaneously grind and remove burrs from the cut ends of the two pipe sections after cutting. At the same time, an inserted butt-jointed grinding block 84 is provided to fully remove burrs at the cut ends of the pipes, including burrs extending from or hidden on the outer and inner edges.
[0043] The grinding mechanism 8 includes a support platform 81 arranged on the panel 12 , on which a rotating motor 82 is installed. The output shaft of the rotating motor 82 is connected to a rotating cross bar 83 , and a grinding block 84 is installed at the head of the rotating cross bar 83 .
[0044] And specifically Fig.13 As shown, a mounting groove 831 is provided in the rotating cross bar 83, and a connecting rod 85 is connected to one end of the grinding block 84. The connecting rod 85 is inserted into the mounting groove 831, and a connecting shaft 86 is provided at one end of the mounting groove 831. The connecting shaft 86 passes through the connecting rod 85, and springs (not shown in the figure) are provided on the connecting shaft 86 on both sides of the connecting rod 85. Further, a push rod 611 is provided on the rotating guide component 61, and the position of the grinding block 84 can be flexibly adjusted by the push rod 611 and the spring to dock with the incisions of the pipe fittings at both ends.
[0045] Furthermore, if Fig.14As shown, the above-mentioned grinding block 84 includes a grinding block body 841, and docking grooves 842 are symmetrically opened on both sides of the grinding block body 841, and the outer side surface of the docking groove 842 is an outer grinding surface 843 inclined outward, and the inner side surface of the docking groove 842 is an inner grinding surface 844 inclined inward, and the outer edge and inner edge burrs are further removed by the inclined outer grinding surface 843 and the inner grinding surface 844. At the same time, the extended or hidden burrs can be adaptively ground off for the pipe cuttings with different pipe wall thicknesses, and in order to avoid the accumulation of burrs polished off during the grinding process and the influence on the grinding, a plurality of groups of discharge ports 845 are symmetrically opened on both sides of the grinding block body 841, and each group of discharge ports 845 is connected to the bottom of the docking groove 842, so that the burrs after grinding are discharged along the discharge port 845, and the accumulation of burrs in the docking groove 842 is avoided, which affects the grinding.
[0046] Furthermore, for pipes with different diameters, the grinding blocks 84 need to be replaced accordingly. The grinding blocks 84 used for different pipe diameters only change the position and size of the docking groove 842, and other structures remain unchanged.
[0047] By docking the pipe cut in the docking groove 842, the outer edge and inner edge of the cut are made to contact with the outer polishing surface 843 and the inner polishing surface 844 at an angle, and then the rotating pipe and the polishing block 84 generate friction, and the burrs extending or hidden on the outer edge and the inner edge are removed. At the same time, the removed burrs will be discharged from the discharge port 845. For pipes with different wall thicknesses, the outer edge and inner edge of the cut are also made to contact with the outer polishing surface 843 and the inner polishing surface 844 at an angle. The difference is that the contact positions are different, and the burrs can be further removed. Embodiment 2
[0048] This embodiment is a specific method of using the first embodiment, and includes the following steps: Step 1, preparation stage: according to the diameter of the pipe fitting to be cut to a fixed length, the adjusting screw 413 in the first limiting guide mechanism 4 and the second limiting guide mechanism 6 is rotated to adjust the spacing between the two corresponding guide cylinders 416 so that they can adapt to the support, and the adjusting cylinder 32 in the first rotating mechanism 3 and the second rotating mechanism 7 is synchronously started to adjust the position of the rotating base 35 so that the axes of the two rotating bases 35 are collinear and the axes of the two rotating bases 35 are aligned. They are collinear with the circular axes formed by the two groups of guide cylinders 416 on the corresponding sides.
[0049] Step 2, pipe conveying: put the pipe to be cut between the two groups of guide cylinders 416 of the first limiting guide mechanism 4, start the limiting cylinder 425, drive the limiting roller 426 to descend, squeeze and limit the pipe, then start the two-way telescopic cylinder 26 to drive the clamping block 27 to clamp the pipe, then the limiting cylinder 425 drives the limiting roller 426 to rise, release the pipe, and at the same time start the moving motor 24 to drive the screw 23 to rotate, and the screw 23 drives the moving base 25 to move to convey the pipe; in the initial stage, move until one end of the pipe is flush with the cutting blade 55, and then convey it according to the fixed-length cutting distance. It should be explained that when the moving distance is insufficient at one time, multiple moves can be used to achieve fixed-length conveying.
[0050] Step 3, rotary cutting: after being transported to the right place, the limiting cylinder 1 425 drives the limiting roller 1 426 to descend, and the limiting cylinder 2 623 drives the limiting roller 2 624 to descend, so as to squeeze and limit the pipe fitting, and then the clamping cylinder 38 pushes the clamping claw 39 to clamp the pipe fitting inward (the first rotating mechanism 3 and the second rotating mechanism 7 clamp synchronously), and the rotating motor 311 is started to drive the driving gear 312 to rotate, and the driving gear 312 drives the rotating base 35 to rotate, and then drives the pipe fitting to rotate, and the cutting motor 53 is started to drive the cutting disc 55 to rotate, and the adjusting cylinder 56 is started synchronously to adjust the angle of the cutting disc 55 for cutting; Step 4, grinding burrs: After cutting, start the regulating cylinder 56 to drive the cutting blade 55 away from the pipe, then start the clamping cylinder 38 of the second rotating mechanism 7 to drive the clamping claw 39 to release the pipe, then start the traverse cylinder 634 to drive the traverse base plate 633 to move to one side of the second rotating mechanism 7 to expand the distance between the pipes at both ends, then start the rotating motor 82 to drive the rotating cross bar 83 to deflect 90 degrees so that the grinding block 84 corresponds to the height position of the pipe cut, then start the traverse cylinder 634 to drive the traverse base plate 633 to move toward the cutting mechanism 5, and at the same time, the push rod 611 squeezes the connecting rod 85 to drive the grinding block 84 Move so that the cuts of the pipe fittings at both ends are connected to the docking groove 842, and then start the clamping cylinder 38 of the second rotating mechanism 7 to drive the clamping claw 39 to clamp the pipe fitting, and synchronously start the two sets of rotating motors 311 to drive the rotating base 35 to rotate synchronously, and then drive the pipe fitting to rotate for grinding and deburring. After grinding, the second rotating mechanism 7 releases the pipe fitting, and the transverse cylinder 634 drives the transverse base plate 633 to move toward the second rotating mechanism 7 to transport the pipe fittings after cutting and deburring. At the same time, the grinding block 84 is reset, and the rotating motor 82 drives the grinding block 84 to deflect ninety degrees in the opposite direction and return to the initial position to wait for the next processing.
[0051] This embodiment ensures the dimensional accuracy of the pipe after cutting through the precise conveying of the moving mechanism 2, drives the pipe to rotate synchronously through the first rotating mechanism 3 and the second rotating mechanism 7, and cooperates with the limiting guidance of the first limiting guide mechanism 4 and the second limiting guide mechanism 6 to ensure that the pipe is cut evenly and stably during the cutting process, avoiding the pipe being completely deformed due to the force at the cutting point, which affects the cutting quality, and the adjustability of the spacing between the guide cylinders 416 in the first limiting guide mechanism 4 and the second limiting guide mechanism 6 and the adjustability of the limiting roller 1 426 or the limiting roller 2 624 further enable the present device to be applicable to the processing of pipes with different diameters; And the present embodiment further drives the rear legs of the cut pipe by the transverse movement assembly 63, thereby expanding the distance between the pipes on both sides, so that the grinding mechanism 8 can be docked between the pipes on both sides, and the position of the grinding block 84 can be flexibly adjusted so that the cuts of the pipes at both ends can be inserted into the grinding block 84 to achieve sufficient grinding, thereby removing the burrs extending or hidden on the outer and inner edges. Embodiment 3
[0052] Since the lengths of the pipes to be cut are different, when encountering a long pipe, directly placing the pipe will cause the external pipe to be unstable without support, affecting the entire cutting. Therefore, this embodiment is provided with a feeding mechanism 9 on the basis of the first embodiment. The feeding mechanism 9 is arranged on the side close to the moving mechanism 2, and Figure 16-Figure 18 As shown, the feeding mechanism 9 includes a material rack 91, on which a plurality of lifting mechanisms 92 are arranged at equal intervals, and the plurality of lifting mechanisms 92 are connected by transmission screws 93 to achieve synchronous lifting.
[0053] For longer pipe fittings, after the pipe fittings are placed in the first limiting guide mechanism 4, the outer part is placed in the loading mechanism 9 for support, wherein the lifting mechanism 92 includes a mounting cylinder 95 installed on the material rack 91, and a lifting rod 96 is slidably arranged inside the mounting cylinder 95, and the top of the lifting rod 96 is Y-shaped, and a transmission cylinder 97 is rotatably arranged on the Y-shaped inclined rod, and the axial surface of the lifting rod 96 is provided with a tooth groove, and a plurality of groups of transmission gears 94 are arranged at corresponding positions on the transmission screw 93, and the transmission gear 94 is meshed and connected with the lifting rod 96 at the corresponding position, and the transmission screw 93 is driven to synchronously drive the lifting rod 96 to move up and down to support pipes of different diameters, and the center of the circular trajectory tangent to the two transmission cylinders 97 is colinear with the axis of the rotating base 35, so as to realize stable transmission at the same height and stable conveying and support for longer pipe fittings.
[0054] Furthermore, an automatic unloading mechanism can be set on one side of the feeding mechanism 9, which can automatically release the pipe fittings to fall onto the feeding mechanism 9, and cooperate with the feeding mechanism 9 to realize automatic loading of the pipe fittings, further improving the automation level of the entire device, wherein no specific restrictions are made on the automatic unloading mechanism.
[0055] It should be noted that after the automatic loading, the transportation of the pipe requires the moving mechanism 2 to perform multiple reciprocating movements to achieve the initial state of cutting, that is, one end of the pipe is flush with the cutting blade 55.
[0056] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An automatic control device for pipe cutting and deburring, comprising a workbench (1), characterized in that: A moving mechanism (2) is arranged on one side of the workbench (1), and a first rotating mechanism (3), a first limiting guide mechanism (4), a cutting mechanism (5), a second limiting guide mechanism (6) and a second rotating mechanism (7) are arranged in sequence on the top of the workbench (1), wherein the first rotating mechanism (3) is close to one side of the moving mechanism (2), and a grinding mechanism (8) is also arranged at a position on the workbench (1) corresponding to the cutting mechanism (5); Automatic cutting and deburring processing is performed on pipes of different diameters through the cooperation of a moving mechanism (2), a first rotating mechanism (3), a first limiting guiding mechanism (4), a cutting mechanism (5), a second limiting guiding mechanism (6), a second rotating mechanism (7) and a grinding mechanism (8); The grinding mechanism (8) is butted against the outer edge and the inner edge of the pipe cutout to remove the burrs extending from or hidden on the outer edge and the inner edge.
2. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The moving mechanism (2) comprises a mounting base plate (21), slide rails (22) are symmetrically arranged on both sides of the top surface of the mounting base plate (21), a moving base (25) is slidably arranged on the two slide rails (22), a two-way telescopic cylinder (26) is installed on the top of the moving base (25), and the two telescopic rods on both sides of the two-way telescopic cylinder (26) are symmetrically connected to clamping blocks (27), a screw rod (23) is rotatably installed on one side of the mounting base plate (21), one end of the screw rod (23) is connected to the output shaft of a moving motor (24) fixed to one side of the mounting base plate (21), and one end of the moving base (25) close to the screw rod (23) is threadedly connected to the screw rod (23).
3. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The first rotating mechanism (3) comprises a mounting bracket (31), a positioning cylinder (32) is mounted on the top of the mounting bracket (31), a telescopic rod of the positioning cylinder (32) penetrates the mounting bracket (31) and is connected to an adjusting cross seat (33), and the adjusting cross seat (33) is slidably arranged on the mounting bracket (31), a fixed base (34) is connected to the bottom surface of the adjusting cross seat (33), a rotating base (35) is rotatably arranged on the fixed base (34), a mounting panel (36) is arranged on one side of the rotating base (35), and clamping claws (39) are symmetrically arranged on both sides of the mounting panel (36), one end of the adjusting cross seat (33) is connected to a mounting shell (310) via a connecting rod, a rotating motor (311) is arranged inside the mounting shell (310), an output shaft of the rotating motor (311) is connected to a driving gear (312), and a tooth groove is provided on the axial surface of the rotating base (35), and the driving gear (312) is meshedly connected with the tooth groove; Furthermore, the second rotating mechanism (7) has the same structure as the first rotating mechanism (3).
4. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The first position limiting guide mechanism (4) comprises a rotation guide component (41) and a position limiting component (42). The rotation guide component (41) comprises a mounting base (411). A connecting seat (412) is arranged in the middle of the mounting base (411). An adjusting screw (413) is rotatably arranged on the connecting seat (412). An offset platform (414) is symmetrically slidably arranged on the mounting base (411). The adjusting screw (413) is a bidirectional screw. Both ends of the bidirectional screw are respectively threadedly connected to the offset platform (414) on the corresponding side. The offset platform (414) is provided with a mounting platform (415). A guide cylinder (416) is rotatably arranged on the mounting platform (415).
5. The pipe cutting and deburring automatic control equipment according to claim 4, characterized in that: The limiting assembly 1 (42) comprises four supporting columns (421), the tops of the two supporting columns (421) on the same side are matched with connecting plates, the middle of the connecting plates are rotatably provided with rotating gears, the middle of the rotating gears are threadedly connected with adjusting rods (422), the bottoms of the two adjusting rods (422) are matched with movable base plates (424), the middle of the bottom of the movable base plates (424) is provided with a limiting cylinder 1 (425), and the telescopic rod of the limiting cylinder 1 (425) is connected with a limiting roller 1 (426).
6. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The second position-limiting guide mechanism (6) comprises a transverse movement assembly (63) mounted on the workbench (1), the transverse movement assembly (63) comprising a transverse movement track (631), a transverse movement base plate (633) being slidably arranged on the transverse movement track (631), a transverse movement cylinder (634) being connected to the bottom of the workbench (1), and a telescopic rod of the transverse movement cylinder (634) passing through a movable matching groove provided on the workbench (1) via a connecting plate and connected to the bottom of the transverse movement base plate (633).
7. The pipe cutting and deburring automatic control equipment according to claim 6, characterized in that: The second limiting guide mechanism (6) further comprises a second rotating guide component (61) arranged on the transverse moving base plate (633), a second limiting component (62) being arranged outside the second rotating guide component (61), wherein the second rotating guide component (61) has the same structure as the first rotating guide component (41), the second limiting component (62) comprising a connecting frame (621), a mounting horizontal plate (622) being connected to the top of the connecting frame (621), a second limiting cylinder (623) being installed on one side of the mounting horizontal plate (622), and a telescopic rod of the second limiting cylinder (623) being connected to a second limiting roller (624).
8. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The cutting mechanism (5) comprises two groups of fixed seats (51), a deflection table (52) is rotatably connected between the two groups of fixed seats (51) via a rotating shaft, a cutting motor (53) is arranged on one side of the deflection table (52), and a cutting mounting seat (54) is arranged on the other side, a cutting shaft is rotatably arranged in the cutting mounting seat (54), one end of the cutting shaft is transmission-connected to the cutting motor (53), and the other end of the cutting shaft is connected to a cutting blade (55), and an adjusting cylinder (56) is rotatably arranged on the workbench (1), and a telescopic rod of the adjusting cylinder (56) passes through a clearance groove of the workbench (1) and is rotatably connected to the bottom of the deflection table (52).
9. The pipe cutting and deburring automatic control equipment according to claim 1, characterized in that: The grinding mechanism (8) comprises a support platform (81), a rotating motor (82) is mounted on the support platform (81), an output shaft of the rotating motor (82) is connected to a rotating cross bar (83), and a grinding block (84) is mounted on the head of the rotating cross bar (83).
10. The pipe cutting and deburring automatic control equipment according to claim 9, characterized in that: The grinding block (84) comprises a grinding block body (841), and docking grooves (842) are symmetrically provided on both sides of the grinding block body (841), and the outer side surface of the docking groove (842) is an outer grinding surface (843) inclined outwardly, and the inner side surface of the docking groove (842) is an inner grinding surface (844) inclined inwardly, and a plurality of groups of discharge ports (845) are symmetrically provided on both sides of the grinding block body (841), and each group of discharge ports (845) is communicated with the bottom of the docking groove (842).
Citation Information
Patent Citations
Deburring pipe cutting machine and pipe cutting method
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