Release agent recovery equipment
By designing mold release agent recycling equipment, including collection funnel, filter cartridge, heating box and mixing box, the problems of mold release agent pollution and resource waste in the production of aluminum alloy castings are solved, and the effective recycling and reuse of mold release agent is achieved. Improve the quality and resource utilization efficiency of aluminum alloy castings.
Patent Information
- Application Number
- CN202420936526.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The release agent produced in the production process of traditional aluminum alloy castings pollutes the environment and has low resource utilization, resulting in environmental pollution and waste of resources, and there are problems such as cold isolation, depression, and cracks in product quality.
A mold release agent recycling equipment is designed, including a collection funnel, a filter cartridge, a heating box, a precipitation box and a stirring box. The mold release agent is processed through filtration, heating, precipitation and stirring steps to achieve its recycling and reuse.
It effectively reduces the environmental pollution of the mold release agent, improves resource utilization efficiency, reduces production costs, and improves the quality of aluminum alloy castings.
Smart Images

Figure CN222196252U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to mold release agent recovery equipment, in particular to a mold release agent recovery equipment. Background Art
[0002] When spraying release agent on equipment and instruments, it is inevitable that excess release agent will be left behind. If the excess release agent is not processed and recycled, it will pollute the environment on the one hand and waste resources on the other hand. Since the surface temperature of the equipment and instruments is too high during processing, the temperature will be transferred to the release agent, and the release agent will carry some impurities in the subsequent recycling. Therefore, it is necessary to use filtering equipment, heat exchange equipment, etc. to quickly filter the heat and impurities carried in the release agent to save energy and protect the environment.
[0003] At present, traditional aluminum alloy high-strength castings have always been produced by gravity casting or low-pressure casting. The aluminum alloy engine brackets for automobiles manufactured by these traditional processes have quality problems of varying degrees such as cold shut, dents, and cracks in appearance, and often have fatal defects such as pores, shrinkage holes, and pinholes inside, which seriously affect the performance of the product. At the same time, due to the low yield rate, low resource and energy utilization rate, low aluminum waste recycling rate, serious environmental pollution and other defects, the high-speed development of automobiles is hindered. Therefore, the technicians in this field provide a release agent recovery device to solve the problems raised in the above background technology. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a release agent recovery equipment, which aims to improve the problem that the prior art cannot solve the problem that when the release agent is in use, a small part of it adheres to the cavity wall for effective use, while most of it flows down from the mold and enters the sewage pipe of the workshop to form release agent sewage, which causes certain pollution to the environment.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A release agent recovery device comprises a casting device, wherein a collecting funnel is fixedly connected to the lower part of the casting device, a filter cartridge is arranged at the lower part of the collecting funnel, a mounting frame is arranged inside the filter cartridge, a filter screen is arranged inside the mounting frame, blocks are fixedly connected to the outer sides of the mounting frame, a slot is provided inside the filter cartridge, a feed pipe is fixedly connected to the lower part of the filter cartridge, a heating box is fixedly connected to the lower part of the feed pipe, a heating plate is fixedly connected to the inner wall of the heating box, a first delivery pump is fixedly connected to the right part of the heating box, a first connecting pipe is fixedly connected to the right part of the first delivery pump, a sedimentation box is fixedly connected to the right part of the first connecting pipe, a liquid dispensing component is arranged on the right part of the sedimentation box.
[0007] Through the above technical scheme, the release agent used by the casting equipment is collected through the collecting funnel, enters the inside of the filter cylinder, and is filtered through the filter screen inside the installation frame. When the filter screen needs to be cleaned, the handle is pulled to drive the block of the installation frame to slide out of the card slot, and the filter screen is disassembled and cleaned. The filtered release agent enters the heating box through the discharge pipe, and the release agent is heated by the internal heating plate. Then, by starting the first delivery pump, the heated release agent is passed into the sedimentation box through the first connecting pipe. After precipitation in the sedimentation box, the internal oil will naturally float to the surface of the liquid, and then it can be collected by a skimmer, which can separate oil and water, reduce the generation of waste, and also reduce the pollution pressure on the environment.
[0008] Further, the liquid preparation component includes a liquid preparation box, which is arranged on the right side of the sedimentation tank, and the upper left side of the liquid preparation box is fixedly connected to an additive storage box, the right side of the additive storage box is fixedly connected to a third delivery pump, the right side of the third delivery pump is fixedly connected to a liquid inlet pipe, the liquid inlet pipe is fixedly connected to the upper part of the liquid preparation box, the right side of the liquid preparation box is fixedly connected to a second delivery pump, the right side of the second delivery pump is fixedly connected to a second connecting pipe, the right side of the second connecting pipe is fixedly connected to a stirring box, the upper part of the stirring box is fixedly connected to a motor, the output end of the motor is fixedly connected to a stirring shaft, the stirring shaft is arranged inside the stirring box, and the outside of the stirring shaft is fixedly connected to a stirring impeller.
[0009] Through the above technical scheme, the separated release agent is injected into the liquid distribution box through the connecting pump and the through pipe, and by starting the third delivery pump, the additive inside the additive storage box is passed through the liquid inlet pipe to add a certain amount of additive into the liquid distribution box, and then by starting the second delivery pump, it is introduced into the stirring box through the second connecting pipe, and then through the rotating motor on the stirring box, the output end of the motor drives the stirring shaft to rotate, and the stirring shaft drives the stirring impeller to rotate, so that the mixing is uniform, and the obtained release agent mixed liquid can be reused, which can effectively save the consumption of release agent, improve resource utilization efficiency, and reduce production costs.
[0010] Furthermore, the right portion of the mixing box is fixedly connected to a discharge pipe.
[0011] According to the technical solution, the obtained release agent mixed liquid can be discharged by setting a discharge pipe.
[0012] Furthermore, the stirring impeller is rotatably connected to the interior of the stirring box.
[0013] Through the above technical solution, the stirring impeller rotates inside the stirring box, so that the additive and the release agent are mixed evenly.
[0014] Furthermore, the card block is slidably connected inside the card slot.
[0015] Through the above technical solution, the card block slides inside the card slot, which can drive the card block of the installation frame to slide out of the card slot.
[0016] Furthermore, a handle is provided on the upper portion of the clamping block.
[0017] According to the technical solution, the installation frame can be pulled out of the filter cartridge by providing a pull handle.
[0018] Furthermore, the mounting frame is slidably connected to the interior of the filter cartridge.
[0019] According to the technical solution, the filter screen can be disassembled and cleaned by sliding the mounting frame inside the filter cartridge.
[0020] Furthermore, an oil skimmer is fixedly connected to the upper portion of the sedimentation tank.
[0021] Through the above technical solution, the oil on the surface of the liquid can be collected by setting an oil skimmer.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, through the cooperation among the collecting funnel, the filter cartridge, the filter screen, the feed pipe, the first delivery pump, the sedimentation tank, the mounting frame and the oil skimmer, the release agent can be recovered, filtered and separated into oil and water, thereby reducing the generation of waste and also alleviating the pollution pressure on the environment.
[0024] 2. In the utility model, through the coordination among the liquid distribution box, the additive storage box, the third delivery pump, the liquid inlet pipe, the second connecting pipe, the motor, the stirring shaft and the stirring impeller, the stirring impeller is driven by the motor to rotate so as to achieve uniform mixing. The obtained release agent mixed liquid can be reused, which can effectively save the consumption of release agent, improve resource utilization efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A three-dimensional diagram of a mold release agent recovery device proposed by the utility model;
[0026] Figure 2 This is a schematic diagram of the internal structure of a filter cartridge of a mold release agent recovery device proposed by the utility model;
[0027] Figure 3 This is a schematic diagram of the internal structure of a heating box of a mold release agent recovery device proposed by the utility model;
[0028] Figure 4 The utility model discloses a schematic diagram of the internal structure of a mixing box of a mold release agent recovery device.
[0029] Legend:
[0030] 1. Casting equipment; 2. Collecting funnel; 3. Filter cartridge; 4. Heating box; 5. Sedimentation box; 6. Liquid distribution box; 7. Mixing box; 8. Motor; 9. Additive storage box; 10. Filter screen; 11. Mounting frame; 12. Feed pipe; 13. Slot; 14. Block; 15. Handle; 16. Heating plate; 17. First delivery pump; 18. First connecting pipe; 19. Oil skimmer; 20. Second delivery pump; 21. Third delivery pump; 22. Liquid inlet pipe; 23. Agitator shaft; 24. Discharge pipe; 25. Agitator impeller; 26. Second connecting pipe. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model:
[0033] A release agent recovery device comprises a casting device 1, wherein a collecting funnel 2 is fixedly connected to the lower part of the casting device 1, a filter cartridge 3 is arranged at the lower part of the collecting funnel 2, a mounting frame 11 is arranged inside the filter cartridge 3, a filter screen 10 is arranged inside the mounting frame 11, blocks 14 are fixedly connected to the outer sides of the mounting frame 11, a pull handle 15 is arranged at the upper part of the block 14, a card slot 13 is opened inside the filter cartridge 3, a feed pipe 12 is fixedly connected to the lower part of the filter cartridge 3, a heating box 4 is fixedly connected to the lower part of the feed pipe 12, a heating plate 16 is fixedly connected to the inner wall of the heating box 4, a first delivery pump 17 is fixedly connected to the right part of the heating box 4, a first connecting pipe 18 is fixedly connected to the right part of the first connecting pipe 18, a sedimentation box 5 is fixedly connected to the right part of the first connecting pipe 18, an oil skimmer 19 is fixedly connected to the upper part of the sedimentation box 5, and a liquid dispensing component is arranged at the right part of the sedimentation box 5;
[0034] The release agent used by the casting equipment 1 is collected through the collecting funnel 2, enters the filter cylinder 3, and is filtered through the filter screen 10 inside the mounting frame 11. When the filter screen 10 needs to be cleaned, the handle 15 is pulled to drive the block 14 of the mounting frame 11 to slide out of the card slot 13, and the filter screen 10 is disassembled and cleaned. The filtered release agent enters the heating box 4 through the discharge pipe 12, and the release agent is heated by the internal heating plate 16. Then, by starting the first delivery pump 17, the heated release agent is passed into the sedimentation box 5 through the first connecting pipe 18. After precipitation in the sedimentation box 5, the internal oil will naturally float to the surface of the liquid, and then the skimmer 19 can be used to collect it, which can separate oil and water, reduce the generation of waste, and also reduce the pollution pressure on the environment.
[0035] Reference Figure 1 and Figure 4 The liquid dispensing assembly includes a liquid dispensing box 6, which is arranged at the right part of the sedimentation box 5, and an additive storage box 9 is fixedly connected to the upper left side of the liquid dispensing box 6, and a third delivery pump 21 is fixedly connected to the right part of the additive storage box 9, and a liquid inlet pipe 22 is fixedly connected to the upper part of the liquid dispensing box 6, and a second delivery pump 20 is fixedly connected to the right part of the third delivery pump 21, and a second connecting pipe 26 is fixedly connected to the right part of the second delivery pump 20, and a stirring box 7 is fixedly connected to the right part of the second connecting pipe 26, and a stirring box 7 is fixedly connected to the upper part of the stirring box 7. A motor 8 is fixedly connected to the output end of the motor 8, and a stirring shaft 23 is fixedly connected, and the stirring shaft 23 is arranged inside the stirring box 7, and a stirring impeller 25 is fixedly connected to the outside of the stirring shaft 23;
[0036] The separated release agent is injected into the liquid distribution box 6 through the connecting pump and the through pipe. By starting the third delivery pump 21, the additive in the additive storage box 9 is added to the liquid distribution box 6 through the liquid inlet pipe 22. Then, by starting the second delivery pump 20, the additive is introduced into the stirring box 7 through the second connecting pipe 26. Then, through the rotating motor 8 on the stirring box 7, the output end of the motor 8 drives the stirring shaft 23 to rotate, and the stirring shaft 23 drives the stirring impeller 25 to rotate, so that the mixing is uniform. The obtained release agent mixed liquid can be reused, which can effectively save the consumption of release agent, improve resource utilization efficiency, and reduce production costs.
[0037] Reference Figure 1 , Figure 2 and Figure 4 The right part of the mixing box 7 is fixedly connected with a discharge pipe 24, the mixing impeller 25 is rotatably connected to the inside of the mixing box 7, the block 14 is slidably connected to the inside of the card slot 13, and the mounting frame 11 is slidably connected to the inside of the filter cartridge 3;
[0038] By setting a discharge pipe 24, the obtained release agent mixture can be discharged, and the stirring impeller 25 rotates inside the stirring box 7 to make the additive and the release agent mixed evenly. By sliding the block 14 inside the slot 13, the block 14 of the mounting frame 11 can be driven to slide out of the slot 13, and by sliding the mounting frame 11 inside the filter cartridge 3, the filter screen 10 can be disassembled and cleaned.
[0039] Working principle: When using this device, the mold release agent used by the casting equipment 1 is collected through the collecting funnel 2, enters the inside of the filter cylinder 3, and is filtered through the filter screen 10 inside the installation frame 11. When the filter screen 10 needs to be cleaned, the handle 15 is pulled to drive the block 14 of the installation frame 11 to slide out of the card slot 13, and the filter screen 10 is disassembled and cleaned. The filtered mold release agent enters the heating box 4 through the feed pipe 12, and the mold release agent is heated by the internal heating plate 16. Then, by starting the first delivery pump 17, the heated mold release agent is passed into the sedimentation box 5 through the first connecting pipe 18, and is precipitated through the sedimentation box 5, so that the internal oil will naturally float to The liquid surface can then be collected using an oil skimmer 19, and the separated release agent is injected into the liquid distribution box 6 through a connecting pump and a through pipe, and by starting the third delivery pump 21, the additive in the additive storage box 9 is passed through the liquid inlet pipe 22, and a certain amount of additive is added to the liquid distribution box 6, and then by starting the second delivery pump 20, the additive is introduced into the stirring box 7 through the second connecting pipe 26, and then through the rotating motor 8 on the stirring box 7, the motor 8 drives the stirring shaft 23 to rotate, and the stirring shaft 23 drives the stirring impeller 25 to rotate, so that the mixing is uniform, and the obtained release agent mixture can be reused, which saves a lot of consumed release agent, improves resource utilization efficiency, and reduces production costs.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A mold release agent recovery device, comprising a casting device (1), Features: The lower part of the casting equipment (1) is fixedly connected to a collecting funnel (2), the lower part of the collecting funnel (2) is provided with a filter cartridge (3), the interior of the filter cartridge (3) is provided with a mounting frame (11), the interior of the mounting frame (11) is provided with a filter screen (10), the exterior of the mounting frame (11) is fixedly connected to clamping blocks (14) on both sides, the interior of the filter cartridge (3) is provided with a clamping groove (13), the lower part of the filter cartridge (3) is fixedly connected to a feed pipe (12), the lower part of the feed pipe (12) is fixedly connected to a heating box (4), the inner wall of the heating box (4) is fixedly connected to a heating plate (16), the right part of the heating box (4) is fixedly connected to a first delivery pump (17), the right part of the first delivery pump (17) is fixedly connected to a first connecting pipe (18), the right part of the first connecting pipe (18) is fixedly connected to a sedimentation box (5), and the right part of the sedimentation box (5) is provided with a liquid dispensing component.
2. A release agent recovery device according to claim 1, Features: The liquid dispensing assembly comprises a liquid dispensing box (6), the liquid dispensing box (6) being arranged at the right part of the sedimentation box (5), the upper left part of the liquid dispensing box (6) being fixedly connected to an additive storage box (9), the right part of the additive storage box (9) being fixedly connected to a third delivery pump (21), the right part of the third delivery pump (21) being fixedly connected to a liquid inlet pipe (22), the liquid inlet pipe (22) being fixedly connected to the upper part of the liquid dispensing box (6), the right part of the liquid dispensing box (6) being fixedly connected to a second delivery pump (20), the right part of the second delivery pump (20) being fixedly connected to a second connecting pipe (26), the right part of the second connecting pipe (26) being fixedly connected to a stirring box (7), the upper part of the stirring box (7) being fixedly connected to a motor (8), the output end of the motor (8) being fixedly connected to a stirring shaft (23), the stirring shaft (23) being arranged inside the stirring box (7), and the outside of the stirring shaft (23) being fixedly connected to a stirring impeller (25).
3. A release agent recovery device according to claim 2, Features: The right portion of the mixing box (7) is fixedly connected to a discharge pipe (24).
4. A release agent recovery device according to claim 2, Features: The stirring impeller (25) is rotatably connected to the interior of the stirring box (7).
5. A release agent recovery device according to claim 1, Features: The card block (14) is slidably connected inside the card slot (13).
6. A release agent recovery device according to claim 1, Features: A handle (15) is provided on the upper portion of the clamping block (14).
7. A release agent recovery device according to claim 1, Features: The mounting frame (11) is slidably connected inside the filter cartridge (3).
8. A release agent recovery device according to claim 2, Features: An oil skimmer (19) is fixedly connected to the upper portion of the sedimentation tank (5).
