High-efficiency feed mixing conditioner

By setting up pretreatment, mixing and gas filling components in the high-efficiency mixed feed conditioner, the problem of insufficient mixing of irregular feed and powdered raw materials is solved, and more efficient mixing and gelatinization effects are achieved.

CN222196742UActive Publication Date: 2024-12-20SHANDONG AOYA FEED TECH CO LTD
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Patent Information

Application Number
CN202420846143.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing high-efficiency mixed feed conditioner is complicated to add feeding irregularly during the working process, and the powdered raw materials entering the cylinder cannot be fully mixed.

Method used

An efficient mixed feed conditioner including pretreatment components, mixing components and aerating components is designed to transport powder raw materials to the mixing cylinder through the pretreatment components, mixing components for stirring and mixing, and use the aerating components to increase steam The impact force ensures that the powdered raw material is fully mixed between the two cylinders.

Benefits of technology

The full mixing of powdered raw materials with irregular feeding is achieved, the mixing efficiency is improved, and the mixing uniformity and gelatinization efficiency are ensured through the use of secondary mixing and gas filling components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient feed mixing conditioner, which belongs to the technical field of feed production and comprises a first barrel and a second barrel, the second barrel is bolted under the first barrel, a pretreatment component is arranged at the top of the first barrel, mixing components are arranged in the first barrel and the second barrel, and the mixing components are arranged in the first barrel and the second barrel. By arranging the pretreatment assembly, powdery raw materials are put into a feeding hopper, the powdery raw materials can enter the mixing barrel through the feeding hopper, meanwhile, irregular feeding is facilitated in the working process, then a first motor is started to drive a conveying shaft to rotate, and the powdery raw materials can be fed into the mixing barrel through the feeding hopper; and the conveying shaft can drive spiral blades to rotate, so that the powdery raw materials can be conveyed, and the powdery raw materials enter the first barrel through the first connecting pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed production, in particular to a high-efficiency mixed feed conditioner. Background Art

[0002] In feed production, conditioners are frequently used equipment. The principle of conventional conditioners is to fully mix steam with materials and fully gelatinize them at high temperatures. During mixing, the materials are mainly driven to move in the conditioner through the rotation of the shaft and propeller blades and are constantly turned over and mixed with steam.

[0003] The existing high-efficiency mixed feed conditioner adds various raw materials into the conditioner together, and then stirs and gelatinizes them. Some raw materials are more likely to absorb water and adhere to the stirring rod. In order to ensure uniform mixing, the stirring time needs to be extended, which is inconvenient.

[0004] The existing patent (Announcement No.: CN219051132U) is a high-efficiency mixed feed conditioner. The high-efficiency mixed feed conditioner provided by this utility model has the advantages of easy operation and can mix a variety of feed raw materials in advance to facilitate subsequent gelatinization, thereby ensuring uniform mixing of materials while increasing gelatinization efficiency.

[0005] In view of the above problems, existing patents have provided solutions, but it is rather cumbersome to add materials at irregular intervals during the working process, and the powdered raw materials entering the cylinder cannot be fully mixed well.

[0006] Therefore, a highly efficient mixed feed conditioner is proposed. Summary of the invention

[0007] The utility model aims to provide a high-efficiency mixed feed conditioner, which can solve the problems of the existing high-efficiency mixed feed conditioner that it is cumbersome to add materials at irregular intervals during operation and the powdered raw materials entering the cylinder body cannot be fully mixed.

[0008] To achieve the above object, the utility model provides the following technical solution: a highly efficient mixed feed conditioner, comprising a first cylinder and a second cylinder, wherein the second cylinder is bolted to the bottom of the first cylinder, a pretreatment component is arranged on the top of the first cylinder, a mixing component is arranged inside the first cylinder and the second cylinder, and an aeration component is arranged on the side walls of the first cylinder and the second cylinder;

[0009] The pretreatment component includes a mixing barrel, a feed hopper, a first motor, a conveying shaft, a spiral blade and a first connecting pipe. The mixing barrel is bolted to the top of the first barrel, the feed hopper is fixedly connected to the top of the mixing barrel and is communicated with the mixing barrel, the first motor is bolted to the side wall of the mixing barrel, one end of the conveying shaft is connected to the inner wall of the mixing barrel by a bearing, the other end of the conveying shaft passes through the mixing barrel and is fixedly connected to the output end of the first motor, the spiral blade is fixedly connected to the periphery of the conveying shaft, one end of the first connecting pipe is fixedly connected to the bottom of the mixing barrel and is communicated with the mixing barrel, and the other end of the first connecting pipe is fixedly connected to the top of the first barrel and is communicated with the first barrel.

[0010] Preferably, the mixing assembly includes a second motor, a mixing shaft, a threaded column, blades, a locking nut, a second connecting pipe and a discharge pipe, the second motor is bolted to the side walls of the first cylinder and the second cylinder, one end of the mixing shaft is bearingly connected to the inner side walls of the first cylinder and the second cylinder, the other end of the mixing shaft passes through the first cylinder and the second cylinder and is fixedly connected to the output end of the second motor, a plurality of threaded columns pass through the mixing shaft, the blades are fixedly connected to one end of the threaded column, the locking nut is threadedly connected to the other end of the threaded column, one end of the second connecting pipe is fixedly connected to the bottom of the first cylinder and communicated with the first cylinder, the other end of the second connecting pipe is fixedly connected to the top of the second cylinder and communicated with the second cylinder, and the discharge pipe is fixedly connected to the bottom of the second cylinder and communicated with the second cylinder.

[0011] Preferably, the aeration assembly includes a steam pipe, a delivery pipe and an air pressure pump, the steam pipe is bolted to the side walls of the first cylinder and the second cylinder, one end of a plurality of the delivery pipes passes through the first cylinder and the second cylinder, the other end of a plurality of the delivery pipes passes through the steam pipe, and the air pressure pump is fixedly connected to one end of the steam pipe and is used in conjunction with the steam pipe.

[0012] Preferably, two support plates are fixedly connected to the bottom of the second cylinder, and four mounting holes are respectively formed on the tops of the two support plates, and the four mounting holes are respectively located at the four corners of the tops of the support plates.

[0013] Preferably, a first opening and closing door is provided on the top of the mixing cylinder, and a second opening and closing door is provided on the side walls of the first cylinder and the second cylinder.

[0014] Preferably, a liquid adding pipe is fixedly connected to the top of the mixing cylinder, and the liquid adding pipe is communicated with the mixing cylinder.

[0015] Preferably, the side walls of the second connecting pipe and the discharge pipe are both provided with flow meters, and two reinforcement rings are bolted between the first cylinder and the second cylinder.

[0016] Preferably, the plurality of threaded columns are equidistantly and staggeredly distributed on the mixing shaft.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a pre-treatment component, and the powdered raw materials are put into the interior of the feed hopper. The powdered raw materials will enter the interior of the mixing barrel through the feed hopper, and it is convenient to add materials at irregular intervals during the operation. Then the first motor is started to drive the conveying shaft to rotate, and the conveying shaft will drive the spiral blades to rotate, so that the powdered raw materials can be transported and enter the interior of the first barrel through the first connecting pipe.

[0019] 2. The present application is provided with a mixing component and an aeration component. When the powdered raw material enters the interior of the first cylinder through the first connecting pipe, the second motor is started to drive the mixing shaft to rotate, and the mixing shaft will drive the blades to rotate, so that the powdered raw material can be fully stirred and mixed. The powdered raw material will move during the mixing process and then enter the interior of the second cylinder from the second connecting pipe, so that the powdered raw material can be mixed continuously for a second time. Since the blades are locked and fixed by threaded columns and locking nuts, it is convenient to inspect or replace the blades at a later time. Steam will enter the interior of the first cylinder and the second cylinder through the steam pipe and the delivery pipe. The air pressure pump can increase the impact force of the hot steam injection to prevent dry powdered raw material from entering the steam pipe through the delivery pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is the overall structure diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the pretreatment component of the utility model;

[0023] Figure 3 It is a structural schematic diagram of the hybrid assembly of the utility model;

[0024] Figure 4 It is a structural schematic diagram of the gas filling assembly of the utility model;

[0025] Figure 5 This utility model Figure 3 Enlarged view of point A in the middle.

[0026] Description of reference numerals:

[0027] 1. First barrel; 2. Second barrel; 3. Pretreatment assembly; 301. Mixing barrel; 302. Feed hopper; 303. First motor; 304. Delivery shaft; 305. Spiral blade; 306. First connecting pipe; 4. Mixing assembly; 401. Second motor; 402. Mixing shaft; 403. Threaded column; 404. Blade; 405. Locking nut; 406. Second connecting pipe; 407. Discharge pipe; 5. Aeration assembly; 501. Steam pipe; 502. Delivery pipe; 503. Air booster pump; 6. Support plate; 7. Mounting hole; 8. First opening and closing door; 9. Second opening and closing door; 10. Liquid adding pipe; 11. Flow meter; 12. Reinforcement ring. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A highly efficient mixed feed conditioner comprises a first cylinder 1 and a second cylinder 2, wherein the second cylinder 2 is bolted to the bottom of the first cylinder 1, a pretreatment component 3 is arranged on the top of the first cylinder 1, a mixing component 4 is arranged inside the first cylinder 1 and the second cylinder 2, and an aeration component 5 is arranged on the side walls of the first cylinder 1 and the second cylinder 2;

[0031] The pretreatment component 3 includes a mixing barrel 301, a feed hopper 302, a first motor 303, a conveying shaft 304, a spiral blade 305 and a first connecting pipe 306. The mixing barrel 301 is bolted to the top of the first barrel 1, the feed hopper 302 is fixedly connected to the top of the mixing barrel 301 and is communicated with the mixing barrel 301, the first motor 303 is bolted to the side wall of the mixing barrel 301, one end of the conveying shaft 304 is connected to the inner wall of the mixing barrel 301 by a bearing, the other end of the conveying shaft 304 passes through the mixing barrel 301 and is fixedly connected to the output end of the first motor 303, the spiral blade 305 is fixedly connected to the periphery of the conveying shaft 304, one end of the first connecting pipe 306 is fixedly connected to the bottom of the mixing barrel 301 and is communicated with the mixing barrel 301, and the other end of the first connecting pipe 306 is fixedly connected to the top of the first barrel 1 and is communicated with the first barrel 1.

[0032] Specifically, Figure 1As shown, two support plates 6 are fixedly connected to the bottom of the second cylinder 2 , and four mounting holes 7 are respectively formed on the tops of the two support plates 6 , and the four mounting holes 7 are respectively located at the four corners of the tops of the support plates 6 .

[0033] Specifically, Figure 1 As shown, a first opening and closing door 8 is provided on the top of the mixing cylinder 301 , and second opening and closing doors 9 are provided on the side walls of the first cylinder body 1 and the second cylinder body 2 .

[0034] Specifically, Figure 1 As shown, a liquid adding pipe 10 is fixedly connected to the top of the mixing barrel 301 , and the liquid adding pipe 10 is in communication with the mixing barrel 301 .

[0035] When in use, expansion bolts are used to pass through the mounting holes 7 to fix the support plate 6 at a designated position, thereby improving the stability of the entire device. The powdered raw material is then put into the feed hopper 302, and the powdered raw material enters the mixing barrel 301 through the feed hopper 302, which facilitates the irregular addition of materials during operation. The first motor 303 is then started to drive the conveying shaft 304 to rotate, and the conveying shaft 304 drives the spiral blades 305 to rotate, thereby transporting the powdered raw material and allowing the powdered raw material to enter the first barrel 1 through the first connecting pipe 306. The liquid adding pipe 10 is provided to facilitate the addition of liquid raw materials, such as oil and molasses, and the first opening and closing door 8 is provided to facilitate unblocking the mixing barrel 301 when the material is stuck.

[0036] Specifically, Figure 3 and Figure 5 As shown, the mixing assembly 4 includes a second motor 401, a mixing shaft 402, a threaded column 403, a blade 404, a locking nut 405, a second connecting pipe 406 and a discharge pipe 407. The second motor 401 is bolted to the side walls of the first barrel 1 and the second barrel 2, one end of the mixing shaft 402 is bearing-connected to the inner side walls of the first barrel 1 and the second barrel 2, the other end of the mixing shaft 402 passes through the first barrel 1 and the second barrel 2 and is fixedly connected to the output end of the second motor 401, a plurality of threaded columns 403 all pass through the mixing shaft 402, the blade 404 is fixedly connected to one end of the threaded column 403, the locking nut 405 is threadedly connected to the other end of the threaded column 403, one end of the second connecting pipe 406 is fixedly connected to the bottom of the first barrel 1 and is communicated with the first barrel 1, the other end of the second connecting pipe 406 is fixedly connected to the top of the second barrel 2 and is communicated with the second barrel 2, and the discharge pipe 407 is fixedly connected to the bottom of the second barrel 2 and is communicated with the second barrel 2.

[0037] Specifically, Figure 4As shown, the aeration component 5 includes a steam pipe 501, a delivery pipe 502 and an air pressure pump 503. The steam pipe 501 is bolted to the side walls of the first cylinder 1 and the second cylinder 2. One end of the multiple delivery pipes 502 penetrates the first cylinder 1 and the second cylinder 2, and the other end of the multiple delivery pipes 502 penetrates the steam pipe 501. The air pressure pump 503 is fixedly connected to one end of the steam pipe 501 and is used in conjunction with the steam pipe 501.

[0038] Specifically, Figure 1 As shown, flow meters 11 are provided on the side walls of the second connecting pipe 406 and the discharge pipe 407 , and two reinforcement rings 12 are bolted between the first cylinder 1 and the second cylinder 2 .

[0039] Specifically, Figure 5 As shown, a plurality of threaded columns 403 are equidistantly and staggeredly distributed on the mixing shaft 402 circumferentially.

[0040] When in use, when the powdered raw material enters the interior of the first cylinder 1 through the first connecting pipe 306, the second motor 401 is started to drive the mixing shaft 402 to rotate, and the mixing shaft 402 will drive the blades 404 to rotate, so that the powdered raw material can be fully stirred and mixed. The powdered raw material will move during the mixing process and then enter the interior of the second cylinder 2 from the second connecting pipe 406, so that the powdered raw material can be mixed twice continuously. Since the blades 404 are locked and fixed by the threaded column 403 and the locking nut 405, it is convenient to repair or replace the blades 404 later. Steam will enter the interior of the first cylinder 1 and the second cylinder 2 through the steam pipe 501 and the conveying pipe 502. The air pressure pump 503 can increase the impact force of the hot steam injection to prevent the dry powdered raw material from entering the steam pipe 501 through the conveying pipe 502. The reinforcement ring 12 can improve the stability between the first cylinder 1 and the second cylinder 2. The flow meter 11 can monitor the discharge status of the powdered raw material in real time.

[0041] Working principle: When the present application is used, firstly, the powdered raw material is put into the inside of the feed hopper 302, and the powdered raw material will enter the inside of the mixing barrel 301 through the feed hopper 302, and it is convenient to add materials at irregular intervals during the working process, and then the first motor 303 is started to drive the conveying shaft 304 to rotate, and the conveying shaft 304 will drive the spiral blade 305 to rotate, so that the powdered raw material enters the inside of the first barrel 1 through the first connecting pipe 306. By setting the liquid adding pipe 10, it is convenient to add liquid raw materials, such as oil and molasses, etc. When the powdered raw material enters the inside of the first barrel 1 through the first connecting pipe 306, the first motor 303 is started. The second motor 401 drives the mixing shaft 402 to rotate, and the mixing shaft 402 drives the blades 404 to rotate, so that the powdered raw materials can be fully stirred and mixed. The powdered raw materials will move during the mixing process and then enter the interior of the second cylinder 2 from the second connecting pipe 406, so that the powdered raw materials can be mixed continuously for a second time. The steam will enter the interior of the first cylinder 1 and the second cylinder 2 through the steam pipe 501 and the conveying pipe 502. The air booster pump 503 can increase the impact force of the hot steam injection to prevent dry powdered raw materials from entering the steam pipe 501 through the conveying pipe 502.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A highly efficient mixed feed conditioner, comprising a first cylinder (1) and a second cylinder (2), characterized in that: The second cylinder (2) is bolted to the bottom of the first cylinder (1); a pretreatment component (3) is arranged on the top of the first cylinder (1); a mixing component (4) is arranged inside the first cylinder (1) and the second cylinder (2); and a gas filling component (5) is arranged on the side walls of the first cylinder (1) and the second cylinder (2); The pretreatment assembly (3) comprises a mixing barrel (301), a feed hopper (302), a first motor (303), a conveying shaft (304), a spiral blade (305) and a first connecting pipe (306), wherein the mixing barrel (301) is bolted to the top of the first barrel (1), the feed hopper (302) is fixedly connected to the top of the mixing barrel (301) and is in communication with the mixing barrel (301), the first motor (303) is bolted to the side wall of the mixing barrel (301), and one end of the conveying shaft (304) is connected to a bearing. The conveying shaft (304) is connected to the inner wall of the mixing cylinder (301), the other end of the conveying shaft (304) passes through the mixing cylinder (301) and is fixedly connected to the output end of the first motor (303), the spiral blade (305) is fixedly connected to the periphery of the conveying shaft (304), one end of the first connecting tube (306) is fixedly connected to the bottom of the mixing cylinder (301) and is in communication with the mixing cylinder (301), and the other end of the first connecting tube (306) is fixedly connected to the top of the first cylinder (1) and is in communication with the first cylinder (1).

2. The high-efficiency mixed feed conditioner according to claim 1, characterized in that: The mixing assembly (4) comprises a second motor (401), a mixing shaft (402), a threaded column (403), blades (404), a locking nut (405), a second connecting pipe (406) and a discharge pipe (407), wherein the second motor (401) is bolted to the side walls of the first barrel (1) and the second barrel (2), one end of the mixing shaft (402) is bearing-connected to the inner side walls of the first barrel (1) and the second barrel (2), the other end of the mixing shaft (402) passes through the first barrel (1) and the second barrel (2) and is fixedly connected to the output end of the second motor (401), and a plurality of The threaded column (403) passes through the mixing shaft (402), the blade (404) is fixedly connected to one end of the threaded column (403), the locking nut (405) is threadedly connected to the other end of the threaded column (403), one end of the second connecting tube (406) is fixedly connected to the bottom of the first cylinder (1) and is connected to the first cylinder (1), the other end of the second connecting tube (406) is fixedly connected to the top of the second cylinder (2) and is connected to the second cylinder (2), and the discharge pipe (407) is fixedly connected to the bottom of the second cylinder (2) and is connected to the second cylinder (2).

3. The high-efficiency mixed feed conditioner according to claim 1, characterized in that: The aeration assembly (5) comprises a steam pipe (501), a delivery pipe (502) and an air pressure pump (503); the steam pipe (501) is bolted to the side walls of the first cylinder (1) and the second cylinder (2); one end of a plurality of the delivery pipes (502) penetrates the first cylinder (1) and the second cylinder (2); the other end of a plurality of the delivery pipes (502) penetrates the steam pipe (501); the air pressure pump (503) is fixedly connected to one end of the steam pipe (501) and is used in conjunction with the steam pipe (501).

4. The high-efficiency mixed feed conditioner according to claim 1, characterized in that: Two support plates (6) are fixedly connected to the bottom of the second cylinder (2), and four mounting holes (7) are respectively formed on the tops of the two support plates (6). The four mounting holes (7) are respectively located at the four corners of the tops of the support plates (6).

5. The high-efficiency mixed feed conditioner according to claim 1, characterized in that: The top of the mixing cylinder (301) is provided with a first opening and closing door (8), and the side walls of the first cylinder (1) and the second cylinder (2) are both provided with second opening and closing doors (9).

6. The high-efficiency mixed feed conditioner according to claim 1, characterized in that: A liquid adding pipe (10) is fixedly connected to the top of the mixing cylinder (301), and the liquid adding pipe (10) is in communication with the mixing cylinder (301).

7. The high-efficiency mixed feed conditioner according to claim 2, characterized in that: The side walls of the second connecting pipe (406) and the discharge pipe (407) are both provided with flow meters (11), and two reinforcement rings (12) are bolted between the first cylinder (1) and the second cylinder (2).

8. The high-efficiency mixed feed conditioner according to claim 2, characterized in that: The plurality of threaded columns (403) are equidistantly and staggeredly distributed on the mixing shaft (402).

Citation Information

Patent Citations

  • High-efficiency feed mixing conditioner

    CN219051132U