Discharging mechanism of biomass charcoal preparation device
The discharging mechanism addresses inefficiencies in biochar transport by integrating a conveying and cooling system to manage large discharging loads, ensuring stable and safe biochar discharge.
Patent Information
- Application Number
- CN202420978864.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Traditional biochar transportation discharging mechanisms experience inefficiencies and malfunctions due to excessive accumulation when handling large discharging amounts, leading to issues such as structural changes, thermal expansion, and potential fires.
A discharging mechanism comprising a conveying box with an integrated conveying mechanism, a connecting pipe with a cooling mechanism, and a transmission pipe angled at specific angles to manage biochar transport and cooling, utilizing motors, screw conveyors, and heat dissipation fans to prevent excessive temperature and accumulation.
Effectively conveys and cools biochar, preventing structural changes and fires by maintaining optimal temperature during discharge, thus enhancing efficiency and safety.
Smart Images

Figure CN222196874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass carbonization, in particular to a discharging mechanism of a biomass carbon preparation device. Background Art
[0002] Biochar is a solid carbon material obtained by high-temperature pyrolysis or gasification of biomass raw materials (such as wood, straw, fruit shells, etc.). It has a porous structure, large surface area, and strong adsorption capacity. It is often used as a soil conditioner, water treatment agent, solid fuel, etc. In the preparation process of biochar, moisture, volatile organic matter and ash in the raw materials are usually removed to increase the carbon content and calorific value of the carbon. It is an environmentally friendly and renewable resource and is widely used in agriculture, environmental protection, energy and other fields.
[0003] Biochar usually needs to be transported after preparation, which requires the use of a discharging mechanism. Most traditional biochar transportation discharging mechanisms use a transmission pipe and a spiral mechanism to cooperate with each other to transport the prepared biochar. However, if the discharging amount is large, it will cause excessive accumulation of biochar, causing the machine to malfunction, thereby affecting the discharging efficiency. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides the following technical solutions: a discharging mechanism of a biomass charcoal preparation device, comprising a feed port and a transmission pipe arranged below the feed port side, a conveying box is fixedly installed at the bottom of the feed port, a conveying mechanism is arranged inside the conveying box, a connecting pipe is fixedly installed on one side of the conveying box, the transmission pipe is arranged directly below the connecting pipe, and a transmission pipe inlet is arranged at the upper end of one side of the transmission pipe, the transmission pipe inlet is connected to the bottom of the connecting pipe, a cooling mechanism is arranged on the top of the connecting pipe, and a discharging port is arranged at the lower end of the other side of the transmission pipe.
[0005] As an improvement of the above technical solution, a base plate is arranged directly below the conveying box and the conveying pipe, a first supporting leg is fixedly installed on the outer side of the conveying box, and the lower end of the first supporting leg is welded and fixed to the upper surface of the base plate, a second supporting leg is fixedly installed on the lower end of the conveying pipe, and the lower end of the second supporting leg is welded and fixed to the upper surface of the base plate.
[0006] As an improvement of the above technical solution, a motor 2 is fixedly installed on one end of the transmission tube, and a screw conveyor is fixedly connected to the output shaft of the motor 2. The screw conveyor is located inside the transmission tube, and the other end of the screw conveyor is rotatably connected to the side wall of the transmission tube through a rotating shaft.
[0007] As an improvement of the above technical solution, the conveying mechanism includes a motor 1 fixedly mounted on the lower surface of a conveying box, the output shaft of the motor 1 is fixedly connected to a rotating rod, and the rotating rod is arranged inside the conveying box, a plurality of fan blades distributed in a circular array are fixedly mounted on the outer surface of the rotating rod, a conveying box outlet is opened on one side of the conveying box, and the conveying box is connected to the interior of the connecting pipe through the conveying box outlet.
[0008] As an improvement of the above technical solution, the cooling mechanism includes two fan covers fixedly mounted on the upper surface of the connecting pipe, a heat dissipation fan is installed inside the fan cover, an air inlet is opened on the upper surface of the connecting pipe, and the positions of the heat dissipation fan and the air inlet correspond to each other.
[0009] As an improvement of the above technical solution, a filter is fixedly installed inside the air inlet.
[0010] As an improvement of the above technical solution, the transmission pipe is placed at an angle of thirty degrees to the horizontal, and a part of the connecting pipe side is placed at an angle of sixty degrees to the horizontal.
[0011] Beneficial effects of the utility model:
[0012] By fixing a conveying box just below the feed port and fixing a connecting pipe on one side of the conveying box, a conveying mechanism is arranged inside the conveying box, and a cooling mechanism is arranged on the connecting pipe, under the action of the conveying mechanism inside the conveying box, the biomass charcoal can be conveniently conveyed to the inside of the connecting pipe after entering the conveying box, and a cooling mechanism is arranged on the connecting pipe, under the action of the cooling mechanism, a cooling effect can be achieved on the biomass charcoal passing through the connecting pipe, thereby avoiding excessive temperature of the biomass charcoal during the discharging process, which may cause changes in the charcoal particle structure, thermal expansion, and even fire. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0014] Figure 2 This is a structural diagram of the conveying box in the utility model;
[0015] Figure 3 It is a structural diagram of the connecting pipeline in the utility model;
[0016] Figure 4 This is a structural diagram of the interior of the transmission tube in the utility model.
[0017] Figure numerals: 1. feed port; 2. conveying box; 201. motor one; 202. conveying box outlet; 203. rotating rod; 204. fan blade; 3. connecting pipe; 301. cooling fan; 302. fan cover; 303. air inlet; 304. filter; 4. transmission pipe inlet; 5. transmission pipe; 501. motor two; 502. screw conveyor; 6. first supporting leg; 7. second supporting leg; 8. discharge port; 9. bottom plate. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0019] See also Figure 1-4 The utility model provides a technical solution: a discharging mechanism of a biochar preparation device, comprising a feed port 1 and a transmission pipe 5 arranged at the lower side of the feed port 1, a conveying box 2 is fixedly installed at the bottom of the feed port 1, a conveying mechanism is arranged inside the conveying box 2, a connecting pipe 3 is fixedly installed on one side of the conveying box 2, the conveying pipe 5 is arranged directly below the connecting pipe 3, and a transmission pipe inlet 4 is arranged at the upper end of one side of the transmission pipe 5, the transmission pipe inlet 4 is connected to the bottom of the connecting pipe 3, a cooling mechanism is arranged on the upper part of the connecting pipe 3, and a discharging port 8 is arranged at the lower end of the other side of the transmission pipe 5.
[0020] In this embodiment, a conveying box 2 is fixedly installed directly below the feed port 1, and a connecting pipe 3 is fixedly installed on one side of the conveying box 2. At the same time, a conveying mechanism is arranged inside the conveying box 2, and a cooling mechanism is arranged on the connecting pipe 3. Under the action of the conveying mechanism inside the conveying box 2, the biomass charcoal can be conveniently transported to the inside of the connecting pipe 3 after entering the conveying box 2, and a cooling mechanism is arranged on the connecting pipe 3. Under the action of the cooling mechanism, a cooling effect can be achieved on the biomass charcoal passing through the connecting pipe 3, thereby avoiding excessive temperature of the biomass charcoal during the discharging process, which may cause changes in the charcoal particle structure, thermal expansion, and even fire.
[0021] Specifically, a bottom plate 9 is arranged directly below the conveying box 2 and the conveying pipe 5, a first supporting leg 6 is fixedly installed on the outer side of the conveying box 2, and the lower end of the first supporting leg 6 is welded and fixed to the upper surface of the bottom plate 9, and a second supporting leg 7 is fixedly installed on the lower end of the conveying pipe 5, and the lower end of the second supporting leg 7 is welded and fixed to the upper surface of the bottom plate 9.
[0022] Specifically, a motor 2 501 is fixedly installed on one end of the transmission tube 5, and a screw conveyor 502 is fixedly connected to the output shaft of the motor 2 501. The screw conveyor 502 is located inside the transmission tube 5, and the other end of the screw conveyor 502 is rotatably connected to the side wall of the transmission tube 5 through a rotating shaft.
[0023] In this embodiment, a screw conveyor 502 is arranged inside the transmission pipe 5 to transport the biochar entering the transmission pipe 5 .
[0024] Specifically, the conveying mechanism includes a motor 201 fixedly mounted on the lower surface of the conveying box 2, the output shaft of the motor 201 is fixedly connected to a rotating rod 203, and the rotating rod 203 is arranged inside the conveying box 2, and a plurality of fan blades 204 distributed in a circular array are fixedly mounted on the outer surface of the rotating rod 203, and a conveying box outlet 202 is opened on one side of the conveying box 2, and the conveying box 2 is connected to the interior of the connecting pipe 3 through the conveying box outlet 202.
[0025] In this embodiment, a conveying mechanism is arranged inside the conveying box 2. With the cooperation of the motor 201, the conveying box outlet 202, the rotating rod 203 and the fan blades 204 in the conveying mechanism, the rotating rod 203 and the fan blades 204 start to rotate through the drive of the motor 201, pushing the biochar entering the conveying box 2 to the conveying box outlet 202, thereby playing a conveying role and avoiding excessive accumulation of biochar.
[0026] Specifically, the cooling mechanism includes two fan covers 302 fixedly mounted on the upper surface of the connecting pipe 3, a heat dissipation fan 301 is installed inside the fan covers 302, an air inlet 303 is opened on the upper surface of the connecting pipe 3, the positions of the heat dissipation fan 301 and the air inlet 303 correspond, a filter 304 is fixedly installed inside the air inlet 303, the transmission pipe 5 is tilted and at an angle of thirty degrees to the horizontal, and a part of the side of the connecting pipe 3 is tilted and at an angle of sixty degrees to the horizontal.
[0027] In this embodiment, a cooling mechanism is provided on the connecting pipe 3. With the cooperation of the heat dissipation fan 301, the fan cover 302 and the air inlet 303 in the cooling mechanism, the heat dissipation fan 301 cools the biochar passing through the connecting pipe 3 to avoid excessively high temperature of the biochar during the discharging process, which may cause changes in the carbon particle structure, thermal expansion, or even fire. At the same time, a filter 304 is provided inside the air inlet 303 to prevent dust inside the connecting pipe 3 from being ejected from the air inlet 303 during the cooling process, thereby polluting the environment.
[0028] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.
Claims
1. A discharging mechanism of a biochar preparation device, comprising a feed inlet (1) and a transmission pipe (5) arranged below the feed inlet (1), characterized in that: A conveying box (2) is fixedly installed at the bottom of the feed port (1), a conveying mechanism is arranged inside the conveying box (2), a connecting pipe (3) is fixedly installed on one side of the conveying box (2), the conveying pipe (5) is arranged directly below the connecting pipe (3), and a conveying pipe inlet (4) is arranged at the upper end of one side of the conveying pipe (5), the conveying pipe inlet (4) is connected to the bottom of the connecting pipe (3), a cooling mechanism is arranged on the upper part of the connecting pipe (3), and a discharge port (8) is arranged at the lower end of the other side of the conveying pipe (5).
2. The discharging mechanism of the biochar preparation device according to claim 1 is characterized in that: A bottom plate (9) is arranged directly below the conveying box (2) and the conveying pipe (5); a first supporting leg (6) is fixedly installed on the outer side of the conveying box (2); the lower end of the first supporting leg (6) is welded and fixed to the upper surface of the bottom plate (9); a second supporting leg (7) is fixedly installed on the lower end of the conveying pipe (5); the lower end of the second supporting leg (7) is welded and fixed to the upper surface of the bottom plate (9).
3. The discharging mechanism of the biochar preparation device according to claim 1 is characterized in that: A second motor (501) is fixedly mounted on one end of the transmission tube (5); an output shaft of the second motor (501) is fixedly connected to a screw conveyor (502); the screw conveyor (502) is located inside the transmission tube (5); and the other end of the screw conveyor (502) is rotatably connected to the side wall of the transmission tube (5) via a rotating shaft.
4. The discharging mechanism of the biochar preparation device according to claim 1 is characterized in that: The conveying mechanism comprises a motor 1 (201) fixedly mounted on the lower surface of a conveying box (2); the output shaft of the motor 1 (201) is fixedly connected to a rotating rod (203), and the rotating rod (203) is arranged inside the conveying box (2); a plurality of fan blades (204) distributed in a circular array are fixedly mounted on the outer surface of the rotating rod (203); a conveying box outlet (202) is provided on one side of the conveying box (2), and the conveying box (2) is connected to the interior of a connecting pipe (3) through the conveying box outlet (202).
5. The discharging mechanism of the biochar preparation device according to claim 1 is characterized in that: The cooling mechanism comprises two fan covers (302) fixedly mounted on the upper surface of the connecting pipe (3), a heat dissipation fan (301) being mounted inside the fan covers (302), an air inlet (303) being provided on the upper surface of the connecting pipe (3), and the positions of the heat dissipation fan (301) and the air inlet (303) corresponding to each other.
6. The discharging mechanism of the biochar preparation device according to claim 5 is characterized by: A filter screen (304) is fixedly installed inside the air inlet (303).
7. The discharging mechanism of the biochar preparation device according to claim 1 is characterized by: The transmission pipe (5) is placed at an angle of thirty degrees to the horizontal, and a part of the connecting pipe (3) is placed at an angle of sixty degrees to the horizontal.
