Refined cotton crusher
By introducing loose cotton mechanism and crushing assembly into the refined cotton crusher, the problem of reducing crushing efficiency caused by the cohesion of cotton fibers is solved, and the cotton fibers are fully loose and efficient crushing are achieved, thereby improving the overall crushing efficiency and product fineness.
Patent Information
- Application Number
- CN202420865108.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the process of refined cotton processing, cotton fibers easily form cohesive forces, resulting in tight interweaving of cotton balls, reducing the looseness and fluidity of the material, thereby reducing the crushing efficiency and increasing the energy consumption of the crushing tool.
A refined cotton crusher is designed, which includes a loose cotton mechanism and a crushing assembly. The loose cotton mechanism is combed and loose cotton fibers through rotating rollers and tooth rings. The crushing assembly is efficiently crushed using a rotating rod and a crushing knife holder to ensure that the cotton ball is fully loose. Even opening and fineness.
It improves the looseness and fluidity of refined cotton, improves the crushing efficiency, ensures that the fineness of the crushed cotton fibers is appropriate, and avoids clogging and accumulation during the crushing process.
Smart Images

Figure CN222197117U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cellulose ether raw material crushing, in particular to a refined cotton crusher. Background Art
[0002] Cellulose ether is a kind of macromolecular compound obtained by replacing part or all of the hydroxyl groups on the cellulose molecular chain with hydrocarbon groups through etherification reaction of natural cellulose. Refined cotton is a raw material source of cellulose. It is a high-purity cellulose product obtained by treating cotton fibers with special processes. At present, the processing of refined cotton, the raw material of cellulose ether, is mainly carried out by using a special refined cotton pulverizer.
[0003] The authorization announcement is CN 220678067 U, a refined cotton pulverizing mechanism for cotton cellulose production, including a base, a pulverizing mechanism and a dust removal mechanism, support rods are fixedly installed around the top of the base, a pulverizing box is fixedly installed on the top of the support rods, and a fixed box is fixedly installed on the left side of the pulverizing box; the pulverizing mechanism includes a rotating shaft movably installed at the top and bottom of the pulverizing box, and pulverizing blades are fixedly installed around the outer surface of the rotating shaft. The refined cotton pulverizing mechanism for cotton cellulose production, by setting up a pulverizing mechanism, a servo motor can drive the pulverizing blades to rotate via a rotating shaft and a transmission belt, and because the upper and lower groups of pulverizing blades are cross-displaced, the pulverization of refined cotton can be completed efficiently and comprehensively, and the pulverized refined cotton will enter the conveying pipe, and by setting up a dust removal mechanism, the dust suction fan can suck the dust and debris in the refined cotton into the slag storage box for storage;
[0004] Although dust can be cleaned during refined cotton processing, there are still some problems in daily use. When refined cotton is processed, cohesion is easily formed between the cotton fibers, which causes the originally loose cotton fibers to clump together, making the cotton material present a significant lump-like structure. Moreover, the fibers inside these clumps are closely arranged and intertwined with each other, which greatly weakens the looseness and fluidity of the overall material. This leads to a significant reduction in the efficiency of the subsequent refined cotton crushing process. Faced with large-area, high-density cotton clumps, the crushing tool needs to consume more energy to penetrate and disperse these clumps, resulting in a decrease in the total amount of fiber processed per unit time and a significant reduction in the crushing efficiency. Utility Model Content
[0005] In view of this, the utility model provides a refined cotton pulverizer, which can comb and loosen the refined cotton through a cotton loosening mechanism, so that the sticky parts between the cotton fibers can be separated, ensuring that the cotton balls are fully loosened, improving the looseness and fluidity of the refined cotton, thereby improving the subsequent refined cotton pulverization efficiency.
[0006] In order to solve the above technical problems, the utility model provides a refined cotton pulverizer, including a pulverizing box and a cotton loosening mechanism arranged at the upper end of the pulverizing box, the cotton loosening mechanism includes a rotating roller which is laterally symmetrically rotated and connected to the upper end between the front and rear walls of the pulverizing box, the outer arc surfaces of the rotating rollers are provided with longitudinally uniformly distributed cotton loosening tooth rings, the cotton loosening tooth rings on the two rotating rollers are arranged at intervals, the left and right ends of the top wall of the pulverizing box are provided with laterally symmetrically distributed material guide plates near the feed port, and the bottom wall of the pulverizing box is also provided with a pulverizing assembly.
[0007] The cotton loosening mechanism also includes scrapers respectively arranged at the lower ends of the inner inclined surfaces of the material guide plates, and the scrapers are respectively arranged in cooperation with the cotton loosening gear rings that are longitudinally adjacent to each other on the same side; the cotton loosening mechanism also includes gears respectively arranged at the front extension ends of the rotating rollers, and the two gears are meshed and connected with each other; the cotton loosening mechanism also includes motor 1 arranged at the upper right end of the rear surface of the crushing box, the front end of the output shaft of motor 1 is fixedly connected to the rear extension end of the rotating roller on the right side, and motor 1 is electrically connected to an external single-chip computer.
[0008] The crushing assembly includes a rotating rod that is laterally symmetrically connected to the bottom wall of the crushing box. The outer arc surface of the rotating rod is provided with vertically evenly distributed crushing tool holders. The crushing tool holders on the two rotating rods are arranged at intervals. The lower end of the crushing box is also provided with a driving assembly for driving the rotating rod to rotate.
[0009] The driving assembly includes an installation cavity arranged in the middle of the lower end of the crushing box, a transmission rod is rotatably connected between the left and right walls of the installation cavity, a bevel gear 1 is provided at the right end of the outer arc surface of the transmission rod and is symmetrically distributed laterally, the lower ends of the rotating rods pass through the through holes correspondingly arranged on the top wall surface of the installation cavity and extend into the installation cavity, and bevel gear 2 is provided at the lower ends of the rotating rods, and bevel gear 2 is respectively meshed and connected with the adjacent bevel gear 1 on the same side; the driving assembly also includes motor 2 arranged at the lower end of the left surface of the crushing box, the right end of the output shaft of motor 2 is fixedly connected to the left extension end of the rotating rod, and motor 2 is electrically connected to the external single-chip computer.
[0010] The beneficial effects of the above technical solution of the utility model are as follows:
[0011] 1. First, the relevant staff controls the synchronous operation of motor 1 and motor 2 through an external single-chip microcomputer, and then the relevant staff feeds the raw material refined cotton required for the production of cellulose ether into the crushing box. The refined cotton entering the crushing box is guided to between the two rotating rollers through the guide plate. At this time, the output shaft of motor 1 rotates to drive the rotating roller on the right to rotate synchronously. Since the gears on the two rotating rollers are engaged with each other, the rotation of the rotating roller on the right will synchronously drive the rotating roller on the left to rotate in the opposite direction. When the two rotating rollers rotate in the opposite directions with the same amplitude at the same time, the loose cotton tooth rings arranged at intervals on them also rotate synchronously, thereby combing and loosening the refined cotton, separating the adhesion parts between the cotton fibers, ensuring that the cotton balls are fully loosened, improving the looseness and fluidity of the refined cotton, and thus improving the subsequent refined cotton crushing efficiency.
[0012] 2. The refined cotton processed by the cotton loosening mechanism falls into the bottom of the crushing box. At this time, the output shaft of the second motor rotates to drive the rotating rod and the second bevel gear to rotate synchronously. When the second bevel gear rotates, it drives the corresponding transmission rod and the crushing knife frame to rotate synchronously in the opposite direction through the corresponding bevel gear one that is meshed with it, so as to crush the loosened refined cotton, which greatly improves the crushing effect of the refined cotton. The crushed cotton fibers are discharged through the discharge port at the bottom of the crushing box to complete the entire crushing operation. The cotton balls are first combed and loosened by the cotton loosening mechanism, and then crushed efficiently by the crushing component. The two work together to ensure that the refined cotton obtains a uniform and appropriately fine crushed product after the cotton loosening and crushing processes.
[0013] 3. The scraper cooperates with the loose cotton tooth ring to avoid blockage or accumulation on the loose cotton tooth ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the refined cotton pulverizer of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the cotton loosening mechanism of the utility model;
[0016] Figure 3 It is a rear view structural schematic diagram of the utility model;
[0017] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0018] Explanation of the reference numerals: 100, crushing box; 200, rotating roller; 201, cotton loosening gear ring; 202, scraper; 203, gear; 204, motor one; 300, guide plate; 400, rotating rod; 401, crushing tool holder; 500, mounting cavity; 501, transmission rod; 502, bevel gear one; 503, bevel gear two; 504, motor two. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-4 As shown:
[0021] The present embodiment provides a refined cotton crusher, including a crushing box 100 and a cotton loosening mechanism arranged at the upper end of the crushing box 100, the cotton loosening mechanism includes a rotating roller 200 that is connected to the upper end between the front and rear walls of the crushing box 100 and is symmetrically rotated in a transverse direction, the outer arc surface of the rotating roller 200 is provided with a cotton loosening tooth ring 201 that is evenly distributed in the longitudinal direction, and the cotton loosening tooth rings 201 on the two rotating rollers 200 are arranged at intervals, and the left and right ends of the top wall of the crushing box 100 are provided with a transversely symmetrically distributed material guide plate 300 near the feed inlet, and the crushing box The bottom wall of 100 is also provided with a crushing assembly; the cotton loosening mechanism also includes scrapers 202 respectively arranged at the lower ends of the inner inclined surfaces of the guide plates 300; the cotton loosening mechanism also includes gears 203 respectively arranged at the front extension ends of the rotating rollers 200, and the two gears 203 are meshed and connected with each other; the cotton loosening mechanism also includes a motor 204 arranged at the upper right end of the rear surface of the crushing box 100, the front end of the output shaft of the motor 204 is fixedly connected to the rear extension end of the rotating roller 200 on the right side, and the motor 204 is electrically connected to the external single-chip computer.
[0022] like Figure 2-4 As shown, the crushing assembly includes a rotating rod 400 which is laterally symmetrically connected to the bottom wall of the crushing box 100, and the outer arc surface of the rotating rod 400 is provided with a vertically evenly distributed crushing tool holder 401. The crushing tool holders 401 on the two rotating rods 400 are arranged at intervals, and the lower end of the crushing box 100 is also provided with a driving assembly for driving the rotating rod 400 to rotate.
[0023] like Figure 2-4 As shown, the driving assembly includes an installation cavity 500 arranged in the middle of the lower end of the crushing box 100, and a transmission rod 501 is rotatably connected between the left and right walls of the installation cavity 500. The right end of the outer arc surface of the transmission rod 501 is provided with a transversely symmetrically distributed bevel gear 1 502, and the lower ends of the rotating rods 400 pass through the through holes correspondingly arranged on the top wall surface of the installation cavity 500 and extend into the installation cavity 500. The lower ends of the rotating rods 400 are provided with bevel gear 2 503, and the bevel gear 2 503 is respectively meshed and connected with the adjacent bevel gear 1 502 on the same side; the driving assembly also includes a motor 2 504 arranged at the lower end of the left surface of the crushing box 100, the right end of the output shaft of the motor 2 504 is fixedly connected to the left extension end of the rotating rod 400, and the motor 2 504 is electrically connected to the external single-chip computer.
[0024] The working principle of the refined cotton pulverizer provided by the utility model is as follows: First, the relevant staff adjusts the motor 1 204 and the motor 2 504 to operate synchronously through an external single-chip microcomputer, and then the relevant staff feeds the raw refined cotton required for the production of cellulose ether into the pulverizing box 100, and the refined cotton entering the pulverizing box 100 is guided to between the two rotating rollers 200 through the guide plate 300. At this time, the output shaft of the motor 1 204 rotates to drive the rotating roller 200 on the right to rotate synchronously. Since the gears 203 on the two rotating rollers 200 are engaged with each other, the rotation of the rotating roller 200 on the right will synchronously drive the rotating roller 200 on the left to rotate in the opposite direction synchronously. When the two rotating rollers 200 rotate in the opposite directions at the same amplitude at the same time, the loose cotton tooth rings 201 arranged at intervals thereon also rotate synchronously, thereby combing and loosening the refined cotton, so that the adhesion parts between the cotton fibers can be separated, ensuring that the cotton balls are fully loosened, and improving the refined cotton. The looseness and fluidity of the cotton are improved, thereby improving the subsequent crushing efficiency of the refined cotton. The refined cotton processed by the cotton loosening mechanism falls into the bottom of the crushing box 100. At this time, the output shaft of the motor 2 504 rotates to drive the rotating rod 400 and the bevel gear 2 503 to rotate synchronously, and the bevel gear 2 503 is driven by the bevel gear 1 502 that is meshed with it to rotate synchronously with the corresponding transmission rod 501 and the crushing knife holder 401 in the opposite direction, so as to crush the loosened refined cotton, which greatly improves the crushing effect of the refined cotton. The crushed cotton fibers are discharged through the discharge port at the bottom of the crushing box 100 to complete the entire crushing operation. The cotton balls are first combed and loosened by the cotton loosening mechanism, and then crushed efficiently by the crushing component. The two work together to ensure that the refined cotton obtains a uniform and appropriately fine crushed product after the cotton loosening and crushing processes.
[0025] like Figure 2 As shown, the scrapers 202 are respectively arranged in cooperation with the loose cotton tooth rings 201 that are adjacent to each other in the longitudinal direction on the same side. The scrapers 202 cooperate with the loose cotton tooth rings 201 to avoid clogging or accumulation on the loose cotton tooth rings 201.
[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0027] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. Refined cotton crusher, characterized by: The invention comprises a crushing box (100) and a cotton loosening mechanism arranged at the upper end of the crushing box (100), wherein the cotton loosening mechanism comprises a rotating roller (200) connected to the upper end between the front and rear walls of the crushing box (100) in a transversely symmetrical rotation manner, the outer arc surface of the rotating roller (200) is provided with a cotton loosening tooth ring (201) evenly distributed in the longitudinal direction, and the cotton loosening tooth rings (201) on the two rotating rollers (200) are arranged at intervals, and the left and right ends of the top wall of the crushing box (100) are provided with a transversely symmetrically distributed material guide plates (300) near the feed inlet, and the bottom wall of the crushing box (100) is also provided with a crushing assembly.
2. The refined cotton pulverizer according to claim 1, characterized in that: The cotton loosening mechanism further comprises scrapers (202) respectively arranged at the lower end of the inner inclined surface of the material guide plate (300), and the scrapers (202) are respectively arranged in cooperation with a group of cotton loosening tooth rings (201) that are longitudinally adjacent to each other on the same side.
3. The refined cotton pulverizer according to claim 1, characterized in that: The cotton loosening mechanism further comprises gears (203) respectively arranged at the front extension ends of the rotating roller (200), and the two gears (203) are meshed and connected with each other.
4. The refined cotton pulverizer according to claim 1, characterized in that: The cotton loosening mechanism also includes a motor 1 (204) arranged at the upper right end of the rear surface of the crushing box (100), the front end of the output shaft of the motor 1 (204) being fixedly connected to the rear extension end of the rotating roller (200) on the right side, and the motor 1 (204) being electrically connected to an external single chip computer.
5. The refined cotton pulverizer according to claim 1, characterized in that: The pulverizing assembly comprises a rotating rod (400) which is laterally symmetrically rotatably connected to the bottom wall of the pulverizing box (100); the outer arc surface of each rotating rod (400) is provided with vertically evenly distributed pulverizing blade holders (401); the pulverizing blade holders (401) on the two rotating rods (400) are arranged at intervals; and the lower end of the pulverizing box (100) is also provided with a driving assembly for driving the rotating rod (400) to rotate.
6. The refined cotton pulverizer according to claim 5, characterized in that: The driving assembly comprises an installation cavity (500) arranged at the middle part of the lower end of the crushing box (100); a transmission rod (501) is rotatably connected between the left and right wall surfaces of the installation cavity (500); a transversely symmetrically distributed bevel gear 1 (502) is arranged at the right end of the outer arc surface of the transmission rod (501); the lower ends of the rotating rods (400) pass through corresponding through holes arranged on the top wall surface of the installation cavity (500) and extend into the installation cavity (500); the lower ends of the rotating rods (400) are provided with bevel gear 2 (503); the bevel gear 2 (503) is respectively meshed with the adjacent bevel gear 1 (502) on the same side.
7. The refined cotton pulverizer according to claim 6, characterized in that: The driving assembly further comprises a second motor (504) arranged at the lower end of the left surface of the crushing box (100), the right end of the output shaft of the second motor (504) being fixedly connected to the left extension end of the rotating rod (400), and the second motor (504) being electrically connected to an external single chip computer.
