Novel pulverizer

By introducing self-priming air plate, suction structure and chopping structure into the crusher, combined with a negative pressure bellow, the problems of poor effect of crushing long fiber materials and low compact equipment are solved, and a variety of feeding methods and Efficient crushing improves crushing efficiency and reliability.

CN222197155UActive Publication Date: 2024-12-20NINGXIA HONGRUNZE AGRI TECH CO LTD
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Patent Information

Application Number
CN202420179970.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2024-12-20
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

Existing crushers have poor results when crushing long fiber materials, and the equipment functions are multi-volume, making production and transportation difficult, and are not compact.

Method used

A new type of crusher was designed, using a combination of self-priming air plate, material suction structure, cut-off structure and negative pressure bellows to achieve multiple feeding methods and efficient crushing. After crushing by hammer blade, it is quickly discharged and crushed by negative pressure wind power. Things.

Benefits of technology

It improves crushing efficiency and reliability, and realizes efficient crushing and rapid discharge of various materials. The equipment is compact, takes up little space after disassembly, and is convenient for transportation.

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Abstract

The novel pulverizer comprises a machine shell, an upper machine cover is installed on one side of the machine shell in a hinged mode, a main shaft is further installed on the machine shell through a bearing seat, a plurality of hammer frame plates are fixed to the main shaft, a plurality of self-suction air plates are installed on the hammer frame plate at one end, and an annular baffle is jointly installed at one ends of the self-suction air plates; a material suction structure is arranged on one side of the upper machine cover, a smashing assembly is installed among the multiple hammer frame plates, a screen is arranged at the bottom of the machine shell and divides the machine shell into a smashing cavity and a material falling cavity, a negative pressure air box is further installed at one end of the machine shell, and the main shaft extends into the negative pressure air box. By improving the pulverizer, the material pulverizing capacity is improved, the material pulverizing function in multiple modes can be completed, the discharging efficiency is high, the discharging suction force is large, the discharging work can be rapidly completed, the pulverizing efficiency is improved, the occupied space is small after the pulverizer is detached, and all parts can be placed in the machine shell and conveyed to the designated position to be installed.
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Description

Technical Field

[0001] The utility model relates to the technical field of material crushing, in particular to a new type of crusher. Background Art

[0002] The grinder achieves the purpose of crushing by the high-speed rotating hammers that come into contact with the materials. Qualified materials fall through the screen below to achieve the purpose of screening. It can crush a variety of materials and has strong versatility. It is currently the main equipment for feed production and farmers.

[0003] Although the crusher can crush most materials, the fiber structure of some longer materials is relatively coarse, and the crushing effect is not good. In addition, the more functions the crusher has, the larger the size. In order to improve reliability, multiple components are integrated into one design, which is not only difficult to produce but also not conducive to transportation. For this reason, we proposed a new type of crusher to solve the above problems. Utility Model Content

[0004] The present application provides a new type of pulverizer, which solves the problems that the pulverizer has a single feeding function, has a poor pulverizing effect on long-fiber materials, and is not compact, and can further improve its usability and reliability.

[0005] The present application provides a novel pulverizer, comprising a casing, an upper machine cover is hingedly installed on one side of the casing, a main shaft is also installed on the casing through a bearing seat, a plurality of hammer frame plates are fixed on the main shaft, a plurality of self-suction plates are installed on the hammer frame plate at one end, an annular baffle is commonly installed at one end of the plurality of self-suction plates, a suction structure is provided on one side of the upper machine cover, a pulverizing assembly is installed between the plurality of hammer frame plates, a screen is provided at the bottom of the casing, and the screen divides the casing into pulverizing chambers and a blanking cavity, one side of the blanking cavity is provided with an air regulating port, a negative pressure bellows is also installed at one end of the casing, the main shaft extends into the negative pressure bellows, and a negative pressure wind disk is installed at one end of the main shaft extending to the negative pressure bellows, material pipes are installed on one side of the blanking cavity and the negative pressure bellows, the two material pipes are detachably connected by a connecting pipe, a discharge pipe is also installed on one side of the negative pressure bellows, a feeding structure is provided on one side of the casing, and a shearing structure is provided at one end of the main shaft away from the air suction plate.

[0006] Preferably, the suction structure comprises a suction bin installed on the upper cover at one end of the self-suction plate, the suction bin and the upper cover are connected, and a feed pipe is installed on one side of the suction bin.

[0007] Preferably, the pulverizing assembly comprises a pin shaft fixed between the two hammer frame plates, and a plurality of hammer pieces are movably mounted on the pin shaft.

[0008] Preferably, the cutting structure includes a cutter installed on the main shaft, and the upper cover is provided with a side inlet on one side of the cutter, a resisting knife is installed at the side inlet, the resisting knife is located in the upper cover and corresponds to the cutter, and a first feed hopper is installed at the side inlet.

[0009] Preferably, the feeding structure includes a feeding port arranged on one side of the casing, a second feeding hopper is fixed at the feeding port, and adjustable baffles are installed at the second feeding hopper and the first feeding hopper.

[0010] Preferably, a pin is installed between the hammer frame plate and the annular baffle, and a plurality of hammer pieces are movably installed on the pin.

[0011] Preferably, two sides of the hammer are serrated.

[0012] Preferably, a suction chamber is provided on one side of the negative pressure wind box, and the material pipe is arranged on the suction chamber.

[0013] Preferably, a screw hole is provided on one side of the connecting tube, a fixing screw is provided in the screw hole, and the fixing screw abuts against the material tube.

[0014] Preferably, a suction hose is installed on the feed pipe.

[0015] It can be seen from the above technical scheme that the present application provides a new type of crusher. During use, the present application has three usage methods. The first is to feed and crush the material normally on one side of the equipment through the feeding structure. The second is that when the material is granular material such as corn, the granular material is sucked into the crusher through the suction structure from the suction plate to complete the crushing. When the material is long and difficult to crush, the material is fed through one side of the chopping structure, and crushed after chopping. After the material is crushed by the hammer, the material that meets the size passes through the screen and falls into the blanking chamber. The negative pressure wind force is centrifugally generated at the center of the negative pressure wind disk in the negative pressure bellows, and the material in the blanking chamber is sucked into the negative pressure bellows through the connecting pipe and thrown out through the discharge pipe.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. Through the setting of the feeding structure, it can meet the normal crushing and screening needs, and complete the crushing of various materials through manual feeding;

[0018] 2. Through the setting of the self-suction plate and the suction structure, centrifugal wind force can be generated at the main shaft position to complete the feeding of granular materials, and the feeding can be automatic;

[0019] 3. Through the setting of the chopping structure, when the material is long and difficult to crush, the material can be fed through the side of the chopping structure, the long material can be cut first and then crushed, thereby improving the crushing efficiency;

[0020] 4. Through the setting of negative pressure bellows, negative pressure wind disc and connecting pipe, a larger negative pressure wind force can be provided to quickly draw the materials in the blanking cavity into the negative pressure bellows for discharge, thereby improving the filtering efficiency after crushing.

[0021] To sum up, this application improves the material crushing capacity by improving the crusher, can complete the material crushing function in various modes, has high discharging efficiency and strong discharging suction, can quickly complete the discharging work and improve the crushing efficiency. This application occupies a small space after disassembly, and all parts can be placed in the casing and transported to the designated location for installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0023] Figure 1 This is a schematic diagram of a new type of crusher without hammers at the self-suction plate proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of a new type of pulverizer with hammers at the self-suction plate proposed by the utility model;

[0025] Figure 3 This is a side view of a new type of pulverizer proposed by the utility model;

[0026] Figure 4 This is a schematic diagram of the hammer structure of a new type of pulverizer proposed by the utility model;

[0027] Figure 5 and Figure 6 The utility model is a schematic diagram of the installation structure of the suction chamber of a new type of crusher proposed by the utility model.

[0028] In the figure: 1 casing, 2 spindle, 3 hammer frame plate, 4 hammer piece, 5 screen, 6 first feed hopper, 7 knife, 8 side inlet, 9 cutter, 10 upper cover, 11 suction bin, 12 discharge pipe, 13 negative pressure bellows, 14 negative pressure wind disc, 15 material pipe, 16 connecting pipe, 17 self-suction plate, 18 adjustable baffle, 19 suction hose, 20 second feed hopper, 21 feed pipe, 22 annular baffle, 24 fixing screw, 25 suction chamber. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0030] See also Figure 1-6 , a new type of crusher, the present application optimizes the structural design of the crusher, reduces its production difficulty, and reduces production costs at the same time. After optimization, its installation difficulty remains unchanged, the transportation volume is reduced, it has stronger suction during use, and the crushing efficiency is higher. Specifically, it includes a casing 1. In the present application, the casing 1 is only used for crushing. It should be understood that the volume of the present application can be appropriately adjusted according to the crushing power. An upper cover 10 is hingedly installed on one side of the casing 1. After the upper cover 10 is installed in place, it can be fixed by a fixing structure. For details, please refer to the fixing method of the upper cover 10 of the new type of crusher;

[0031] The casing 1 is also provided with a main shaft 2 through a bearing seat. When the upper cover 10 is closed, a crushing chamber is formed. The main shaft 2 can be connected to a motor or other power system of agricultural machinery through a pulley. A plurality of hammer rack plates 3 are fixed on the main shaft 2. A plurality of self-suction plates 17 are installed on the hammer rack plate 3 at one end. When the self-suction plates 17 rotate, a negative pressure area is formed at the position of the main shaft 2 through centrifugal force to absorb external granular materials. Specifically, a circular baffle 22 is installed at one end of the plurality of self-suction plates 17 so that the materials thrown out by the centrifugal force are not sucked out. The material moves radially, and a suction structure is provided on one side of the upper cover 10. The suction structure is located at the main position close to the main shaft 2, which is used to communicate with the outside world and suck the material. A crushing assembly is installed between the multiple hammer rack plates 3 to crush the material entering the casing 1. Specifically, a screen 5 is provided at the bottom of the casing 1, and the screen 5 separates the casing 1 into a crushing chamber and a material-dropping chamber. The material is continuously crushed in the crushing chamber, and the qualified crushed material falls into the material-dropping chamber through the screen 5 to complete the screening. An air regulating port is provided on one side of the material-dropping chamber to adjust the suction wind force;

[0032] A negative pressure bellows 13 is also installed at one end of the casing 1 for absorbing the material in the blanking cavity. Specifically, the main shaft 2 extends into the negative pressure bellows 13, and a negative pressure wind disc 14 is installed at one end of the main shaft 2 extending into the negative pressure bellows 13. The negative pressure wind disc 14 is also driven by the main shaft 2. A material pipe 15 is installed on one side of the blanking cavity and the negative pressure bellows 13. The two material pipes 15 are detachably connected through a connecting pipe 16. When working, the negative pressure wind disc 14 rotates to generate negative pressure wind force at the position of the main shaft 2 under the action of centrifugal force, and the material in the blanking cavity is drawn into the negative pressure bellows 13 through the connecting pipe 16. A discharge pipe 12 is also installed on one side of the negative pressure bellows 13, and the material drawn into the negative pressure bellows 13 is thrown out through the discharge pipe 12. When in use, the discharge pipe 12 is also connected to a throwing pipe for delivering the material to a designated position.

[0033] A feeding structure is provided on one side of the casing 1, which is arranged in a parallel position for normal feeding and crushing. A cutting structure is provided at one end of the main shaft 2 away from the air suction plate 17. When feeding at the end of the equipment, longer materials can be cut off to improve the crushing efficiency and quality.

[0034] In the utility model, the suction structure includes a suction bin 11 installed on the upper cover 10 at one end of the self-suction plate 17. The suction bin 11 is located near the main shaft 2 and can be specifically designed to be arc-shaped, half wrapped around the main shaft 2. After the self-suction plate 17 is started, a negative pressure zone will be generated to absorb materials. The suction bin 11 and the upper cover 10 are connected. A feed pipe 21 is installed on one side of the suction bin 11, and a suction hose 19 is installed on the feed pipe 21 to facilitate the change of the position of the suction hose 19 for comprehensively absorbing materials on the ground.

[0035] In the utility model, the crushing assembly includes a pin fixed between two hammer frame plates 3, and a plurality of hammer pieces 4 are movably mounted on the pin. During crushing, the material is crushed by the hammer pieces 4. The serrated sides of the hammer pieces 4 can improve the crushing efficiency. It should be understood that the hammer pieces 4 are isolated from each other by the pin sleeve.

[0036] In the utility model, the feeding structure includes a feeding port arranged on one side of the casing 1. The feeding port is located on one side of the casing 1 and can be parallel to the main shaft 2 during specific design. A second feed hopper 20 is fixed at the feeding port, and the material is pushed into the equipment through the second feed hopper 20. When the granular material is crushed by negative pressure adsorption, the second feed hopper 20 and the first feed hopper 6 are both installed with an adjustable baffle 18. The feed inlet is blocked by the adjustable baffle 18 to prevent the crushed material from being thrown out from the feeding port, thereby ensuring the normal operation of other links.

[0037] In the utility model, the cutting structure includes a cutter 9 installed on the main shaft 2, and the cutter 9 is close to the side wall of the upper cover 10. The upper cover 10 is provided with a side inlet 8 on one side of the cutter 9 for filling materials, and a resisting knife 7 is installed at the side inlet 8. The resisting knife 7 is located in the upper cover 10 and corresponds to the cutter 9. The resisting knife 7 cooperates with the cutter 9 to improve the cutting efficiency. The material is crushed after cutting, which further improves the crushing efficiency of long materials. A first feed hopper 6 is installed at the side inlet 8 to assist side loading.

[0038] In some embodiments, a pin is installed between the hammer frame plate 3 and the annular baffle 22, and a plurality of hammer pieces 4 are movably installed on the pin. In the material suction link, this embodiment can perform preliminary crushing on the material to improve the crushing efficiency.

[0039] In some embodiments, a suction chamber is provided on one side of the negative pressure wind box 13, and the material pipe 15 is arranged on the suction chamber 25, so as to reduce the length of the connecting pipe 16 and the protrusion to one side, thereby improving reliability.

[0040] In some embodiments, in order to protect the connecting tube 16 during transportation, a screw hole is provided on one side of the connecting tube 16, and a fixing screw 24 is provided in the screw hole. The fixing screw 24 abuts against the material tube 15, and the connecting tube 16 can be freely disassembled and fixed by the fixing screw 24 after assembly.

[0041] It can be seen from the above technical scheme that the present application has three usage modes during use. The first is to feed and crush the material normally on one side of the equipment through the feeding structure. The second is that when the material is granular material such as corn, the self-suction plate 17 sucks the granular material into the grinder through the suction structure to complete the crushing. When the material is long and difficult to crush, it is fed through one side of the chopping structure, and crushed after chopping. After the material is crushed by the hammer 4, the material that meets the size passes through the screen 5 and falls into the blanking cavity. The negative pressure wind force is centrifugally generated at the center position of the negative pressure wind disk 14 in the negative pressure bellows 13, and the material in the blanking cavity is sucked into the negative pressure bellows 13 through the connecting pipe 16 and thrown out through the discharge pipe 12.

[0042] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope of the present application is indicated by the claims.

[0043] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present application do not constitute a limitation on the scope of protection of the present application.

Claims

1. A novel pulverizer, comprising a housing (1), characterized in that: An upper machine cover (10) is hingedly mounted on one side of the casing (1), a main shaft (2) is also mounted on the casing (1) via a bearing seat, a plurality of hammer frame plates (3) are fixed on the main shaft (2), a plurality of self-suction plates (17) are mounted on one end of the hammer frame plates (3), an annular baffle (22) is commonly mounted on one end of the plurality of self-suction plates (17), a suction structure is provided on one side of the upper machine cover (10), a crushing assembly is mounted between the plurality of hammer frame plates (3), a screen (5) is provided at the bottom of the casing (1), the screen (5) divides the casing (1) into a crushing chamber and a blanking chamber, and a side of the blanking chamber An air regulating port is provided, a negative pressure bellows (13) is also installed at one end of the casing (1), the main shaft (2) extends into the negative pressure bellows (13), a negative pressure wind disc (14) is installed at one end of the main shaft (2) extending to the negative pressure bellows (13), a material pipe (15) is installed on one side of the blanking chamber and the negative pressure bellows (13), the two material pipes (15) are detachably connected via a connecting pipe (16), a discharge pipe (12) is also installed on one side of the negative pressure bellows (13), a feeding structure is provided on one side of the casing (1), and a cutting structure is provided at one end of the main shaft (2) away from the air suction plate (17).

2. A new type of pulverizer according to claim 1, characterized in that: The material suction structure comprises a material suction bin (11) installed on the upper cover (10) at one end of the self-suction plate (17); the material suction bin (11) and the upper cover (10) are connected to each other, and a material inlet pipe (21) is installed on one side of the material suction bin (11).

3. A new type of pulverizer according to claim 1, characterized in that: The pulverizing assembly comprises a pin shaft fixed between the two hammer frame plates (3), and a plurality of hammer pieces (4) are movably mounted on the pin shaft.

4. A new type of pulverizer according to claim 1, characterized in that: The cutting structure comprises a cutter (9) mounted on the main shaft (2); the upper cover (10) is provided with a side inlet (8) located on one side of the cutter (9); a resisting knife (7) is installed at the side inlet (8); the resisting knife (7) is located in the upper cover (10) and corresponds to the cutter (9); and a first feed hopper (6) is installed at the side inlet (8).

5. A new type of pulverizer according to claim 4, characterized in that: The feeding structure comprises a feeding port arranged on one side of the casing (1), a second feeding hopper (20) is fixed at the feeding port, and adjustable baffles (18) are installed at both the second feeding hopper (20) and the first feeding hopper (6).

6. A new type of pulverizer according to claim 1, characterized in that: A pin is installed between the hammer frame plate (3) and the annular baffle (22), and a plurality of hammer pieces (4) are movably installed on the pin.

7. A new type of pulverizer according to claim 6, characterized in that: Both sides of the hammer piece (4) are serrated.

8. A new type of pulverizer according to claim 1, characterized in that: A material suction chamber (25) is provided on one side of the negative pressure wind box (13), and the material pipe (15) is arranged on the material suction chamber (25).

9. A new type of pulverizer according to claim 8, characterized in that: A screw hole is provided on one side of the connecting pipe (16), a fixing screw (24) is provided in the screw hole, and the fixing screw (24) abuts against the material pipe (15).

10. A new type of pulverizer according to claim 2, characterized in that: A suction hose (19) is installed on the feed pipe (21).