Synchronous feeding and discharging centrifugal machine group device

By introducing feed buffer tanks, discharge buffer tanks and control systems into the centrifuge group, the bent part and solenoid valves can be used to realize the synchronous feeding and discharge of the centrifuge group, the problems of out-of-synchronization and velocity fluctuation in the prior art are solved. Ensures the stability of product quality and improvement of production efficiency.

CN222197371UActive Publication Date: 2024-12-20GUANGXI KELUN PHARMA
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Patent Information

Application Number
CN202420942375.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing centrifuge group has problems of asynchronous and velocity fluctuations during feeding and discharge, resulting in unstable product quality.

Method used

The synchronous feed-in and discharge centrifuge group device including feed buffer tank, discharge buffer tank and control system is adopted. Through the bent part on the feed branch pipe and the solenoid valve, the feed and discharge of each centrifuge are synchronized and the flow rate is passed. Sensors and remote control systems monitor and adjust flow.

Benefits of technology

The inlet and outlet of each centrifuge are synchronized, and the product inflow and outflow is stabilized, which avoids flow fluctuations caused by independent feeding in traditional processes, ensuring product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a centrifugal machine group device capable of synchronously feeding and discharging. The centrifugal machine group device comprises centrifugal machines, the device further comprises a feeding buffer tank, a discharging buffer tank and a control system. The at least three groups of centrifugal machines are arranged; an outlet of the feeding buffer tank is connected with a feeding header pipe; a feeding branch pipe is connected between each group of centrifugal machines and the feeding main pipe; the feeding buffer tank is connected to the middle position of the feeding header pipe; a bending part is arranged on the feeding branch pipe; the closer to the feeding buffer tank, the longer the bending part on the feeding branch pipe connected with the centrifugal machine is, so that the time for entering all the centrifugal machines from the feeding buffer tank is the same; an inlet of the discharge buffer tank is connected with a discharge header pipe; and a discharge branch pipe is connected between the outlet of each group of centrifugal machines and the discharge header pipe. According to the device, feeding and discharging of the centrifugal machines in the centrifugal cluster can be guaranteed to be synchronous, and the quality stability of products is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of centrifuge devices, and in particular relates to a centrifuge group device with synchronous feeding and discharging. Background Art

[0002] A centrifuge is a machine that uses centrifugal force to separate liquids from solid particles or components in a mixture of liquids and liquids. Centrifuges are mainly used to separate solid particles from liquids in suspensions, or to separate two immiscible liquids of different densities in emulsions. Centrifuges are often used to centrifuge raw materials in the fields of medicine, chemical industry, food, and beverages. In pharmaceutical production lines, in order to achieve efficient production, centrifuge groups are often used. As the name suggests, centrifuge groups are multiple centrifuges working at the same time to process materials. However, due to the different lengths of the pipes connecting the centrifuges and the vibration of the pipes caused by the impact of the liquid in the pipes, the speed of feeding from the previous equipment to the multiple centrifuges is not synchronized, and the speed of discharging from the next equipment is also not synchronized. Due to the difference in the working state of the equipment, some equipment will experience fluctuations in the discharge speed during operation. If it is directly fed into the next equipment, the total speed and flow rate of the discharge from the centrifuge group to the next equipment will be uneven, which is not conducive to the control of product quality. Utility Model Content

[0003] The purpose of the utility model is to propose a centrifuge group device with synchronous feeding and discharging in view of the problems in the prior art, such as asynchronous feeding and discharging, fluctuations in discharging speed and discharging flow rate, etc. The device can ensure that the feeding and discharging of each centrifuge in the centrifugal cluster are synchronized with each other, thereby increasing the quality stability of the product.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A centrifuge group device with synchronous feeding and discharging comprises a centrifuge; a feeding buffer tank, a discharging buffer tank and a control system; at least three groups of the centrifuges are arranged in an array; the outlet of the feeding buffer tank is connected to a feeding main pipe; a feeding branch pipe is connected between each group of the centrifuges and the feeding main pipe; the feeding buffer tank is connected to the middle position of the feeding main pipe; a bending portion is provided on the feeding branch pipe; the centrifuge closer to the feeding buffer tank is connected to the longer bending portion on the feeding branch pipe, so that the time taken for the feed liquid to enter all the centrifuges from the feeding buffer tank is the same; the inlet of the discharging buffer tank is connected to the discharging main pipe; a discharging branch pipe is connected between the outlet of each group of the centrifuges and the discharging main pipe.

[0006] In the traditional production process, the material is directly fed into each centrifuge. Due to differences in pipe length, liquid impact and other reasons, the material enters each centrifuge at different times, causing certain quality fluctuations in the first batch of subsequent products. The feed buffer tank is used to hold the material that is about to enter the centrifuge, and then the feed main pipe and feed branch pipe are used to feed each centrifuge, so that the material enters the centrifuge uniformly. Due to the existence of the bending part on the feed branch pipe, and the bending part is set at different lengths according to the position of the centrifuge, the speed at which the material enters each centrifuge is the same, and the material does not fluctuate. There will be a situation where the centrifuge close to the liquid source obtains the feed liquid first, and the centrifuge far away obtains the feed liquid later; the discharge buffer tank is used to store the processed feed liquid from each centrifuge, and then it is transported to the next production equipment through a pipeline with a stable flow rate and flow, thereby avoiding the problem of unstable feeding speed and flow of the production equipment caused by the outlet of each centrifuge directly entering the next production equipment in the traditional process; the feed liquid transmission of this device can provide kinetic energy through the feed liquid pump; when the equipment is cleaned, the inlet and outlet speeds of the cleaning liquid can also be synchronized, making the cleaning process more unified, ensuring the cleaning effect, and saving the amount of cleaning water.

[0007] As a further technical improvement, each group of the feed branch pipes is provided with a solenoid valve I.

[0008] As a further technical improvement, each group of the discharge branch pipes is provided with a solenoid valve II.

[0009] As a further technical improvement, the inlet of the feed buffer tank is provided with an external feed pipe; the external feed pipe is provided with a solenoid valve III. The external feed pipe is used to pass the feed liquid into the feed buffer tank.

[0010] As a further technical improvement, the outlet of the discharge buffer tank is connected to an external discharge pipe; the external discharge pipe is provided with a solenoid valve IV. The external discharge pipe is used to pass the liquid in the discharge buffer tank to the next production equipment. The external discharge pipe is used to pass the liquid in the discharge buffer tank to the next production equipment.

[0011] As a further technical improvement, a feed connecting pipe is connected between the feed buffer tank and the feed main pipe; a discharge connecting pipe is connected between the inlet of the discharge buffer tank and the discharge main pipe; and a solenoid valve V is provided on both the feed connecting pipe and the discharge connecting pipe.

[0012] As a further technical improvement, each group of centrifuges is provided with flow sensors at the inlet and outlet, which are used to detect the inlet and outlet flow of each centrifuge to calculate the total amount of material passing.

[0013] As a further technical improvement, the control system includes a workshop control system and a remote control system; the workshop control system and the remote control system are connected to each other through a network for data exchange. Each centrifuge and each solenoid valve in the device are connected to the workshop control system; the workshop control system is used to control the operation of the device, and at the same time send the detected parameters to the remote control system through a wireless network or a wired network; the remote control system is a computer, which is used to remotely control the start and stop of the device, and receive and display the data sent by the workshop control system. The workshop control system is established based on PLC.

[0014] The method for using the centrifuge group device with synchronous feeding and discharging as described above is as follows:

[0015] When in use, the raw material liquid enters the feed buffer tank, and then the feed liquid enters each centrifuge through the feed main pipe and each feed branch pipe; the feed branch pipe of the centrifuge far from the feed buffer tank is straight and long, while the feed branch pipe of the centrifuge close to the feed buffer tank has a bent part, which increases the flow time of the feed liquid in the feed branch pipe. Finally, all centrifuges will be fed at the same time, so that all centrifuges can work synchronously to ensure the quality of the feed liquid, and the synchronously working centrifuges are easy to control uniformly, which is conducive to production coordination; and the discharge of the centrifuge is collected into the discharge buffer tank, and is uniformly fed from the discharge buffer tank to the next production equipment through a pipeline. There will be no feed flow fluctuation problem caused by each centrifuge independently feeding the next production equipment, thereby ensuring product quality.

[0016] The technical solution of the utility model has the following beneficial effects:

[0017] 1. The utility model device can synchronize the feeding of each centrifuge through the bending part on the feeding buffer tank and the feeding branch pipe, ensure the uniform operation of each centrifuge, and eliminate the problem of affecting product quality caused by the inconsistent operation of the centrifuge.

[0018] 2. The device of the utility model can uniformly collect the liquid after centrifugal treatment of each centrifuge through the discharge buffer tank, and supply it to the next production equipment through the external feed pipe, so that the feed flow is stable, avoiding the flow fluctuation problem caused by the centrifuges independently and directly supplying the next equipment in the traditional process, ensuring the normal production of the equipment and the quality of the product.

[0019] 3. The utility model device can control the on-off of each pipeline through each solenoid valve and flow sensor, and can also monitor the inlet and outlet flow of the centrifuge, and realize remote control, which is simple and convenient to operate and has high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the overall structural diagram of this device.

[0021] Figure markings: 1-centrifuge, 2-feed buffer tank, 3-discharge buffer tank, 4-feed connecting pipe, 5-feed main pipe, 6-feed branch pipe, 7-discharge branch pipe, 8-discharge main pipe, 9-discharge connecting pipe, 10-external feed pipe, 11-external discharge pipe, 12-solenoid valve I, 13-solenoid valve II, 14-solenoid valve III, 15-solenoid valve IV, 16-solenoid valve V, 601-bending portion. DETAILED DESCRIPTION

[0022] The utility model will be further described below in conjunction with the accompanying drawings.

[0023] Embodiment 1:

[0024] like Figure 1 As shown, a centrifuge group device with synchronous feeding and discharging includes a centrifuge 1; it is characterized in that it also includes a feeding buffer tank 2, a discharging buffer tank 3 and a control system; at least three groups of the centrifuges 1 are arranged in an array; the outlet of the feeding buffer tank 2 is connected to a feeding main pipe 5; a feeding branch pipe 6 is connected between each group of the centrifuges 1 and the feeding main pipe 5; the feeding buffer tank 2 is connected to the middle position of the feeding main pipe 5; a bending portion 601 is provided on the feeding branch pipe 6; the closer the centrifuge 1 to the feeding buffer tank 2 is, the longer the bending portion 601 on the feeding branch pipe 6 is connected, so that the time taken to enter all the centrifuges 1 from the feeding buffer tank 2 is the same; the inlet of the discharging buffer tank 3 is connected to a discharging main pipe 8; a discharging branch pipe 7 is connected between the outlet of each group of the centrifuges 1 and the discharging main pipe 8.

[0025] An external feed pipe 10 is provided at the inlet of the feed buffer tank 2 ; a solenoid valve III 14 is provided on the external feed pipe 10 .

[0026] The outlet of the discharge buffer tank 3 is connected to an external discharge pipe 11 ; the external discharge pipe 11 is provided with a solenoid valve IV 15 .

[0027] A feed connecting pipe 4 is connected between the feed buffer tank 2 and the feed main pipe 5; a discharge connecting pipe 9 is connected between the inlet of the discharge buffer tank 3 and the discharge main pipe 8; and solenoid valves V16 are provided on both the feed connecting pipe 4 and the discharge connecting pipe 9.

[0028] The inlet and outlet of each set of centrifuges 1 are provided with flow sensors.

[0029] The control system includes a workshop control system and a remote control system; the workshop control system and the remote control system are connected for data exchange via a network.

[0030] The method of using the utility model is as follows:

[0031] When in use, the raw material liquid enters the feed buffer tank 2, and then the feed liquid enters each centrifuge 1 through the feed main pipe 5 and each feed branch pipe 6; the feed branch pipe 6 of the centrifuge 1 far from the feed buffer tank 2 is straight and long, and the feed branch pipe 6 of the centrifuge 1 close to the feed buffer tank 2 has a longer flow time in the feed branch pipe 6 due to the existence of the bending portion 601. Finally, all centrifuges 1 will be fed at the same time, so that all centrifuges 1 can work synchronously to ensure the quality of the feed liquid, and the synchronously working centrifuges 1 are easy to be uniformly controlled, which is conducive to production coordination; and the discharge of the centrifuge 1 is collected into the discharge buffer tank 3, and is uniformly fed from the discharge buffer tank 3 to the next production equipment through a pipeline. There will be no fluctuation problem in the feed flow rate caused by each centrifuge 1 independently feeding the next production equipment, thereby ensuring product quality.

[0032] Embodiment 2:

[0033] The difference between this embodiment and embodiment 1 is that each group of the feed branch pipes 6 is provided with a solenoid valve Ⅰ12.

[0034] The method of use of this embodiment is the same as that of embodiment 1.

[0035] Embodiment 3:

[0036] The difference between this embodiment and embodiment 2 is that each group of the discharge branch pipes 7 is provided with a solenoid valve II 13 .

[0037] The method of use of this embodiment is the same as that of embodiment 1.

[0038] Embodiment 4:

[0039] The difference between this embodiment and the embodiment 3 is that each group of the feed branch pipes 6 is provided with a solenoid valve I 12. Each group of the discharge branch pipes 7 is provided with a solenoid valve II 13.

[0040] The method of use of this embodiment is the same as that of embodiment 1.

[0041] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Personnel in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

[0042] In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "inside", "front", "back", "left", "right", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model.

[0043] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A centrifuge group device with synchronous feeding and discharging, comprising a centrifuge (1); characterized in that: It also comprises a feed buffer tank (2), a discharge buffer tank (3) and a control system; at least three groups of centrifuges (1) are arranged in an array; the outlet of the feed buffer tank (2) is connected to a feed main pipe (5); a feed branch pipe (6) is connected between each group of centrifuges (1) and the feed main pipe (5); the feed buffer tank (2) is connected to the middle position of the feed main pipe (5); a bending portion (601) is provided on the feed branch pipe (6); the closer the centrifuge (1) to the feed buffer tank (2), the longer the bending portion (601) on the feed branch pipe (6) connected thereto is, so that the time taken for the feed liquid to enter all the centrifuges (1) from the feed buffer tank (2) is the same; The inlet of the discharge buffer tank (3) is connected to a discharge main pipe (8); and a discharge branch pipe (7) is connected between the outlet of each group of centrifuges (1) and the discharge main pipe (8).

2. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: Each group of the feed branch pipes (6) is provided with a solenoid valve I (12).

3. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: Each group of the discharge branch pipes (7) is provided with a solenoid valve II (13).

4. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: An external feed pipe (10) is provided at the inlet of the feed buffer tank (2); and a solenoid valve III (14) is provided on the external feed pipe (10).

5. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: The outlet of the discharge buffer tank (3) is connected to an external discharge pipe (11); the external discharge pipe (11) is provided with a solenoid valve IV (15).

6. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: A feed connecting pipe (4) is connected between the feed buffer tank (2) and the feed main pipe (5); a discharge connecting pipe (9) is connected between the inlet of the discharge buffer tank (3) and the discharge main pipe (8); and solenoid valves V (16) are provided on both the feed connecting pipe (4) and the discharge connecting pipe (9).

7. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: The inlet and outlet of each set of centrifuges (1) are provided with flow sensors.

8. The centrifuge group device with synchronous feeding and discharging according to claim 1 is characterized in that: The control system includes a workshop control system and a remote control system; the workshop control system and the remote control system are connected for data exchange via a network.